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  • GR&R (9.50)

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    Quality Venus
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    The document reports the results of a gage reliability and repeatability (GR&R) study to evaluate the measurement system used to measure the total length of an M5 hex insert part. It provides data from measurements made by three appraisers using a digital caliper. The analysis determines the percentage of variation due to the equipment, appraisers, and part itself. It finds that the total variation is 1.22% which is acceptable and that the measurement system is reliable.

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    The document reports the results of a gage reliability and repeatability (GR&R) study to evaluate the measurement system used to measure the total length of an M5 hex insert part. It provides data from measurements made by three appraisers using a digital caliper. The analysis determines the percentage of variation due to the equipment, appraisers, and part itself. It finds that the total variation is 1.22% which is acceptable and that the measurement system is reliable.

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    © All Rights Reserved
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    6 views1 page

    GR&R (9.50)

    Uploaded by

    Quality Venus
    The document reports the results of a gage reliability and repeatability (GR&R) study to evaluate the measurement system used to measure the total length of an M5 hex insert part. It provides data from measurements made by three appraisers using a digital caliper. The analysis determines the percentage of variation due to the equipment, appraisers, and part itself. It finds that the total variation is 1.22% which is acceptable and that the measurement system is reliable.

    Copyright:

    © All Rights Reserved
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    of 1

    VENUS GR&R DATA SHEET GR&R DATA SHEET

    VARIABLE DATA RESULTS - TOTAL VARIATION VARIABLE DATA RESULTS - TOTAL VARIATION
    PART NUMBER / REVISION GAGE NAME APPRAISER A PART NUMBER GAGE NAME APPRAISER A
    2912943 A03 B Digital Caliper Mahendra 2912943 A03 Digital Caliper Mahendra
    PART NAME GAGE NUMBER APPRAISER B PART NAME GAGE NUMBER APPRAISER B
    M5 Hex Insert VDC02 Gopal M5 Hex Insert VDC02 Gopal
    CHARACTERISTIC SPECIFICATION GAGE TYPE APPRAISER C CHARACTERISTIC GAGE TYPE APPRAISER C
    Total Length 9.37 9.63 Sorting Machine Vijay Total Length Digital Caliper Vijay
    CHARACTERISTIC CLASSIFICATION TRIALS PARTS APPRAISERS DATE PERFORMED CHAR. CLASSIFICATION TRIALS PARTS APPRAISERS DATE PERFORMED
    3 10 3 3 10 3

    APPRAISER/ PART Measurement Unit Analysis % Total Variation (TV)


    TRIAL # 1 2 3 4 5 6 7 8 9 10 AVERAGE Repeatability - Equipment Variation (EV)
    1. A 1 9.48 9.51 9.49 9.51 9.48 9.51 9.49 9.52 9.48 9.52 9.499 EV = R x K1 Trials K1 % EV = 100 (EV/TV)
    2 2 9.48 9.51 9.49 9.51 9.48 9.51 9.49 9.52 9.48 9.51 9.498 = 0.001 x 0.5907 2 0.8865 = 100(0.001/0.012)
    3 3 9.48 9.51 9.49 9.51 9.48 9.52 9.49 9.52 9.48 9.52 9.500 = 0.000787599999999983 3 0.5907 = 6.42413557738289
    4 AVE 9.48 9.51 9.49 9.51 9.48 9.51 9.49 9.52 9.48 9.52 xa= 9.499 Reproducibility - Appraiser Variation (AV)
    5 R 0.00 0.00 0.00 0.00 0.00 0.01 0.00 0.00 0.00 0.01 ra= 0.002 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)
    6. B 1 9.48 9.51 9.49 9.51 9.48 9.51 9.49 9.51 9.48 9.52 9.498 = {(0.00 x 0.5236)^2 - (0.00 ^2/(10 x 3))}^1/2 = 100(0.000/0.012)
    7 2 9.48 9.51 9.49 9.51 9.48 9.51 9.49 9.52 9.48 9.52 9.499 = 0.000318072967169632 = 2.59439292102364
    8 3 9.48 9.51 9.49 9.51 9.48 9.51 9.49 9.52 9.48 9.52 9.499 Appraisers 2 3
    9 AVE 9.48 9.51 9.49 9.51 9.48 9.51 9.49 9.52 9.48 9.52 xb= 9.499 n = parts r = trials K2 0.7087 0.5236
    10 R 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.01 0.00 0.00 rb= 0.001 Repeatability & Reproducibility (GRR) % GRR = 100 (GRR/TV)
    11. C 1 9.48 9.51 9.49 9.51 9.48 9.51 9.49 9.52 9.49 9.52 9.500 GRR = {(EV2 + AV2)}1/2 Parts K3 = 100(0.001/0.012)
    12 2 9.48 9.51 9.49 9.51 9.48 9.51 9.49 9.52 9.48 9.52 9.499 = {(0.001^2 + 0.000^2)}^1/2 2 0.7087 = 6.92823155973111
    13 3 9.48 9.51 9.49 9.51 9.48 9.51 9.49 9.52 9.48 9.52 9.499 = 0.000849402244195333 3 0.5236 Gage system O.K
    14 AVE 9.48 9.51 9.49 9.51 9.48 9.51 9.49 9.52 9.48 9.52 xc= 9.499 Part Variation (PV) 4 0.4464
    15 R 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.01 0.00 rc= 0.001 PV = R P x K3 5 0.4032 % PV = 100 (PV/TV)
    16. PART X= 9.499 = 0.039 x 0.3145 6 0.3745 = 100(0.012/0.012)
    AVERAGE
    9.48 9.51 9.49 9.51 9.48 9.51 9.49 9.52 9.48 9.52 Rp= 0.039 = 0.0122305555555558 7 0.3534 = 99.7597093392656
    17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.001 Total Variation (TV) 8 0.3378
    18 xDIFF = (Max x - Min x) = xDIFF= 0.001 TV = {(GRR2 + PV2)}1/2 9 0.3247 ndc = 1.41(PV/GRR)
    19 * UCLR = R x D4 = APPRAISER A B C OUT OF CONTROL UCLR= 0.003 = {(0.001^2 + 0.012^2)}^1/2 10 0.3145 = 1.41(0.012/0.001)
    = 0.0122600152271513 = 20
    Gage discrimination acceptable

    NOTES:

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