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A1 A2 A3
D3 D4 D4 D5
A4 A4
PARTS E E2 E2 PARTS E
E1: Support posts (2)
E1 E2: Tripods (2)
PARTS B PARTS B E1
B1: Main unit
B2: Printed circuit B1 B2
board
PARTS F PARTS F
F1: Audio cable
F1
PARTS C PARTS C C3
C1: Battery contacts
(negative) (2) C1 C1 C2 C2
C2: Battery contacts TOOL&PARTS 3 TOOL&PARTS
(positive) (2) 1: Screw
C3: Back cover 1 2 2: Washer head screw
C4: Rubber pads (4) 3: Screwdriver
C4 C4 C4 C4 4 4: Pin straightener
CAUTION: The kit may
contain more screws,
NOTE: The actual shapes of some parts may differ from the illustrations above. etc. than actually
required, for use as
spares.
2 3
Before Assembling the Kit
How to identify
1. About the vacuum tube a vacuum tube
If the printed characters
A. The vacuum tubes in this kit were manufactured in China, are too faint to read, go by
the color on the bottom of
more than 30 years ago. They may have some scratches and the vacuum tube.
smudges. However, they will perform well. (We do not
accept returns of scratched or dirty vacuum tubes. Tubes
that do not work will be exchanged.)
CAUTION * Please read the following instructions before assembling this kit. B. There are two types of vacuum tubes. If it is too dirty to tell
what type it is, you can identify it by the color on the
The vacuum tubes are made of glass. Take necessary caution when handling them. There is a risk of injury. Yellow Blue
For best performance, the fixtures are made of thin metals. Take necessary caution when handling them. There is a
bottom of each vacuum tube.
risk of injury. C. Vacuum tubes are fragile. Please handle them carefully.
The tip of a vacuum tube is sharply pointed. Take necessary caution when handling them. There is a risk of injury.
There are small parts included in the kit. Be careful not to swallow them. There is a risk of suffocation.
Two D dry cells are used. Incorrect use of the batteries may cause the generation of heat, explosions or liquid leakage.
The following precautions should be taken.
To avoid heater problems, do not use Oxyride batteries.
Do not use NiCd and other rechargeable batteries. With such batteries, the amplification process may not operate
properly.
Ensure that the positive and negative terminals of the batteries are aligned correctly.
If liquid that leaked from batteries gets into your eyes, rinse it well with plenty of water and consult a doctor
immediately. If liquid leaks onto your skin or clothes, immediately wash it off.
When the amplifier is not used for a long time, have the batteries removed.
● Plastic materials used in this kit 2. Using the supplied tool How to use driver (+).
Main unit, cover, horn, support post, screwdriver handle, etc.: ABS
* Vinyl chloride resin is used in the lead wire cover. ●Screwdriver (Phillips)
* Please dispose of this product in accordance with local regulations.
回す
The screwdriver is used when
tightening a screw.
* The screws in this kit are tapping
screws that carve grooves into the
material as they are inserted.
Figure-(3)
Align the RCA terminal on the
Screws (4)
B2 printed circuit board with
(3) Install the B2 printed circuit
the volume. While using board into the B1 main unit.
caution not to break the pilot
light, install the B2 printed
circuit board into the B1 main B1: Main unit
Figure-(1) unit.
Insert an A3 partition (1) Assemble two sets of horns. How to install the B2
plate between an A1 printed circuit board
horn (top) and an A2 Screw
Align the RCA terminal, the
horn (bottom). volume, and the pilot light with
When doing so, insert A1: Screw the holes on the B1 main unit, B2: Printed
the pins on the Horn and then fit it into the B1 main
circuit board
(top) unit.
partition plate into the
A1 horn (top) and the
A2 horn (bottom). Pin
RCA terminal
Make two sets. A3: Volume
After that, secure them Partition RCA terminal
with screws. plate
A2: CAUTION
Horn B2: Printed circuit board While using caution
(bottom) not to crush the
Figure-(4) pilot light, push it
in so that its head
After installing the B2 printed
sticks out here.
