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Desalination 274 (2011) 91–96

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Desalination
j o u r n a l h o m e p a g e : w w w. e l s ev i e r. c o m / l o c a t e / d e s a l

A new apparatus for seawater desalination by gas hydrate process and removal
characteristics of dissolved minerals (Na+, Mg2+, Ca2+, K+, B3+)
Kyeong-nam Park a, Sang Yeon Hong a, Jin Woo Lee a, Kyung Chan Kang a, Young Cheol Lee a,
Myung-Gyu Ha b, Ju Dong Lee a,⁎
a
Korea Institute of Industrial Technology, 421 Daun-dong, Jung-gu, Ulsan 681–802, Republic of Korea
b
High-Technology Component & Material Research Center, Korea Basic Science Institute, 30 Jangjeondong, Geumjeong-gu, Pusan 618–230, Republic of Korea

a r t i c l e i n f o a b s t r a c t

Article history: Potential application of gas hydrate-based desalination was suggested with a novel apparatus design. The
Received 13 November 2010 equipment continuously produces and pelletizes CO2 hydrates by a squeezing operation of a dual cylinder
Received in revised form 28 January 2011 unit, which is able to extract hydrate pellets from the reactor containing hydrate slurries. Removal efficiencies
Accepted 28 January 2011
for each dissolved mineral from seawater samples was also tested by Inductively Coupled Plasma Atomic
Available online 23 February 2011
Emission Spectroscopy (ICP-AES) analysis. In a single-stage hydrate process, 72–80% of each dissolved
Keywords:
mineral was removed in the following order: K+ N Na+ N Mg2+ N B3+ N Ca2+. Our results also showed that ion
Seawater desalination rejection by the hydrate process strongly depends on the ionic size and charge. This study illustrates that the
Gas hydrate suggested method and apparatus may solve the separation difficulty between hydrate crystals and
Removal of dissolved minerals concentrated brine solutions, thus it can be applied for more effective desalination processes.
© 2011 Elsevier B.V. All rights reserved.

1. Introduction Gas hydrate formation as a step in developing a method to produce


potable water from seawater was proposed in the 1940s and received
Many countries in the world suffer from a shortage of fresh water, considerable attention in the 1960s and 1970s [4]. In the 1960s
mainly due to increased population as well as the large expansion in Koppers Co. developed a hydrate desalination process based on
industrial activities. Over the last several decades, seawater has propane [5]. Sweet Water Development Co. was another company
become an important source of fresh water because it is one of the which explored the hydrate process. Both companies operated pilot-
most abundant resources on earth. Traditional desalination plants plant facilities with support from the Office of Saline Water in the
based on the multi-stage flash (MSF) distillation and reverse osmosis United States [4]. Barduhn and associates investigated a variety of
(RO) processes have evolved into reliable and established processes. hydrate forming compounds and studied kinetics and separations in
Although the desalination technologies are mature enough to be a continuous flow systems, and also reviewed the developments of the
reliable source for fresh water from the sea, a significant amount of desalination process by freezing and gas hydrate formation [6–8].
research and development has been carried out to constantly improve In the 1960s and 1970s, several process configurations were
the technologies and reduce the cost of desalination [1,2]. We developed and demonstrated at pilot-plant scale but were never
investigated the potential applications of gas hydrate technologies realized at an industrial scale. This was due to the difficulty of
for more economical desalination processes. separating the crystals from the concentrated brine solutions and the
Gas hydrates are nonstoichiometric crystalline inclusion compounds removal of dissolved hydrate former from the recovered water [9–11].
formed by water and a number of small molecules at suitable More recently, the Bureau of Reclamation in the US sponsored a
temperature and pressure conditions. These compounds exist in three preliminary study [12], followed by a pilot test conducted at the
distinct structures, structure I (sI), structure II (sII) and structure H (sH), Natural Energy Laboratory of Hawaii [13]. The test was somewhat
which contain differently sized and shaped cages [3]. The desalination successful, although a wash column was never built and tested as part
process by gas hydrate is based on a liquid to solid phase change coupled of the operation. Estimates of water cost arising from the test were
with a physical process to separate the solids from the remaining liquid $0.46–0.52/m3 with favorable public financing and $0.59–0.68/m3
phase. with private financing. Problems with the test including difficulty in
separating the crystals, and materials compatibility led to a follow-on
program which included tasks to determine the filterability of hydrate
crystals, the design and operation of a wash column, and surveying
⁎ Corresponding author. Tel.: + 82 51 974 9274; fax: + 82 51 974 9299. alternate higher temperature hydrate formers [14]. Ngan and
E-mail address: julee@kitech.re.kr (J.D. Lee). Englezos (1996) investigated recovery of water from pulp mill

