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SPE 71546

A Systematic Approach in Deepwater Flow Assurance Fluid Characterization


A.K.M. Jamaluddin, SPE, J. Nighswander, SPE, N. Joshi, SPE; Oilphase, A Schlumberger Company

Copyright 2001, Society of Petroleum Engineers Inc.


serious threat to flow assurance. Scaling issues are beyond the
This paper was prepared for presentation at the 2001 SPE Annual Technical Conference and scope of this paper and have not been considered in this work.
Exhibition held in New Orleans, Louisiana, 30 September–3 October 2001.
As outlined schematically in Figure 1, hydrocarbon solids
This paper was selected for presentation by an SPE Program Committee following review of
information contained in an abstract submitted by the author(s). Contents of the paper, as
have the potential to deposit anywhere from the near wellbore
presented, have not been reviewed by the Society of Petroleum Engineers and are subject to
correction by the author(s). The material, as presented, does not necessarily reflect any
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Abstract
The potential for hydrocarbon solid formation and deposition
adversely affecting flow assurance in deepwater production
systems is a key risk factor in assessing deepwater
developments. To reduce this risk, a systematic approach to
defining and understanding the thermodynamic and
hydrodynamic factors impacting flow assurance is required.
The development of experimental and simulation techniques
to provide this information are a current focus of attention in
the reservoir fluid phase behavior community. This paper
provides a case study of the various aspects of a state of the art
laboratory and simulation assessment for a Gulf of Mexico
reservoir crude. The case study illustrates the application of a
systematic approach to characterization of the crude and the
impact of this knowledge on potential production and flow
assurance strategies.

Introduction
Deepwater exploration and development in the Gulf of
Mexico and other deepwater offshore areas around the world
have become key activities for the majority of oil and gas Figure 1: Areas of potential solids problems
exploration and production companies. Development and perforations, to the wellbore, topside surface facilities and
activities in the deepwater face significant challenges.1 Of pipelines. Viewing this in another way, Figure 2
particular concern, are the effects of produced fluid schematically demonstrates the superimposed thermodynamic
hydrocarbon solids (i.e. asphaltene, wax, and hydrate) and phase boundaries for the potential hydrocarbon solid
their potential to disrupt production due to deposition in the phenomenon. Also shown is the potential production P-T
production system. It is noted that the deposition of inorganic pathway that would obviously be dependent on the specific
solids arising from the aqueous phase (i.e. scale) also poses a hydrodynamic and heat transfer characteristics of a given
2 A.K.M. JAMALUDDIN, J. NIGHSWANDER AND N. JOSHI SPE 71546

completion and facilities system. As can be seen, the pressure the asphaltenes produced by pressure drop in a reservoir
and temperature PT pathway of the production circuit can production system are different than the asphaltenes produced
intersect one or all three elements of hydrocarbon solid by solubility criteria as defined above. The reservoir
formation, and consequently result in potential flow assurance asphaltene includes some additional components such as
problems wherever these boundaries are crossed. It is noted resins.
that crossing the thermodynamic conditions for the formation
of hydrocarbon solids does not necessarily imply that a flow Waxes are also high molecular weight, highly saturated
assurance problem will be encountered. In other words, if organic substances. The formation of wax crystals depends
hydrocarbon solids form but do not deposit, they are not a significantly on temperature change. Pressure and composition
problem. Current techniques to assess the deposition tendancy also affect their formation but not to a significant extent.8
of the hydrocarbon solids and the factors affecting the
deposition of solids are not currently well understood and are Gas hydrates are defined as the “Clathrate” inclusion
compounds. They are formed by the contact of hydrate
forming gases (primarily methane, ethane, propane, carbon
dioxide, and hydrogen sulfide) and liquid water at low
temperature (0-40oC) and high-pressure conditions9. Two
types of gas hydrates are classified in the literature and they
are Structure I and Structure II.10 Each hydrate building block
has a central cavity to encapsulate molecules of hydrate
forming gases.

Hydrocarbon Solid Characterization Process – Case


Study
As noted in the introduction, a systematic approach to defining
the thermodynamic and hydrodynamic characteristics of a
particular development is essential to assess the risk of
hydrocarbon solid formation and deposition. This approach
generally consists of the following steps;