Figure-(2) circuit board into the B1 main
Attach the A4 speakers (2) Attach the A4 speakers to the horns. unit, flip it upside down and
to the two sets of horns secure it with eight screws on
assembled in A1: Horn (top) A4: Speaker the back side. (4) Attach the B2 printed circuit
Figure-(1). How to tighten the screw board to the B1 main unit.
Screw Screw
After temporarily tightening
all the screws, gradually ネジ
provide additional tightening Screw
diagonally.
Insert it all
the way in.
Screw
A2: Horn (bottom)
Screw
6 7
3 Mounting the Battery Contacts 4 Setting the Vacuum Tubes
Parts to be used PARTS C Parts to be used PARTS D
C1: Battery contacts C2: Battery contacts C3: Back cover C4: Rubber pads (4) ) D1 : Vacuum tubes] D2 : Vacuum tubes D3 : Battery box cover D4 : Output transformer
(negative) (2) (positive) (2) (blue) (2) (yellow) (2) covers (2)
D5
Volume
Pin straightener Pin straightener knob
Figure-(5)
Mount the C1 and C2 battery Figure-(7)
(5) Attach the C1 and C2 battery contacts Attach the D3 battery box (7) Attach the D3 battery box cover,
contacts on the battery box.
Push them in using the back of to the battery box on the B1 main unit. cover, D4 output transformer D4 output transformer cover, and
the pin straightener so that it C1: Battery contacts
cover, and D5 volume knob to D5 volume knob.
will not protrude from the edge.
C2 the B1 main unit.
(negative) : Battery contacts (positive) D3 : Battery box cover
Pin straightener D5 volume knob
mounting position D4 Output transformer
D4: Output
B1 : Main unit transformer
cover
B1 : Main unit
Figure-(10)
Set the E1 support post (10) Mount the speakers onto the base * The speakers are not shown in the illustration.
Speaker
10 11
★ Explanation ★
motion of the vibrating plate, and this reduces
7 Experimenting with the Speaker Sound the sound volume.
12 13
8 Circuit Modification Experiment ★ Explanation ★
A. On modification toward energy-saving mode
* Pentode and triode circuit diagrams
A. Experiment on modification Removing the solder in the solder shorts (parts
connected with solder) in A and A’ from the
B. Experiment on modification *CAUTION: Any circuit modification using solder should be performed at
from a pentode to a triode your own risk. Some solder contains lead, so be careful when handling it.
Required items
・Soldering iron・Solder・ Remove solder from B and B’. Then Main specifications for this kit
Absorbing wire・Lead wire connect C to D, and C’ to D’ with lead
Remove the C3 back cover from
wires. ● Output: 100 mW/ch ● Accessories
the Vacuum Tube Amplifier. ● Vacuum tube used (directly-heated, ・Multicellular horn speaker: 250 mW/8 Ω,
Take out the B2 printed circuit battery tube): Voltage amplification: 1B2 full-range style x 2
board. Setting the B2 printed
A A'
x 2 / Power amplification: 2P3 x 2 ・Audio cable: RCA pin plug x 2 and stereo
circuit board upside down, ● Input terminal: RCA terminal mini-plug
from the printed parts, remove Connect
● Input sensitivity (input impedance): 1
the solder in two spots, B and Connect with a Vp-p/100 k
with a lead lead wire.
B’, as shown in the figure. wire. ● Load (output) impedance: 8 to 16
Next, connect C to D, and C’ to C
D C'
D' ● Frequency characteristics: 100 to 10
D’, as shown in the figure, with B B' kHz (+0, -6 dB)
lead wires. When finished with ● Distortion: 5% maximum (1 kHz)
Remove Remove
this operation, re-assemble the the solder.
the solder.
Vacuum Tube Amplifier.
This turns the pentode circuit
into a classical triode.
14 15
In subsequent years, AC power made its way which means that there is very little chance
★ About the Vacuum Tube Amplifier ★ to homes to provide a power supply. It was
found, however, that heating a directly-heated
for accidents resulting from electric shock.
