Scribd Logo
Upload

Welcome to Scribd!

  • Kaizen Report: Subject Process/Project

    Uploaded by

    andik Susanto
    11 views4 pages
    This Kaizen report details improvements made to increase productivity and reduce costs for cutting return tubes at a factory in Tokyo and Florida. Previously, the cutting process required two people and one person to measure, but a new jig was created to allow one person to perform both cutting and measuring. This reduced labor costs by IDR 7,612,716 per day while maintaining quality and increasing efficiency and delivery. The new single-person process was implemented on October 1st, 2019.

    Original Description:

    Contoh format Laizen yang di lakukan pada proces manufacturing.

    Original Title

    kaizen

    Copyright

    © © All Rights Reserved

    Available Formats

    XLSX, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document
    This Kaizen report details improvements made to increase productivity and reduce costs for cutting return tubes at a factory in Tokyo and Florida. Previously, the cutting process required two people and one person to measure, but a new jig was created to allow one person to perform both cutting and measuring. This reduced labor costs by IDR 7,612,716 per day while maintaining quality and increasing efficiency and delivery. The new single-person process was implemented on October 1st, 2019.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    11 views4 pages

    Kaizen Report: Subject Process/Project

    Uploaded by

    andik Susanto
    This Kaizen report details improvements made to increase productivity and reduce costs for cutting return tubes at a factory in Tokyo and Florida. Previously, the cutting process required two people and one person to measure, but a new jig was created to allow one person to perform both cutting and measuring. This reduced labor costs by IDR 7,612,716 per day while maintaining quality and increasing efficiency and delivery. The new single-person process was implemented on October 1st, 2019.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 4

    KAIZEN REPORT Reg.

    No : Prod/005/2019

    SUBJECT PROCESS/PROJECT

    Improve Productivity of 4239 015 5932/0751 - Return Tube 3,5 x 6_Tokyo & Cutting Process
    Florida

    BEFORE ( Included picture, diagram, etc ) AFTER ( Included picture, diagram, etc )
    Current Process : Improvement Process :

    1. Cutting by Machine ( 2 persons )


    Provide Cutting Jig
    without Investment
    cost

    Cutting & Checking


    1 Person

    2. Measure ( 1 person ) Cost Saving : IDR


    7.612.716

    BENEFITS Quality √ Cost Delivery √ Efficiency Waste Safety Energy Others

    Originated by Validated by Appoval by Date Implemented :


    1-Oct-19
    Agus Susanto Andik Susanto Mr. DiL KUMAR
    BEFORE IMPROVEMENT (IDR)
    M/P Labour Cost (IDR) Labour Cost (IDR) Qty / day Target /MP day

    3 3806358 11419074 7000 2333

    AFETR IMPROVEMENT (IDR)


    M/P Labour Cost (IDR) Labour Cost (IDR) Qty / day Target /MP day

    1 3806358 3806358 4200 4200

    You might also like