GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

VARIABLE DATA RESULTS

Part Name left boss Part Number P210514 Upper Control Limit 42.1 Appraiser A Gaurav Performed By Amit
Gauge / Equipment Name DIGITAL Height Gauge DMM-01 25-50mm Lower Control Limit 41.938 Appraiser B Bheem Date 13.04.2021
Gauge / Equip. Least Count 0.01 Characteristics Dim Tolerance 0.161999999999999 Appraiser C Sahil Record Number MSA-13-21-02
Characteristic Specification
DIM 24.75 25.25
Characteristic Classification Trials Parts Appraisers Date Performed Characteristic Classification Trials Parts Appraisers
3 10 3 3 10 3

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)
1. A 1 25.120 25.182 24.860 24.960 25.065 25.120 25.182 24.860 24.960 25.065 25.037 EV = R x K1 Trials K1 % EV = 100 (EV/Tol)
2 2 25.080 25.184 24.850 24.940 25.071 25.080 25.185 24.850 24.940 25.071 25.025 = 0.023 x 0.5908 2 0.8862 = 100(0.013/0.083)
3 3 25.090 25.190 24.890 24.950 25.068 25.090 25.190 24.890 24.950 25.068 25.038 = 0.013 3 0.5908 = 16.16
4 AVE 25.10 25.19 24.87 24.95 25.07 25.10 25.19 24.87 24.95 25.07 xa= 25.033 Reproducibility - Appraiser Variation (AV)
5 R 0.04 0.01 0.04 0.02 0.01 0.04 0.01 0.04 0.02 0.01 ra= 0.023 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/Tol)
6. B 1 25.120 25.182 24.860 24.960 25.065 25.120 25.182 24.860 24.960 25.065 25.037 = {(0.000 x 0.5231)^2 - (0.013 ^2/(10 x 3))}^1/2 = 100(0.002/0.083)
7 2 25.080 25.184 24.850 24.940 25.071 25.080 25.184 24.850 24.940 25.071 25.025 = 0.002 = 2.10
8 3 25.090 25.190 24.890 24.950 25.068 25.090 25.190 24.890 24.950 25.068 25.038 Appraisers 2 3
9 AVE 25.10 25.19 24.87 24.95 25.07 25.10 25.19 24.87 24.95 25.07 xb= 25.033 n = parts r = trials K2 0.7071 0.5231
10 R 0.04 0.01 0.04 0.02 0.01 0.04 0.01 0.04 0.02 0.01 rb= 0.023 Repeatability & Reproducibility (GRR) % GRR = 100 (GRR/Tol)
11. C 1 25.120 25.182 24.860 24.960 25.065 25.120 25.182 24.860 24.960 25.065 25.037 GRR = {(EV2 + AV2)}1/2 Parts K3 = 100(0.014/0.083)
12 2 25.080 25.184 24.850 24.940 25.071 25.080 25.184 24.850 24.940 25.071 25.025 = {(0.013^2 + 0.002^2)}^1/2 2 0.7071 = 16.30
13 3 25.090 25.190 24.890 24.950 25.068 25.090 25.190 24.890 24.950 25.068 25.038 = 0.014 3 0.5231 Gage system may be acceptable
14 AVE 25.10 25.19 24.87 24.95 25.07 25.10 25.19 24.87 24.95 25.07 x c= 25.033 Part Variation (PV) 4 0.4467
15 R 0.04 0.01 0.04 0.02 0.01 0.04 0.01 0.04 0.02 0.01 rc= 0.023 PV = RP x K3 5 0.4030 % PV = 100 (PV/Tol)
16. PART X= 25.033 = 0.319 x 0.3146 6 0.3742 = 100(0.100/0.083)
AVERAGE 25.10 25.19 24.87 24.95 25.07 25.10 25.19 24.87 24.95 25.07 Rp= 0.319 = 0.100 7 0.3534 = 120.34
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.023 Tolerance (Tol) tv 8 0.3375
18 xDIFF = (Max x - Min x) = xDIFF 0.000 Tol = Upper - Lower / 6 0.101203 9 0.3249 ndc = 1.41(PV/GRR)
19 * UCLR = R x D4 UCL 0.059 = ( 42.1 - 41.938 ) / 6 10 0.3146 = 1.41(0.100/0.014)
= 0.083 = 10
* D4 =3.27 for 2 trials and 2.58 for 3 trials. UCLR represents the limit of individual R's. Circle those that are 1.41 0.361538 Gage discrimination acceptable
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or 0.156 0.04 3.9
discard values and re-average and recompute R and the limiting value from the remaining observations.
For information on the theory and constants used in the form see MSA Reference Manual, Fourth edition.
Notes: % GRR under 10 acceptable msa EV>AV : instruments needs maintenance,improvement needed ndc≥5 then acceptable ( if less than 5 action required)
% GRR 10% - 30% May be acceptable AV>EV : Appraiser needs training or instrument not readable
% GRR over 30% unacceptable