1. Fluid Sampling and Transport


2. Fluid Compositional Characterization
Figure 2: Schematic representation of the 3. Preliminary Screening for Solids
thermodynamic conditions of the flow assurance 4. Experimental Measurements
elements a. Asphaltene
not addressed in this work. Until such capabilities are b. Wax
available, experimental and simulation work to define the c. Hydrate
phase boundaries and production P-T pathway for real fluids 5. Thermodynamic Model Tuning and Adjustment
are the key to providing an understanding of the potential for 6. Hydrodynamic Modeling
hydrocarbon solid deposition and the subsequent impact of 7. Conclusions
these solids on a given fluid/production system.
As background, a brief discussion of the individual phase In the following, a case study is presented where this process
behavior of the various hydrocarbon solid elements are was followed for a Gulf of Mexico reservoir fluid. The
presented below. equipment and procedures for each of the key steps are
described along with the results obtained for the case study.
Asphaltenes are defined as high molecular weight aromatic
organic substances that are soluble in toluene but are Fluid Sampling and Transport. The first step in assessing
precipitated by alkanes (n-heptane/n-pentane). Generally, the potential hydrocarbon solid formation characteristics of a
asphaltenes tend to remain in solution or in colloidal reservoir fluid involves the collection of a suitable reservoir
suspension under reservoir temperature and pressure fluid sample. It is essential to take appropriate care to insure
conditions. They may start to precipitate once the stability of that no irreversible phase changes occur during the sample
the colloidal suspension is destabilized, which is caused by the collection, sample transfer (both in the field and the lab), and
changes in temperature and/or pressure during primary sample transportation processes. This is important because of
depletion.2 On the other hand, asphaltenes have been reported the uncertainties in the reversibility of asphaltene
to become unstable as a result of fluid blending (co-mingling) precipitation. To insure valid samples for asphaltene
of fluid streams3 as well as by gas injection during Improved measurements without having to face the reversibility issues, a
Oil Recovery (IOR) operations.4-7 It is important to note that single-phase reservoir sample is highly desirable.
SPE 71546 A SYSTEMATIC APPROACH IN DEEPWATER FLOW ASSURANCE FLUID CHARACTERIZATION 3

During open hole Modular Formation Dynamics Testing precipitate is filtered, dried and weighed. The solvent is
(MDT), Single-Phase Multi-Chamber (SPMC) module is removed from the soluble portion of the sample, which is
normally used in collecting single-phase reservoir fluid referred to as the maltenes. The maltenes are then re-dissolved
samples for asphaltene analysis. In the SPMC module, the in pentane and are chromatographically separated into
fluid pressure is maintained above the reservoir pressure while saturates, aromatics and resins (polars) fraction by elution
the sample is retrieved to the surface by having a pre-charge from a column filled with activated alumina, using various
nitrogen cushion in the sample chamber. Thus, making the solvents and solvent mixtures. The solvents are then removed
SPMC suitable for asphaltene precipitation testing. Details of from each fraction and the amount of material weighed. The
the equipment and procedural issues surrounding these data from the three methods are combined to determine the
operations can be found in reference 11. In the MDT module amount of each component type in the original sample. Mass
other conventional chambers that are not pressure balances are calculated throughout the procedure to assure
compensated are also used to collect the reservoir fluid accurate data.
samples. In these conventional sample modules, fluid may For the case study considered in this work, the fluid
undergo phase change phenomenon, and hence, render the characterization data determined using the techniques
sample invalid for asphaltene analysis. described above are summarized in Tables 1- 3. This fluid
For the present case study, the SPMC samples were not was noteworthy as it had quite a low GOR (1037 SCF/STB)
available, and hence, a sub-sample from the one-gallon for the bubble point of 6267 psia and a relatively high stock
chamber was used. tank oil density of 0.898 g/cm3 (26oAPI). It is also noted from
the SAR(P)A analysis that the asphaltene (0.67 wt%) and wax
Fluid Compositional Characterization. Upon arrival of fluid (0.86 wt%) contents of the crude oil are quite low.
samples in the laboratory, the sample chambers are first
Table 1: Preliminary Fluid Properties
validated by determining the opening pressure. Subsequently,
a sample is chosen for study and the sample is heated to the Parameters Units Description
reservoir temperature using a custom made heating jacket. The
sample bottle is then placed into a rocking stand and agitated
for a minimum of 5 days to insure homogenization of the Reservoir Pressure - Pi psia 7393
reservoir fluid. After stabilization, a small portion of the Reservoir Temperature o
F 152
single-phase reservoir fluid is subjected to a single stage flash Flash Gas-Oil Ratio SCF/STB 1037
experiment to determine the Gas-Oil-Ratio (GOR), C36+
Bubblepoint Pressure (Pb) at Tres psia 6267
composition, density at sample pressure and temperature, and
Density of Stock-Tank Oil (STO) g/cc 0.898
stock oil density (API gravity). The flash is conducted from a
pressure slightly above the bubble point at reservoir Density of Reservoir Fluid at Pb g/cc 0.801
temperature down to ambient conditions. The resulting mass Density of Reservoir Fluid at Pi g/cc 0.819
and volumes of gas and liquid is recorded and the flashed OBM Contamination in STO % (w/w) 0.845
fluids (gas and liquid) are then analyzed using gas OBM Contamination in Reservoir Fluid % (w/w) 0.717
chromatography13. The live oil composition is then calculated
based on the measured gas and liquid compositions and GOR
values. Finally, if the samples were obtained by open-hole
sampling (as was the case in this work), the level of OBM Preliminary Screening For Solids. After completion of the
contamination in the stock tank oil needs to be determined. fluid compositional characterization, a series of screening
This is completed by a subtraction method taking into account criteria and simulation are used to evaluate the potential of the
the OBM filtrate composition and the contaminated stock tank crude oil under consideration to exhibit solid formation
oil composition14. problems. For asphaltenes in particular, the first screening test
In addition to the grouped carbon number analysis is called the De Boer plot (Figure 3a) was developed based on
provided for above, a portion of stock tank liquid is also field observations by Shell2. Using the data from the case
prepared for Saturate-Aromatic-Resin(Polars)-Asphaltene study considered here, the plot indicates that the sample under
(SAR(P)A) analysis. In this technique, a spinning band consideration would not be expected to exhibit any problems
distillation is carried out on the sample to establish two in the field. The second screening criteria is the asphaltene to
fractions. The initial boiling point fraction (up to 300oC) is resin ratio15. As can be seen in Figure 3b, this criteria also
then analyzed using a supercritical fluid chromatographic indicated that there should be no solid formation problems for
(ASTM 5186-91) method to determine saturates and aromatics the case study crude oil considered in this work. The third
content. The greater than 300oC fraction is subjected to a screening criteria used was the colloidal instability index
gravimetric analysis to determine the heptane insoluble suggested by Baker-Petrolite15. Referring to Figure 3c, it can
content (asphaltenes). This method dissolves the fraction in an be seen that according to this criteria, there is potential for
equal weight of toluene then 40 volumes of heptane are added asphaltene formation in this crude. Finally, an asphaltene
to precipitate the insoluble portion of the sample. The stability index criteria developed by Oilphase-Schlumberger is
4 A.K.M. JAMALUDDIN, J. NIGHSWANDER AND N. JOSHI SPE 71546