0011-9164/$ – see front matter © 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.desal.2011.01.084
92 K. Park et al. / Desalination 274 (2011) 91–96

effluents and 2.5 wt.% NaCl solutions through propane hydrate As shown in Fig. 2, the hydrate reactor includes a dual cylinder unit
formation in an apparatus in which hydrate nucleation, growth, along with pistons, which is vertically movable in a connection pipe.
separation, and melting occur in one vessel [15]. The average reduction The connection pipe has plurality of passing holes having different
in the salt content of the recovered water from the NaCl solutions was sizes and shapes. The bigger sized passing hole (main hole) provides
found to be 31%. Further improvement in the purity could be channels for the hydrate slurries to flow into the connection pipe.
accomplished by washing with water. When sufficient amounts of hydrate slurries are drawn into the
In the present study, hydrate-based desalination is suggested with connection pipe, the upper piston moves downwards to squeeze the
novel apparatus design to easily extract dehydrated high-density gas slurries. Subsequently, the hydrate slurries are compressed and
hydrates from a reactor containing hydrate slurries. Removal squeezed by the strokes of the dual cylinder operation, and then
efficiency for each dissolved mineral was also tested for real seawater residual waters flow out through the plurality of small passing holes.
samples by ICP-AES analysis. This study illustrates that the suggested The pistons are operated by hydraulic pressure ranging from 50 to
method and apparatus may solve the separation difficulty between 150 kg/cm2. In this study, 50 kg/cm2 of hydraulic pressure was
hydrate crystals and concentrated brine solutions, thus it can be applied. Such a squeezing stroke is repeated several times to obtain
applied for effective desalination processes. a sufficient thickness of hydrate pellet. After the process of pelletizing
(or compressing), the upper and lower piston move downward at the
same speed to extract the hydrate pellet. As shown in the Fig. 1, the
2. Experimental section gas hydrate pellet is extracted by a discharging operation beneath the
reactor. An actual extracted hydrate pellet sample is shown Fig. 3.
2.1. Apparatus After the gas hydrate pellet has been extracted, the upper and lower
pistons are returned to the initial state to begin a subsequent process.
Fig. 1 shows a schematic of the new apparatus design, which
continuously produces and pelletizes gas hydrates by a squeezing
operation of a dual cylinder unit. The apparatus can be divided into 2.2. Experiments
five parts: hydrate reactor with dual cylinder unit, water and gas feed
line, circulation pump with bubble generator and the hydrate For the desalination experiments, seawater samples were obtained
discharge unit. The main part of the apparatus is the jacket-type from the southeast coast of Korea (35° 5′ 1″ north, 128° 47′ 11″ east)
hydrate reactor, which is made of 316 stainless steel and has an and were delivered to hydrate formation experiments. Carbon dioxide
internal volume of about 1800 cm3. In addition the reactor has a dual (CO2, 99.8%, SEM Co. Korea) was chosen as the hydrate forming gas,
cylinder unit, two viewing polycarbonate windows, a water-level because the dissolved CO2 in drinking water after desalination process
sensor and a drain valve. In order to temperature control, a refrigerant is not harmful. When the whole system reached the desired
fluid (water–ethylene glycol solution) is circulated between the temperature, the gas tanks and hydrate reactor were flushed at least
duplex jacket assembly and an external refrigerator (model HD-03A, three times with the hydrate forming gas (CO2) to remove any
Hyundai Eng. Co., Korea). Three pressure transmitters (Trafag, model residual air. Subsequently a volume of 1000 ml of seawater was
8251, Switzerland) and five copper-constantan thermocouples injected and the reactor was filled with hydrate forming gas until the
(Omega, T-type, USA) are employed for the pressure and temperature desired pressure was obtained. The experimental pressure and
measurements of the hydrate reactor, gas tank and water feed tank. temperature conditions were 2.9 MPa and 280 K, respectively.
The pressure of the gas and water feed tanks are kept higher than the As CO2 gas is consumed during hydrate formation, additional gas
hydrate reactor which enables the supply of gas and water to the was automatically supplied from the gas tank and a constant pressure
hydrate reactor through the control valves with a PID controller. maintained in the reactor with the help of a PID controller and control
In this apparatus, a high pressure circulation pump (Samec, valve. A constant water level was also maintained by a water-level
multiple-stage electric pumps, Italy) and century tube type bubble sensor and control valve.
generator are used to mix the reactor contents. Preliminary experi- When the squeezed hydrate pellet was extracted from the reactor,
ments showed that the average bubble size was around 10 μm, which the weight was measured immediately prior to hydrate dissociation.
was measured by optical microscopic analysis through the windows. As shown in Fig. 3, dissociated gas bubbles are seen on the surface of