These tubes, as in the case of the supplied kit,
filament with AC power caused deterioration are well-suited for use in hand-made kits.
filament and a positive voltage is applied to it, in sound quality. In order to prevent this
1 What is an “amp”? the emitted electrons are adsorbed onto the
metal plate, causing a current to flow from the
phenomenon, the indirectly-heated tube was
created in 1926. In this device, the heater
2. They run on DC power
The ability to run on DC power provides a
The “amp” in the term “Vacuum Tube Amp” is metal plate to the filament (Fig. 1). (corresponding to the filament in a directly- significant advantage. In the case of AC power,
an abbreviation for “amplifier,” and it means heated tube) is wrapped in an oxide material electrical vibrations are unavoidable (when
changing the amplitude of an input electrical * How a diode tube works and heated, causing the emission of electrons. turned on, the indirectly-heated tube emits a
signal and producing an electrical signal with When heated, the heater becomes so red that it booming sound, which is a type of vibration),
a larger amplitude. The process is referred to begins to emit light (Fig. 2). and this affects sound quality. For audio
Metal plate Current
as “amplification.” equipment, batteries are ideal power supplies.
If an electrical signal supplied from an
* How the directly-heated and the
external audio device, such as a digital audio Electrons 3. They are quick acting
indirectly-heated tubes work
unit, is simply fed as is to a speaker, it is not Load Indirectly-heated tubes that run on AC power
possible to produce sound with the same require about 15 seconds until the heater
Directly heated tube Indirectly heated tube
volume and quality in an audible form from + warms up and the tube begins to operate.
the speaker. Therefore, an electrical process,
Filament P P Unlike the indirectly-heated tube, because it
such as “amplification,” is needed. For this − G G does not require the heating of the filament,
reason, a piece of equipment called an “amp” + − the battery tube begins to operate as soon as it
Vacuum tube glass
would be required. As a consequence, the most (Fig. 1) is turned on.
critical part of an audio system is the K
F
amplifier. In the case of this kit, it is a vacuum
tube. In 1912, American electrical engineer Lee De
H 4 In search of maximum efficiency
When compared with transistor-produced Forest conceived the idea of regulating the P : Plate K : Cathode Battery tubes also have some disadvantages:
G : Grid H : Heater
amplification, amplification by a vacuum tube current flowing between the filament and the the power supplied from the battery is
F : Filament
is said to produce a “softer sound.” metal plate by placing lattice-like electrodes necessarily low compared with AC power, and
(grid) between the metal plate and the (Fig. 2)
this places a limit on performance. In this
page 21) of the signal amplified by the back. If these components are placed in
vacuum tube must be reduced to the proximity to one another, electrical coupling Speaker
(4)
impedance used in the speakers. For the occurs, with an attendant decrease in sound (1) RCA terminal
(5) terminals ⑥
Speaker
faithful reproduction of sound quality, the quality.
(3)
waveform should remain the same. Critical
elements in achieving such a performance are Electrical signals are processed as follows Volume
the quality of the core material and the (Fig. 4): (2)
Backside
stacking thickness (a thickness attained by
stacking slim core materials – the greater the (1) RCA terminal Electrical signal (sound 10KΩ 8Ω 8Ω
thickness, the higher the performance level of source) is input from an external audio device.
the transformer). (Fig. 3) (2) Volume Adjusts the overall volume of the Front side
* Shape of the core material used in an input signal. (Fig. 4)
output transformer (3) Vacuum tube (1B2) Amplifies the voltage
of the input signal.
(4) Vacuum tube (2P3) Amplifies the power (=
voltage x current) of the input signal. then releasing it in a burst – a technique that
* How a speaker unit works
(5) Output transformer Matches the was used in an early gramophone sound box).