shown in Figure 3d. By these criteria, the case study fluid is Table 3: SARA Analysis of Stock-Tank Oil
on the border between stable and unstable with respect to
Cylinder Saturates Aromatics Resins Asphaltenes Wax
asphaltene formation. Predictive techniques for asphaltene
formation are not well developed at the current time, and it is (n-heptane
felt that the screening criteria adequately serve this purpose. Insolubles)
Based on the results presented in Figure 3a-d, it was felt that % (w/w)
there was a probability of asphaltene formation, thus justifying
further lab testing to clarify this potential. Sample 1 49.53 31.70 18.10 0.67 0.86
Preliminary screening for wax formation generally
involves consideration of the stock tank oil wax content (UOP
Procedure16), the Cross Polar Microscopy (see below) wax 12000
appearance temperature and preliminary thermodynamic Severe
modeling. If wax content is greater than 2 wt% and the 10000 Problems
measured or predicted STO wax appearance temperature is in

Undersaturation (psia)
excess of 120oF, this may indicate a significant concern. 8000
Sample 1
Table 2: Reservoir Fluid Composition
6000
Flashed Flashed Reservoir No
Components Liquid Gas Fluid
4000 Problems
% mole
Uncertain
Nitrogen 0.00 0.10 0.07 2000
Carbon Dioxide 0.00 0.14 0.10
Hydrogen Sulfide 0.00 0.00 0.00 0
Methane 0.00 84.92 60.99 0.50 0.60 0.70 0.80 0.90
Ethane 0.00 6.08 4.37
Propane 0.00 3.45 2.48 In situ density (g/cc)
I - Butane 0.00 0.76 0.54
N - Butane 0.01 1.54 1.11
I - Pentane 0.04 0.96 0.70 Figure 3a: de Boer Plot
N - Pentane 0.09 0.65 0.49
pseudo C6H14 1.65 0.74 1.00
pseudo C7+ 98.21 0.67 28.15 5.0
4.5
Total 100 100 100
Unstable
MW 293.42 20.85 97.66 4.0
Asphaltenes % (w/w)

3.5
Mole %
C7+ 98.21 0.67 28.15 3.0 Stable
C12+ 71.29 0.00 20.09
2.5
C20+ 35.80 - 10.09
2.0
Molar Mass 1.5 Sample 1
C7+ 297.27 100.31 293.90
C12+ 362.94 165.43 362.94 1.0
C20+ 515.90 - 515.90 0.5

Density (g/cc) 0.0


C7+ 0.899 - - 5.0 10.0 15.0 20.0
C12+ 0.920 - 0.920 Resins % (w /w )
C20+ 0.959 - 0.959
Fluid at 60oF 0.898 - -