Fig. 1. Schematic of the experimental apparatus for desalination process by gas hydrate method.
K. Park et al. / Desalination 274 (2011) 91–96 93

Fig. 2. Front view and cross section of the high pressure gas hydrate reactor. (a) Front view and (b) cross section with the dual cylinder operation.

the hydrate pellet which was exposed to atmospheric conditions. A Unilab II probe having a 60 mm working distance was used for the
After it fully decomposed at atmospheric pressure condition, the Raman analysis.
dissociated water was also weighed to check hydrate conversion.
The salt concentration was analyzed by a digital salt-meter (PAL- 2.4. Inductively coupled plasma spectrometer
ES2, ATAGO Co., LTD. Japan). The detection principle is the
conductivity method, and maximum uncertainty is less than 5%. The In order to evaluate desalination efficiency, each dissolved mineral
content of the each dissolved mineral such as sodium, magnesium, (Na+, Mg2+, Ca2+, K+ and B3+) was measured by ICP-AES (ACTIVA, JY
calcium, and potassium was analyzed by Inductively Coupled Plasma HORIVA). The sample was filtered with a cellulose nitrate membrane
Atomic Emission Spectroscopy (ICP-AES). Removal efficiencies for filter (Whatman, 0.22 μm) and it was boiled with 1 ml Nitric acid at
each dissolved mineral were calculated from the mineral contents of 150 °C for 30 min to eliminate organics. After pretreatment, the
the initial seawater and the dissociated hydrate sample. Some concentration of dissolved ions was measured by ICP-AES. The test
samples of hydrate pellets are reserved in liquid nitrogen for further result was assured by Korea Basic Science Institute (KBSI).
ex-situ spectroscopic analysis.
3. Results and discussion

2.3. Raman spectroscopy analysis For seawater desalination, CO2 hydrates were formed from a
seawater sample and the formation reaction proceeded for about
A fiber optic based Raman spectrometer (Sentinel, Bruker, 150 min after nucleation began. During the hydrate experiments for
Germany) was used to identify the structure of the pure CO2 hydrates. the desalination test, CO2 hydrate pellets were successfully produced
The light source for excitation was an integrated diode laser whose and extracted from the hydrate reactor. The pelletizing step can be
wavelength and power level were 532 nm and 100 mW, respectively. viewed in the video accompanying this work (Video 1).

Fig. 3. Real sample of the extracted gas hydrate pellets.


94 K. Park et al. / Desalination 274 (2011) 91–96

Table 1
Salinity (dissolved salt content) changes in the liquid and hydrate pellet sample.
(Hydrates were formed at 2.9 MPa and 280 K).

Sampling time from Salinity changes in Salinity in hydrate Salt removal


beginning [min] seawater sample [wt %] pellet sample [wt %] efficiency [%]

0 3.2 – –
150 3.8 0.7 78.1

Initial seawater and extracted pellet samples were analyzed for


salinity (dissolved salt content) changes, measured by a digital salt-
meter. As the hydrate experiments progressed, the salinity of the
seawater in the reactor increased slightly while the salinity of the
hydrate pellet decreased. As shown in Table 1, around 78% of salinity
was removed by gas hydrate process. The removal (or desalination)
efficiency was calculated as follows: Fig. 4. Removal efficiency of each dissolved mineral with its ionic radius.