amplified signal to the speaker impedance. (Fig. 6) * Enlarged view of the speaker unit
(6) Speaker terminals Output the amplified The shape of the horn incorporates the Cone (Mylar cone;
Cone it vibrates
(Mylar cone; itand
vibrates and
produces sound)
produces sound)
electrical signal to the speaker. classical “cellular type” (where a horn is
(Fig. 3) partitioned into small compartments so that
Speakers that fully utilize the
5 output individual high range sounds are produced Magnet Magnet
(neodymium
(neodymium class magnet)
class magnet)
with great clarity). This method was originally
Moves Moves
Stacking As a vacuum tube amplifier, the main unit is developed for middle and high range sounds. Coil Coil (Fig. 5)
thickness a self-contained unit. However, to listen to However, since the supplied kit uses full-range
The supplied kit contains an irregular EE core actual sound, speakers are required. Believing speakers, the low range sound can also be Magnet Magnet
Horn Air chamber
HornAir chamber
type transformer. The code “EE” is associated that speakers cannot be omitted from the kit, covered. You can enjoy a sound different from
with the shape of the core material. The we decided to include speaker units that are high-powered speakers. Stereo wires
Stereo wires
supplied transformer was independently capable of drawing out maximum sound from
developed by Gakken, in search of an ideal a low-power input in the kit.
output transformer. Also, a special steel plate, A speaker is comprised of two elements: an
“silicon steel plate” is used in the core integrated cone (vibrating plate) and coil, and
material. independent magnets (Fig. 5). Each of the
speakers supplied with this kit is equipped Cone + coil
Cone + coil (Fig. 6)
2. Appropriate arrangement of electronic with a size 40-diameter mylar cone (plastic
components cone) and a coil, to which a neodymium class
An amp always has input and output sections. magnet is attached. As such, they are “full-
In the supplied kit, the RCA terminal into range speakers” (with emphasis on the middle
which a signal from an external audio device range while maintaining low and high range
is fed corresponds to an input part, and the characteristics). An air chamber is provided
speaker terminal corresponds to an output on the front side, producing an increased
part. In arranging the electronic components, sound volume and delivering an improved
we designed the circuit board so that the sound quality through an air suspension effect
input parts are located in the front and the (an effect that physically changes the sound
output parts are in the back (rear), in volume and quality by compressing air and
18 19
★ Glossary of Audio Terms ★
and 6 dB, 2 times greater. Output (dB)
0dB
● Crosstalk
● Stereo amp The term refers to the condition in which the right
the value, the greater the quality of the amp. In -6dB
An amplifier that consists of right and left units. The and left signals are mixed. Even when they are
practice, the limit is a few percentage points.
separate right and left sound sources create a completely separated on a circuit diagram, in an
Normally, sine waves (neat waves that are generated
stereophonic effect. actual circuit, right and left signals often become
based upon a mathematical formula) at 400 or 1000
mixed due to ground loop and electromagnetic
Hz are input, and the output waves are measured
● Alternating current coupling. Normally crosstalk is expressed in dB
with a distortion factor meter. The distortion factor is
A current that flows in alternately in opposite (decibel), such that the greater the number, the 100 1k 10k
an index for the extent to which signal is faithfully Frequency (Hz)
directions at a fixed cycle. higher the performance. For the measurement
amplified.
method, with a sine wave input, the ratio between a
● Power supply frequency state matching the rated output and the value of
● Amplifier output ● Meaning of “Speakers: 250 mW/8 Ω”
The electricity supplied to homes is an AC current, in no-signal is measured. For example, a crosstalk level
In this kit, the expression “100 mW/ch” means a (see page15, “Main specifications for this kit”)
which the direction of current flow changes every of 46 dB means that signals are mixed in a 1/200
capacity to output 100 mW per channel. Normally The term refers to a maximum input of 250 mW; no
0.02 second. The length of time for this repeated ratio.
this indicates the maximum output. However, in the greater signal input may be applied. The 8
cycle, in which the amount of time that cycle field of audio equipment, it often indicates an represents the load impedance, meaning that the
completes itself, from the beginning to the end, is ● Impedance
output level with a 10% distortion. In terms of a speaker can be connected to an amp with a
referred to as a period. The number of periods (the The term refers to an AC resistance level. In audio
measurement method, the output voltage is maximum impedance of 8 Ω.
number of times cycles repeated) per second is devices, the term normally means a resistance at 400
measured with a rated input of 400 or 1000 Hz.
called the power supply frequency (50 Hz in Eastern or 1000 Hz. Because the output from a vacuum tube
Normally, a fixed resistance (8 Ω) is used as a load.