Figure 3b: Asphaltene Resin Ratio


MOLE RATIO 0.2818 0.7182
For hydrate screening, it is generally felt that commercial
thermodynamic models provide reasonable initial estimates of
hydrate forming conditions. If the models predict hydrate
formation at temperature above those anticipated during
SPE 71546 A SYSTEMATIC APPROACH IN DEEPWATER FLOW ASSURANCE FLUID CHARACTERIZATION 5

production, it is advisable to complete experiments to quantify scope and nature of more detailed fluid behavior
the actual hydrate formation conditions. For the case study measurements. Typically, the experimental identification of
completed here, although the general criteria did not indicate the thermodynamic phase boundaries for the individual solid
significant potential for wax or hydrate problems, it was hydrocarbon elements is the first step in this process. Various
nonetheless anticipated from production profile estimations laboratory techniques such as fluorescence spectroscopy17,
that the produced fluids would exhibit quite cold temperature conductive measurements,18 acoustic resonance,19
(as low as 40oF) and hence it would be advisable to complete a gravimetric, and light-scattering technique (LST)8, 21-23 have
20

series of wax and hydrate experimental measurements. been used in determining the onset of solids formation
conditions. A general summary of the various techniques for
75.0 asphaltene formation can be found in reference 24. Reference
Reference: Baker Petrolite 8, presents techniques to define the thermodynamic conditions
of wax appearance temperature (WAT). Various literatures
65.0 present the measurements of hydrate formation conditions and
Asphaltenes + Saturates

Sample 1 they are primarily based on visual technique.25


55.0
In the case study considered here, a variety of tests were
Uncertain
chosen to further characterize the solid formation
Unstable
characteristics of the crude oil. The chosen tests are
45.0 summarized below:

• Isothermal Depressurization for the Onset of


35.0
Asphaltene Precipitation
Stable
• High-Temperature High Pressure Filtration for
25.0 Bulk Precipitation of Asphaltene
0.0 20.0 40.0 60.0 80.0 • Cross Polar Microscope (CPM) for Wax
Aromatics + Resins
Appearance Temperature of STO
• Isobaric Cooling for Wax Appearance
Temperature of Reservoir Fluid
• Live and dead oil viscosity measurements for
Figure 3c: Colloidal Instability Index
Wax Appearance Temperature
• Isobaric Cooling for Hydrate Formation
Temperature
2.0
Reference: Oilphase Database Experimental Equipment. The experimental equipment
utilized for the measurements completed in this work is
Sample 1 Unstable described below.
1.0 Measurements such as isothermal depressurization for
onset of asphaltene, isobaric cooling for wax appearance
Stability

temperature and hydrate formation temperature were done


using the JEFRI pressure-volume-temperature (PVT)
Stable apparatus. The equipment details can be found in Reference
0.0
24. The JEFRI PVT cell is equipped with fiber optic light
transmittance probes to measure the thermodynamic
conditions for the formation of hydrocarbon solids due to
changes in the temperature, pressure and/or composition. The
-1.0 fiber optic probes are mounted across the windows of the
0.001 0.010 0.100 1.000 visual cell. The principle behind the measurement is based on
Density Undersaturation ( at Pr - at Pb) the transmittance of a near infra red (NIR) light through the
test fluid undergoing temperature, pressure or the fluid
composition changes. A computerized pump is used to either
maintain the system pressure during temperature sweeps (for
wax nucleation identification) or at a pre-set constant rate for
Figure 3d: Asphaltene Stability Index
isothermal pressure drop and/or injections of precipitating
Experimental Measurements. After establishing the solvents (for asphaltene precipitation studies). The process
potential for solid formation through preliminary analysis and variables (i.e., temperature, pressure, solvent volume, time and
screening criteria, the decision can be taken with regard to the transmitted light power level) are recorded and displayed
6 A.K.M. JAMALUDDIN, J. NIGHSWANDER AND N. JOSHI SPE 71546