CA0 −CA
Removal ðDesalinationÞ efficiency ðηÞ = × 100 ð1Þ
CA0 was taken for the evaluation of removal efficiency of minerals. As the
hydrate experiments progressed, the dissolved minerals were success-
where CA0 is the salinity in the feed seawater and CA is the salinity in fully removed in the following order: K+ N Na+ N Mg2+ N B3+ N Ca2+. In
the dissociated hydrate pellet. particular, the removal of alkali metals (Na+ and K+) was better than
ICP-AES analysis was also carried out to investigate the reduction that of alkaline earth metals (Mg2+ and Ca2+) by the hydrate-based
characteristics of each dissolved mineral. As mentioned in the desalination process.
experimental section, the pellets were fully decomposed after When comparing mineral removal efficiency and its ionic radius
weighing, and then ICP-AES analysis was performed. In the present [19] (Fig. 4), a good linear correlation was obtained. The
study, we measured the four most abundant metal ions (Na+, Mg2+, corresponding R2 value was also included in this figure to give an
Ca2+ and K+) and boron ion (B3+). In view of the fact that boron can indication of the goodness of fit of the regression. With the exception
have a serious impact on the human body and plants [16], the World of Ca2+, the order of mineral removal efficiency was strongly
Health Organization (WHO) has set a preliminary limit of 0.5 mg/L for proportional to the ionic radius (R2 = 0.994) which means larger
drinking water and the EU is also suggesting a guideline of 1.0 mg/L ions are more expelled from hydrate pellet, whereas smaller ions are
[17]. For that reason, we included boron ion (B3+) analysis. less expelled for the period of hydrate formation and palletizing step.
The experimental results with the content of each dissolved Another correlation between mineral removal efficiency and its ionic
mineral, removal (desalination) efficiencies and water conversion to charge was also obtained as shown in Fig. 5. The data showed a
hydrate are summarized in Table 2. The conversion of water to negatively linear correlation (R2 = 0.953), except for Ca2+. This
hydrate was calculated as follows relationship can be explained by the electrostatic attraction between
  hydrate particles and positively charged ions, because most particles
Wpellet −Wwater × hydration number dissolved in water have negative charge [20], thus hydrate particles
Conversion of water to hydrate ð%Þ =
Wwater (negatively charged) attract stronger positive ions from the solution.
× 100 It can be concluded that the mineral removal efficiency depended on
ð2Þ the ionic radius and strength of positive ionic charge. This suggests
that a size effect or electrostatic attraction exists during hydrate-
where Wpellet is the weight of the hydrate pellet and Wwater is the based desalination process. To clarify the removal behavior of
weight of the melted water from the hydrate pellet. The hydration dissolved minerals, further studies such as hydrate-ion interaction
number of 6.2 reported from Udachin et al. [18] was used for the or surface analysis such as X-ray diffraction would be required.
conversion calculation. As shown in Figs. 4 and 5, the calcium ion (Ca2+) did not show the
As seen in Table 2, the amount of dissolved ions in the seawater linear correlation between ion removal and its radius or charge. This is
sample was found in the following order: Na+ N Mg2+ N K+ N Ca2+ N B3+. probably related to the precipitation of calcium carbonate (CaCO3)
The concentration of minerals in each hydrate pellet taken at 90, 120, caused by the excess use of CO2 as the hydrate forming gas. As carbon
150 min were quite similar to each other. Therefore, the average value dioxide dissolved in seawater, carbonate ions (CO2− 3 ) are produced

Table 2
Experimental results with the content of the dissolved minerals (Na, Mg, Ca, K, and B), removal (desalination) efficiencies and water conversion to hydrate.

Sample Sampling time Na Mg Ca K B Water conversion


[min] [mg/L] [mg/L] [mg/L] [mg/L] [mg/L] to hydrate a
[%]

Seawater in reactor 0 10003.82 996.92 403.65 432.74 2.91 –


b
Extracted CO2 hydrate pellet 90 2117.52 234.02 111.24 82.38 0.83 60.0
120 2256.55 249.98 114.79 87.99 0.78 49.3
150 2006.66 216.50 113.54 84.67 0.72 65.2
Average 2126.91 233.50 113.19 85.01 0.78 58.2
Removal efficiency [%]c 78.7 ± 1.3 76.6 ± 1.7 72.0 ± 0.5 80.4 ± 0.7 73.3 ± 1.9 –
a
Hydration number of 6.2, reported from Udachin et al. [18], was used for the conversion calculation.
b
Hydrate pellet was extracted from hydrate reactor (at 2.9 MPa and 280 K) and then decomposed for the analysis.
c C −C
Removal efficiency = A0CA0 A × 100:
K. Park et al. / Desalination 274 (2011) 91–96 95

