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  • Statistical Process Control Study: Process Is Good But Still Improvement Is Required

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    The document summarizes the results of a statistical process control study on a milling machine. It analyzed 50 samples of a part with a nominal dimension between 0-300mm. The data is analyzed using X-bar and R charts to check if the process is in control. The process width was found to be 0.140mm which is within the specification width of 0.200mm. No non-conforming parts or shifts beyond control limits were found, indicating the milling process is under statistical control.

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    The document summarizes the results of a statistical process control study on a milling machine. It analyzed 50 samples of a part with a nominal dimension between 0-300mm. The data is analyzed using X-bar and R charts to check if the process is in control. The process width was found to be 0.140mm which is within the specification width of 0.200mm. No non-conforming parts or shifts beyond control limits were found, indicating the milling process is under statistical control.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
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    20 views1 page

    Statistical Process Control Study: Process Is Good But Still Improvement Is Required

    Uploaded by

    amitvohra
    The document summarizes the results of a statistical process control study on a milling machine. It analyzed 50 samples of a part with a nominal dimension between 0-300mm. The data is analyzed using X-bar and R charts to check if the process is in control. The process width was found to be 0.140mm which is within the specification width of 0.200mm. No non-conforming parts or shifts beyond control limits were found, indicating the milling process is under statistical control.

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    © All Rights Reserved
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    of 1

    STATISTICAL PROCESS CONTROL STUDY

    PART NAME: FAB INSTRUMENT: Vernier Calliper L.COUNT: 0.02 mm


    Part No. P10001023 B SPECIFIC: 0 ~300 mm MACHINE: Milling Machine DATE: 12.9.2015
    SAMPLE SIZE: 50 OPERATION: Milling NO.OF DECIMALS: 3
    DATA COLLECTION: -
    S. NO. 1 2 3 4 5 6 7 8 9 10 SAMPLE D2 A2 D4
    1 251.100 251.080 251.080 251.120 251.060 251.100 251.080 251.080 251.120 251.060 U.T.L. 251.200 1 1.123 2.560 3.270
    2 251.120 251.100 251.100 251.140 251.140 251.120 251.100 251.100 251.140 251.140 2 1.128 1.880 3.270
    3 251.100 251.080 251.120 251.100 251.140 251.100 251.080 251.120 251.100 251.140 3 1.693 1.020 2.570
    4 251.060 251.120 251.080 251.000 251.100 251.060 251.120 251.080 251.000 251.100 L.T.L. 251.000 4 2.059 0.730 2.230
    5 251.080 251.140 251.060 251.120 251.100 251.080 251.140 251.060 251.120 251.100 5 2.326 0.590 2.110
    CALCULATIONS: -
    FOR HISTOGRAM
    XLARGE 251.120 251.140 251.120 251.140 251.140 251.120 251.140 251.120 251.140 251.140 Xmax.= 251.140
    NO.OF NON CONFORMING PART = 0 NOS.
    XSMALL 251.060 251.080 251.060 251.000 251.060 251.060 251.080 251.060 251.000 251.060 Xmin.= 251.000
    RANGE 0.060 0.060 0.060 0.140 0.080 0.060 0.060 0.060 0.140 0.080 R-BAR = 0.080 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
    AVG. 251.092 251.104 251.088 251.096 251.108 251.092 251.104 251.088 251.096 251.108 X-BAR = 251.098 NO. OF PARTS BELOW L.T.L. = 0 NOS.
    Process Width ( P ) = 0.140 Specification Width(S) = 0.200 Index (K)={2 x (D-XBAR) / S}= 0.0240 INTERVAL FREQ. CU. FREQ.

    Design Centre ( D ) = 251.100 Interval = 0.028 Selecting no. of classes = 5 250.916 250.944 0 0
    Starting Point = 251.000 No. of readings= 50.000 Shift Of 'X-BAR' from 'D' = 0.0024 250.944 250.972 0 0
    250.972 251.000 0 0

    X-CHART 251.000 251.028 2 2

    VALUE
    AVG. U.C.L.
    L.C.L. X-BAR

    HISTOGRAM 251.11
    251.028 251.056 0 2
    20
    251.056 251.084 0 2
    251.10
    18 251.084 251.112 16 18
    FREQ.

    251.09
    16 251.112 251.140 14 32
    251.08
    14 1 2 3 4 5 SAMPLE
    6 7 8 9 10 251.140 251.168 18 50
    12 251.168 251.196 0 50

    10 251.196 251.224 0 50

    8 R- CHART
    RANGE U.C.L.
    251.224 251.252 0 50
    L.C.L R-BAR

    0.150 U.C.L.XBAR = 251.1448


    6
    L.C.L.XBAR = 251.05040
    4 0.100
    U.C.L.RBAR = 0.168799999999978
    2 0.050
    L.C.L.RBAR = 0
    0 DIMENSION
    251 251 251 251 251 251 251 251 251 251 251 251 0.000 Std.Dev."s"= 0.03198
    251 251 251 251 251 251 251 251 251 251 251 251
    1 2 3 4 5 6 7 8 9 10
    Pp=(S/6s)= 1.04240

    REMARKS : PROCESS IS GOOD BUT STILL IMPROVEMENT IS REQUIRED Ppk=Min(PPL,PPU)= 1.01732

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