continuously during the course of a test. For consistency, the solids and/or gas bubbles) that may occur. Visual observation
fiber optic light transmittance system referred to here is of the cell contents are also made and recorded during the
termed as the light scattering system (LSS). course of the experiment. At the end of the experiment, the
The viscosity of the reservoir fluid is measured at the PVT cell is depleted and then rinsed with toluene to measure
reservoir temperature and pressure conditions using a the amount of any residual asphaltenes that may remain in the
Cambridge SPL440 electromagnetic viscometer. The cell. The quantity obtained provides a qualitative indication of
viscometer consists of one cylindrical cell containing the fluid the percentage of total asphaltenes that may precipitate during
sample and a piston located inside the cylinder. The piston is production whereas the rest tend to flow with the oil.
moved back and forth through the fluid by imparting an High-Temperature High Pressure Filtration for Bulk
electromagnetic force on the piston. Viscosity is measured by Precipitation of Asphaltene. The high pressure high
monitoring the time for the piston to traverse the cell under a temperature filtration test is conducted to quantify the amount
known force. The reported accuracy of the viscometer is of asphaltenes that may flow at a given pressure.
±1.5% of full scale. The viscosity of stock-tank oil is Conventional theory suggests maximum amount of
measured using a capillary tube technique. The assembly of an asphaltenes are precipitated at the bubblepoint pressure24.
oil reservoir attached to a capillary tube is maintained at the Hence, to quantify the maximum amount of asphaltenes that
required temperature. Subsequently, the oil is allowed to flow may precipitate during production, filtration at bubblepoint
under gravity between two marked levels in the capillary tube. pressure is normally conducted. For the case study considered
The time taken to pass through the marked level is then here, asphaltenes were detected to be present at the reservoir
converted to viscosity. conditions and hence, an additional filtration at the reservoir
In addition to the PVT equipment, LSS, and viscosity, temperature and pressure was conducted to quantify the
high-pressure filters are also used during the asphaltene amount of asphaltene that are present in the initial reservoir
precipitation study to quantify the amount of asphaltene in the fluid.
fluid at the specified conditions. The filter assembly consists The filtration tests are conducted with a 0.22µm filter
of two plates screwed together with the hydrophobic filter paper size. To prevent flashing of the reservoir fluid as it
sandwiched between them. Details of the equipment can be passes through the filter, high-pressure helium is used to
found in reference 24. Finally, Wax Appearance Temperature maintain a backpressure on the downstream side of the filter.
(WAT) of the stock-tank oil (STO) is measured using Cross- As a result, the filtration process is very close to an isobaric
Polar Microscopy (CPM) equipment. The CPM method is transfer. After displacement of the test fluid through the filter,
based on the principal that the formation of wax crystals will the volume of filtrate is measured and the asphaltene content
rotate the plane of polarization of light passing through the on the filter paper and the filtrate is determined.
oil/wax sample. The apparatus for CPM (in serial order)
consist of a light source, an IR-filter, a polarizer, a Cross Polar Microscope (CPM) for Wax Appearance
temperature-controlled stage, an analyzer, a video camera, and Temperature of STO. The STO oil sample is homogenized at
a PC. This setup is designed to detect any rotation of the the reservoir temperature and then a drop is mounted on a
plane of polarization due to crystal formation. slide and a cover slip is placed on top of it. The slide is placed
on the stage of a microscope to visually observe the WAT
Experimental Procedure with simultaneous recording of the process using a video
Isothermal Depressurization for the Onset of Asphaltene camera. The rate of cooling of the stage is controlled at
Precipitation. Onset of asphaltene precipitation (OAP) 1.5oF/min. The slide is brought under focus for visual
measurements using the light scattering system (LSS) involves observation and the sample is cooled from an initial
charging a known volume of the test fluid at reservoir (or temperature of 150oF. The WAT is identified off-line at
specified) temperature and pressure to the JEFRI PVT cell. which the first detectable bright spots are visible.
The LSS components are then mounted across the windows of
the PVT cell. The cell contents are then homogenized at a Live and dead oil viscosity measurements for Wax
maximum mixer speed of 1400 rpm for about 30 minutes. Appearance Temperature. Prior to measuring the viscosity, a
Subsequently, a light transmittance scan is conducted to suitable size piston is selected with the proper viscosity range
establish a reference baseline. The depressurization and the electromagnetic viscometer is calibrated using a fluid
experiment is then started with simultaneous measurement of with known viscosity. A portion of the reservoir fluid is then
light transmittance power. The maximum depressurization transferred into a high-pressure high-temperature
rate used in this system is in the order of 40 psi/min. electromagnetic viscometer. The viscometer is initially
The average transmitted light power and the corresponding evacuated and its temperature is controlled at the desired
pressure are recorded every minute and the experiment is temperature. During the transfer of reservoir fluid to the
stopped after reaching a certain pre-defined lower pressure. evacuated viscometer, flashing of oil takes place, and hence,
During the depressurization run, any change in the light the viscometer system is flushed with two viscometer volumes
transmittance characteristics is a reflection of various fluid of reservoir fluid to ensure that a representative oil sample is
property and phase change phenomenon (ie. appearance of taken. Subsequent to transfer of reservoir fluid into the
SPE 71546 A SYSTEMATIC APPROACH IN DEEPWATER FLOW ASSURANCE FLUID CHARACTERIZATION 7