Japan, and 60 Hz in Western Japan). has a high impedance value, directly driving an 8-Ω
speaker produces a large drop in voltage, and
● Rated input
● Audio band inhibits output. An attendant increase in distortion
The term refers to the voltage of input signal (sound
This refers to the frequency band that is audible to could also reduce sound quality. In the supplied kit,
source). Normally, the voltage is expressed as a
humans. Normally it is 20 Hz to 20 kHz (20,000 Hz). A an output transformer is provided between the
potential difference between the peak and the
frequency band below 20 Hz is called the ultra low vacuum tubes and the speakers to achieve
trough of a wave, often based on 1 V. Because the
frequency; the frequency above 20 kHz is called the impedance matching.
rated output is used as a reference in the
ultra high frequency, both of which are beyond the measurement of a distortion factor or the S/N ratio,
ability of humans to hear. ● Output transformer
the input signal level is lowered.
The term refers to an electronic component in which
● Frequency characteristics two coils are used in combination. The functions of
● S/N ratio
The term refers to the degree to which a frequency an output transformer used in an amplifier are to
The term refers to a signal to noise ratio, and it
range of interest is amplified. In the case of an audio provide I/O impedance matching, to perform low-
represents the percentage of noise that is generated
amp, the extent to which degree of amplification distortion transformation, and to perform the
in the amplification or impedance transformation
declines is indicated in terms of the range of the necessary and sufficient power transmission. The key
process. This is usually expressed in dB (decibel); the
frequency to be amplified. is to wind a thick winding wire around a highly
larger the number, the better the performance. For
magnetic core a large number of times. The supplied
example, an amp with an S/N ratio of 60 dB
● Audio amp kit includes a transformer with a 10 kΩ : 8 Ω output
produces a noise component that is only 1/1000
A device that amplifies a weak signal to a high capacity.
with respect to the signal. For the measurement
signal. An ideal audio amp is the one that faithfully method, with a sine wave input, the ratio between a
amplifies a given sound source in a flat manner (= ● Meaning of “Frequency characteristics: 100 to 10
state matching the rated output and the value of
favorable frequency characteristics), ranging from kHz (+0, -6 dB)” (see page15, “Main specifications for
no-signal is measured.
the low range sound to the high range sound. this kit”)
It means an “output decrease of 0 to -6 dB at 100 Hz
● dB (decibel)
● Distortion factor or 10 kHz (“-6 dB” indicates a 1/2 decrease in
The term refers to a unit of measure, expressed
When the input and output signals are not similar in output).”
logarithmically, that represents the magnitude of
waveform, the characteristic is referred to as a voltage or power. In a normal comparison of
“distortion.” The distortion factor is a numerical value voltages, 20 decibels = 20log10, and 20 dB means 10
that indicates the extent of distortion: the smaller times greater. 40 dB would mean 100 times greater;
20 21
Vacuum Tube Amplifier
8 Ω/0.5 w
Q: No sound is produced.
speaker
A: Check the direction of the batteries, whether parts are in contact, and whether vacuum tubes have
not been plugged in wrong.
Q: The LED on the pilot light does not light up.
A: Check the contact of the batteries. A loose screw on the printed circuit board can cause a contact
failure. If this is the case, retighten it. Also, if a vacuum tube is plugged in incorrectly, the LED on the
pilot light can dim.
Q: What is the function of the LED on the pilot lamp?
A: It is used to ensure an adequate bias voltage for the vacuum tube (2P3) (approx. 1.5V).
T1
A: In this kit, in order to conserve battery power, only a minimum necessary current is applied to the
vacuum tubes. Therefore, they glow to an extent that that they are barely visible in a dark place.
C4
(3) 1000P
470µF
A: Use the multimeter resistance range (a range of ×10 Ω or more) to check for blown heaters. Never
(4)
measure with a low range (×1 Ω). This could break the vacuum tube heater.
Q: What are the model numbers for equivalents of the vacuum tubes?
1M
R4
C3
LED
R3
270
D1
A: This will not break it, but it should be inserted correctly. Note that removing it could bend the pins. If
0.01µF
C2
㈯
㈭
1B2
㈰
㈫
0.01µF
510K
R1
C1
VR1
500K
ON/OFF
S1
battery
1.5 V
R-IN
L-IN
22 23