peaks of CO2 gas were observed at 1285 and 1389 cm− 1, while the
spectra of CO2 in the hydrate phase shifted to the lower frequency side
(at 1276 and 1380 cm− 1 ) than that of the pure gas state. It was also
noted that there is no difference between Raman spectra of CO2
hydrate formed from pure water and that formed from seawater. This
indicates that the dissolved minerals in seawater did not affect the
hydrate structure, Raman peak position and intensity.
For the desalination test, it should be pointed out that the desali-
nation process was performed by a single-stage of hydrate formation–
decomposition without any pre- and post-treatment. In addition, the
hydrate pellet was not sufficiently compressed during the palletizing
step, which means unconverted salt water still remained as listed in
Table 2. Nevertheless, 72–80% of each mineral was effectively removed
by the single-stage hydrate process. If an additional stage of the hydrate
process was added, approximately 92–97% each dissolved minerals
Fig. 5. Removal efficiency of each dissolved mineral versus its ionic charge.
could be removed from the seawater, based on the calculation from the
application of same removal efficiency as listed in Table 2. It is also
noteworthy that the earliest RO membranes reject boron to a level of
and can react with calcium ions that are already in the seawater. about 50%, thus the issue of boron removal has come under the scientific
Consequently, the carbonate ions cause the precipitation of calcium spotlight. Despite the progressive improvement in membrane material
ions in the form of CaCO3 as follows [21] and fabrication, boron rejection by modern seawater RO membranes
remains considerably lower than that of sodium chloride which is the
2− þ
CO2 ðgÞ þ H2 OðlÞ→CO3 ðaqÞ þ 2H ðaqÞ main inorganic salt in seawater [24]. In some cases even a two-stage RO
process is insufficient to meet WHO guidelines for the boron level
2þ 2− (0.5 mg/L) [25]. However, a two-stage hydrate process could reject 93%
Ca ðaqÞ þ CO3 ðaqÞ→CaCO3 ðsÞ
boron, which is sufficient meet to WHO guidelines.
The magnesium ion (Mg 2+) could also compete with CO2− 3 but Due to recent developments in membrane technology, the trend in
MgCO3 is appreciably more soluble than CaCO3 [22], which indicates the desalination industry is to use reverse osmosis (RO) for desalting
that the CaCO3 particles are more abundant in the test sample. Since a seawater [26]. However, the most serious problem in membrane
circulation pump was used for the mixing of the reactor contents, the processes is the complexity of controlling membrane fouling and
solid CaCO3 could combine with hydrate particles. This could be the scaling. As a consequence, the efficiency of the RO process will
reason why the removal efficiency of calcium ion (Ca2+) was below decrease due to the pressure drop leading to decreasing flux and an
the regression line shown in Figs. 4 and 5. increase of operational cost by increasing the energy consumption,
Extracted hydrate samples were characterized by Raman spec- additional chemical use and reduced membrane lifetime [26].
troscopy. To compare Raman spectra, two hydrate pellets formed
from pure water and from seawater were investigated, as well as the 4. Conclusion and further work
CO2 gas. Raman spectra of CO2 gas and CO2 hydrates are represented
in Fig. 6. The Raman peaks of the intramolecular symmetric C O This study illustrates that the suggested method and apparatus
stretching vibration mode of CO2 were detected in both gas and may solve the separation difficulty between hydrate crystals and
hydrate phases and the spectra exhibit the double peaks, which concentrated brine solutions, and also it can be applied for more
correspond to the well-known CO2 Fermi-diad peaks [23]. Raman effective desalination processes instead of membrane process, which
can increase operational cost owing to the fouling and scaling
problems. In spite of the advantages of the hydrate-based desalination
process, many challenges still remain. As stated above, the issue of ion
rejection by the hydrate process depending on the ionic size and/or
charge should be clarified to understand the ion rejection mechanism
of dissolved minerals, which can also apply to metal ion recovery from
industrial wastewater effluent and seawater treatment as well.
In order to commercialize this desalination concept, key technol-
ogies such as rapid hydrate conversion and treatment of larger
amounts of water should be developed in conjunction with properly
designed equipment. In addition, further desalination research with a
different hydrate forming gas (such as HFCs, SF6 and C3H8) should be
carried out, since these gasses are known to from hydrates under
relatively mild conditions (i.e., lower pressure and higher tempera-
ture), which can reduce energy consumption during hydrate-based
desalination process. It is our hope that the principles of hydrate
process and methodologies discussed in this paper will contribute to
improving desalination processes in the near future.
Supplementary materials related to this article can be found online
at doi:10.1016/j.desal.2011.01.084.

Acknowledgments

The authors wish to thank Professor Englezos, University of British


Fig. 6. Comparison of Raman spectra of CO2 gas and CO2 hydrates. Columbia for helpful suggestions. Financial support for this work was
96 K. Park et al. / Desalination 274 (2011) 91–96

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