viscometer, the fluid system is allowed to achieve thermal and The formation and decomposition points are not the same due
pressure equilibration. Then, the viscosity reading is taken. to transient hysteresis.
For wax appearance temperature testing as considered in this
work, the temperature is then reduced while maintaining Experimental Results
pressure at the desired level. After thermal stabilization, Isothermal Depressurization for the Onset of Asphaltene
another viscosity reading is completed. This is repeated for a Precipitation. Following the procedures outlined previously,
pre-defined series of test temperatures. the reservoir fluid sample was stabilized for a period of 5 days
at reservoir temperature (152oF) and a pressure of 14,000 psig.
Isobaric Cooling for Wax Appearance Temperature of The stabilized sample was then transferred to the JEFRI PVT
Reservoir Fluid. The isobaric cooling experiments using LSS cell at these conditions and the LSS test initiated. The LSS
are conducted to measure the onset of wax appearance data for this test is provided in Figure 4. As can be seen, the
temperature (WAT) of the reservoir fluid. In these fluid light transmittance initialy increases as expected and then
experiments, a known volume of the test fluid is charged into begins to fall at approximately 13,000 psia indicating the
the PVT apparatus at the reservoir temperature and pressure formation of asphaltenes. This occurrence was surprising in
conditions. The LSS components are then mounted across the so much as the asphaltene onset occured well above reservoir
windows of the PVT cell. The cell content is then pressure of 7393 psia. Such a phenomenon could be attributed
homogenized at a maximum mixer speed of 1400 rpm for to two factors:
about 30 minutes. The fluid is then isothermally flashed and 1) The sample under consideration was not valid
equilibrated at the designed experimental pressure. because it was a sub-sample from a one-gallon
Subsequently, the formed vapor phase is displaced from the sample chamber and went through phase separation
PVT cell to ensure constant liquid composition during the during sample retrival from the wellbore.
isobaric cooling. Following gas displacement, a light 2) The sample behavior deviated from the conventional
transmittance scan is conducted to establish the reference thinking that the aggregated asphaltenes cannot exist
baseline. The isobaric cooling experiment is then started with at reservoir conditions.
simultaneous measurement of light transmittance power and Subsequently, to establish any temperature dependency on the
temperature. A maximum cooling rate of 1oF/minute is used asphaltene onset pressure, it was decided to complete an
for this system. additional asphaltene onset screening test at 130 F. This test
was completed in the same manner as described above and the
Isobaric Cooling for Hydrate Formation Temperature. A LSS data for this test are provided as Figure 5. In this case, an
small volume of the homogenized single-phase fluid is asphaltene onset pressure of 7600 psia was identified. This
transferred into JEFRI PVT cell at reservoir temperature and indicated very significant effect of temperature on the
pressure conditions. After stabilization, the system pressure is asphaltene stability for this crude oil.
reduced to the experimental pressure below the bubblepoint
pressure. This generates a gas phase. Subsequently, a 1000
sufficient amount of water is charged to the PVT cell to make
sure that the Oil System has excess free water. The system is
then equilibrated at the specified pressure. After stabilization, 800
Light Transmittance (nW)

an isobaric cooling experiment is conducted to determine the


temperature at which hydrates start to form. For gas-water
600
system, isobaric cooling with NIR provides good signature of
hydrate formation. However, for gas-water-oil system, NIR is Pi = 7393 psia
not adequate, hence, Oilphase developed a volume- 400
temperature (V-T) measurement techniques as described Poap = 13000 psia
below.
200
During the isobaric cooling experiment, the system volume
is monitored and recorded. During this isobaric cooling, the
system volume keeps decreasing as a result of cooling. At the 0
onset of gas hydrate formation, a larger volume of gas enters 0 5000 10000 15000
the hydrate cavity. Consequently, a large decrease in volume
Pressure (psia)
is detected during the hydrate formation. This volume change
provides a distinct signature of hydrate formation. Therefore,
VT measurements are used along with the visual confirmation
Figure 4: Isothermal Depressurization: Onset of
to determine the hydrate formation conditions. o
Asphaltene Precipitation at 152 F
Subsequently, the fluid system is heated and the volume is
again continuously measured. The volume measured during With the given measurements of asphaltene instability above
the heating indicates when total hydrate decomposition occurs. the reservoir pressure at both temperatures and uncertainty
8 A.K.M. JAMALUDDIN, J. NIGHSWANDER AND N. JOSHI SPE 71546

about the sample validity, the data interpretation is in the Cross Polar Microscope (CPM) for Wax Appearance
realm of possibilities and ambiguous conclusions. Hence, no Temperature (WAT) of STO. As mentioned previously CPM
further asphaltene characterization was deemed appropriate. for determining the WAT of the stock tank oil is a general
screening parameter for potential wax formation issues. The
CPM data for the crude oil considered in this work is provide
1600 as Figure 6. As can be seen, the first crystals of wax can be
identified forming in the STO at approximately 104oF.
Light Transmittance (nW)

