Pillar KK JH QM PM SHE OTPM DM ET

KAIZEN IDEA - SHEET Loss No./ Step 1 2 3 4 5 6 7 8

Result Area P Q C D S M
Plant : KAPOTECH INDUSTRIES Machine :
Kaizen theme : To improve the quality of components. Idea :
Process Improvement

Problem/present status : Countermeasure (Engineering solution): Target

LOOP HOLES IN FIXTURE DUE TO WHICH CHANCES Before : After : Kaizen Start 2.11.16
OF MISTAKES Target Date 2.12.16
Kaizen Finish 212.16
Team leader:N.P. SINGH

Team members: Token No.

1) TEJPAL SINGH
2) AMIT VOHRA
3) GAURAV
4)
5)

Benefits: (P,Q,C,D,S,M)
Tangible
Before condition : After condition : 1)No Rejection.

NO DOWEL/CLAMPING USED FOR GUIDING PROPER GUIDING DOWEL/CLAMPING USED 2)Productivity improved

Analysis (why - why) : Results :

Problem Phenomena : (1) No Rejection.
Why 1 : Wrong Productivity (2) Productivity improved.

Why 2 : Operator mistakes. (3) Customer satisfication increased Intangible

1) Customer satisfaction increased

Why 3 : Proper Training Required Cost Benefit:

Scope & plan for Horizontal Deployment

Root Cause : LESS CONSTRAINTS IN FIXTURE Standardization