Activity KK JH QM PM SH OTPM DM ET

Kaizen Idea Sheet Result Area

Defect Type
P Q C D S M

Plant: M/C: KZ No:

Kaizen Theme: Reduce cycle time. Kaizen Idea: Productivity ,Quality , Cost.

Problem/Present Status: Countermeasure: . Bench Mark Easy Operation

BEFORE AFTER Target Accuracy

Kaizen Start
Kaizen Finish

Team Members:

Benefits: 1)productivity & Quality

is Improved. 2)Cost is reduced
.
Analysis: Result:
1)Holes are not possible on plasma so 1) Manual Drilling is done with the help
drill was done manually without Jig. of jig as shown above . Scope and Plan for HD
2) Manually marking was required to 2) Manual marking is not required
drill the holes on a plate because of Jig .
3)So less accuracy 3) More accuracy is obtained.
4) Setting time=10 min 4) Setting time=1 min No M/C T/date Res. Status
Operation time=08 min Operation time=08 min
1
clamping & de-clamping time=5 min clamping & de-clamping time=1 min
Inspection time=2 min Inspection time=0 min 2
5) Total Time=25 min 5) Total Time=10 min 3
save in time=15 min Format Noun/MR/FR/09;Rev:00