1200
Poap = 7600 psia

800

400

0 o
0 3000 6000 9000 12000 15000
Figure 6a: Stock-Tank Oil at 152 F
Pressure (psia)
Wax Crystal at
initiation
Figure 5: Isothermal Depressurization: Onset of
o
Asphaltene Precipitation at 130 F

Bulk Precipitation of Asphaltene. To establish the


presence of significant asphaltene aggregates in the reservoir
fluid at reservoir temperature and pressure, a bulk filtration
was completed at reservoir conditions. In addition, a bulk
filtration was completed near bubble point pressure to
establish the process of asphaltene particle aggregation. Figure 6b: Stock-Tank Oil at 103.6oF
Results of these measurements are presented in Table 4 in the
percentage units of mass of asphaltene filtered in 0.22µm filter
paper per total mass of asphaltenes in the sample. As can be
seen, 13.9% of the asphaltenes in the oil are greater than
0.22µm in size at reservoir pressure, whereas, 22.3% are
greater than this size at bubble point pressure. This provides
further evidence of asphaltene aggregates growing in size in
the reservoir fluid as pressure conditions are changed.
Table 4: High Pressure High Temperature Filtration
Results
Filtration Step % of the total oil asphaltene content
Figure 6c: Stock-Tank Oil at 70oF
Filter Filtrate Toluene Total
Paper Rinse Live and dead oil viscosity measurements for Wax
Filtration at Appearance Temperature. In the past, fluid rheology behavior
7400 psia & was conventionally used to define wax appearance
o temperature (WAT). The viscosity measurements conducted in
153 F 13.97 74.49 n/a 88.5
Filtration at Pb these tests are for fluid rheology measurements only. The data
o obtained are presented in Figure 7. As can be seen, the stock
& 153 F 22.35 64.26 5.59 92.2
tank oil WAT was found to be approximately 102oF and the
reservoir fluid WAT at 7000 psia was 108oF. This provided
reasonable confirmation of the CPM value, however, it is
generally expected that WAT will decrease with the addition
SPE 71546 A SYSTEMATIC APPROACH IN DEEPWATER FLOW ASSURANCE FLUID CHARACTERIZATION 9

of solution gas below the fluid saturation pressure and will It is noted that wax will have formed at these conditions;
show a slight increase with pressure above the saturation however, this will not affect the hydrate forming condition, as
pressure. The 1080F measurement for the reservoir fluid in
this case was attributed to the relative uncertainty of the 300
viscometry technique for WAT determination, which is
estimated to be +/- 10oF. It is noted that the viscometry 250

Light Transmittance (nW)


technique is predominately done for fluid rheology
determination and not for WAT determination. 200

STO Viscosity Viscosity at 7000 psia 150

100.0
100
WAT = 93oF

50

10.0
Viscosity (cP)

0
0 30 60 90 120 150 180
Temperature (F)

1.0

Figure 8: Isobaric Cooling: Wax Appearance


Temperature at 2000 psia
0.1
60 80 100 120 140 160
Cooling Heating
Temperature (F)
86.0
Hydrate
84.0 Decomposition =
Figure 7: Viscosity Measurements
52oF
82.0
Hydrate Formation
Isobaric Cooling for Wax Appearance Temperature of
Volume (cc)

80.0 w hile cooling =


Reservoir Fluid. It was decided that attempting to confirm the 47oF
78.0
WAT at reservoir conditions using the LSS may be
inconclusive due to the previously observed asphaltene 76.0
Complete
behavior at reservoir conditions. In other words, the wax and Hydrate
74.0
asphaltene onset curves were very close at reservoir conditions Decomposition
and would not be possible to distinguish between an 72.0 = 85oF
asphaltene onset and a wax appearance condition. As a result,
70.0
it was felt it would be more informative to have data at a lower
30 60 90 120
pressure condition, as this was more representative of the
Temperature (F)
anticipated production P-T pathway condition where wax
formation may become an issue. As a result, the WAT was
Figure 9: Isobaric Cooling: V-T relationship for
measured using LSS at a pressure condition of 2000 psia. The
Hydrate Measurements at 2000 psia
results are presented in Figure 8 and indicate a WAT of 93oF.
This value was more consistent with expectation and shows hydrate formation is dependent on the gse phase contact with
the effect of solution gas content in reducing the WAT. the free aqueous phase.

Isobaric Cooling for Hydrate Formation Temperature. Modeling


The final test conducted on the reservoir fluid sample was for Thermodynamic Model Tuning and Adjustment. To help
the identification of the hydrate formation temperature. For understand the expected solid formation behavior over a wide
the same reasons as for the wax measurement, the hydrate range of potential operating conditions, the measured
measurement was completed at a pressure of 2000 psi. The properties of the reservoir fluid were used to tune an equation
results of the tests are presented as Figure 9. As shown, the of state (EOS) model for Vapour-Liquid behavior as well as
hydrate formation temperature on cooling was 47oF, whereas wax and hydrate formation conditions. The input parameters
the hydrate dissolution temperature upon re-heating was 52oF. for the model were the measured reservoir fluid composition,
10 A.K.M. JAMALUDDIN, J. NIGHSWANDER AND N. JOSHI SPE 71546

the molecular weight of the fluid, and the measured fluid thermodynamic and hydrodynamic behavior of the reservoir
saturation pressures, WAT’s, and Hydrate formation fluid. This information is summarized in Figure 11. As can be
conditions. All tuning and predictions were completed using a seen, the pressure-temperature profile during production at
commercially available software package (PVTsim). 13000 bpd (Curve A) is at least 25oF higher than wax/hydrate
After tuning, the model was first used to predict the vapor- precipitation at any pressure. Thus, the reservoir fluid is not
liquid equilibrium curve as shown in Figure 11. However, the believed to encounter wax/hydrate deposition problems during
software did not provide a direct tuning capability for Hydrate early production. However, as the production rate decreases to
formation. The un-tuned hydrate prediction at 2000 psia was 8000 bpd after five years, the heat transfer characteristics
11oF above the measured decomposition temperature of 52oF. change as indicated by Curve B in Figure 11. The path for
Hence, the predicted curve was horizontally shifted to match curve B crosses the conditions conducive for wax and hydrate
the measured data as shown in Figure 10. Although this formation. Hence, wax and hydrate deposition problems are
approach is not strictly rigorous, it was felt that it was an expected during production at later times when production
acceptable estimation given the desired use of the predictive rates begin to decline.
model. The wax deposition phase envelope (Figure 11) was Finally, as determined during experimental measurements,
predicted after tuning the compositional model with the wax asphaltene instability could not be established with the given
appearance temperature of 103.6oF for the stock-tank oil. The uncertainties. Hence, effort to establish the asphaltene
tuned model predicted the wax appearance temperature of precipitation phase behavior was abandoned.
93oF at 2000 psia without the need for additional tuning.
It is noted that asphaltene formation modeling was not
successful or meaningful given the experimental observation
V-L-E Phase Envelope
that asphaltenes are present in a range of aggregated states
Measured Hydrate Decomposition
throughout a large range of the anticipated production Simulated Hydrate Envelope
conditions. For this reason, no asphaltene model results were Adjusted Hydrate Envelope
completed. 10000
Table 5: Hydrodynamic Calculation Assumptions
8000
Parameters Values Units
Pressure (psia)

6000
Production tubing diameter 5 inches
4000
Flow Rate 13000 - 8000 barrels per day
Tubing Insulated
2000
Completion Subsea
0
0 20 40 60 80 100
Hydrodynamic Modeling. To estimate the potential
production P-T pathways for the reservoir under Temperature (F)
consideration, a commercially available software package
(Olga) was used to simulate the hydrodynamic behavior of the Figure 10: Hydrate Phase Envelope
reservoir fluid. For the calculations, it was assumed that an
initial fluid flow rate of 13000 barrels per day would be
achieved and that this would reduce to 8000 barrels per day
after 5 years. The hydrodynamic calculations at 13000 bpd are
represented as Curve A in Figure 11 whereas that as 8000 bpd
are presented as Curve B. The input parameters for the
simulations are summarized in Table 5. The simulations here
obviously involve gross assumptions regarding the
hydrodynamic behavior of the produced fluid over time,
however they were felt to provide a reasonable bound for the
range of expected production conditions to be encountered by
the reservoir fluid.

Discussions. The experimental results and the theoretically


predicted phase envelopes were combined with the
hydrodynamic simulations to represent the overall
SPE 71546 A SYSTEMATIC APPROACH IN DEEPWATER FLOW ASSURANCE FLUID CHARACTERIZATION 11

assessment as control and remediation techniques for dealing


V-L-E Phase Envelope
Measured Pb with these issues significantly effect the OPEX and CAPEX
Measured WAT by CPM contingencies in any field development.
Measured WAT by NIR As such, future work to establish techniques to quantify
Simulated WAT the deposition tendancy of the various hydrocarbon solids as
Measured Hydrate
Simulated Hydrate well as the need to develope an understanding of the
Reservoir Conditions interrelated aspects of their individual phase behavior
P-T at 13000 bpd phenomenon will be very important in further reducing the
P-T at 8000 bpd risks associated with deepwater production.
10000
Acknowledgements
Authors wish to thank Murphy Oil and Oilphase for the
8000
permission to publish the case study. Special thanks to Jim
Hunter of Murphy Oil for his contributions in designing some
Pressure (psia)

6000 of these tests.


Curve A
4000 References
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