FM/EG/00, REV. NO.

00
GR&R DATA SHEET GR&R DATA SHEET
VARIABLE DATA RESULTS - TOTAL VARIATION VARIABLE DATA RESULTS - TOTAL VARIATION

PART NUMBER / REVISION GAGE NAME APPRAISER A PART NUMBER GAGE NAME APPRAISER A
X12B50400-00 VERNIER Rahul X12B50400-00 VERNIER Rahul
PART NAME GAGE NUMBER APPRAISER B PART NAME GAGE NUMBER APPRAISER B
Cover(Z101-MT) DC-12 VIKAS Cover(Z101-MT) DC-12 VIKAS
CHARACTERISTIC SPECIFICATION GAGE TYPE APPRAISER C CHARACTERISTIC GAGE TYPE APPRAISER C
DIA 22.20 22.80 VARIABLE AMRIT DIIM VARIABLE AMRIT
CHARACTERISTIC CLASSIFICATION TRIALS PARTS APPRAISERS DATE PERFORMED CHAR. CLASSIFICATION TRIALS PARTS APPRAISERS DATE PERFORMED

DIA : - 22.5±0.3 3 10 3 09.03.2022 DIM 3 10 3 09.03.2022

APPRAISER/ PART Measurement Unit Analysis % Total Variation (TV)

TRIAL # 1 2 3 4 5 6 7 8 9 10 AVERAGE Repeatability - Equipment Variation (EV)
1. A 1 22.530 22.550 22.550 22.530 22.550 22.530 22.550 22.520 22.550 22.550 22.541 EV = R x K1 Trials K1 % EV = 100 (EV/TV)
2 2 22.530 22.550 22.550 22.530 22.550 22.530 22.550 22.520 22.550 22.550 22.541 = 0.000 x 0.5907 2 0.8865 = 100(0.000/0.007)

3 3 22.530 22.550 22.550 22.530 22.550 22.530 22.550 22.520 22.550 22.550 22.541 = 0 3 0.5907 = 0

4 AVE 22.53 22.55 22.55 22.53 22.55 22.53 22.55 22.52 22.55 22.55 xa= 22.541 Reproducibility - Appraiser Variation (AV)

5 R 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 ra = 0.000 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 22.550 22.550 22.550 22.530 22.550 22.530 22.550 22.530 22.520 22.550 22.541 = = 100(0.001/0.007)
{(0.00 x 0.5236)^2 - (0.00 ^2/(10 x 3))}^1/2

7 2 22.550 22.550 22.550 22.530 22.550 22.530 22.550 22.530 22.520 22.550 22.541 = 0.0005236000000025 = 7.1170416503783

8 3 22.550 22.550 22.550 22.530 22.550 22.530 22.550 22.530 22.520 22.550 22.541 2 3
Appraisers

9 AVE 22.55 22.55 22.55 22.53 22.55 22.53 22.55 22.53 22.52 22.55 xb= 22.541 n = parts r = trials K2 0.7087 0.5236

10 R 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 rb = 0.000 Repeatability & Reproducibility (GRR) % GRR = 100 (GRR/TV)

11. C 1 22.550 22.540 22.550 22.550 22.550 22.520 22.530 22.530 22.550 22.530 22.540 GRR = {(EV + AV )}
2 2 1/2
Parts K3 = 100(0.001/0.007)

12 2 22.550 22.540 22.550 22.550 22.550 22.520 22.530 22.530 22.550 22.530 22.540 = {(0.000^2 + 0.001^2)}^1/2 2 0.7087 = 7.12

13 3 22.550 22.540 22.550 22.550 22.550 22.520 22.530 22.530 22.550 22.530 22.540 = 0.0005236000000025 3 0.5236 Gage system O.K

14 AVE 22.55 22.54 22.55 22.55 22.55 22.52 22.53 22.53 22.55 22.53 xc = 22.540 Part Variation (PV) 4 0.4464

15 R 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 rc= 0.000 PV = RP x K 3 5 0.4032 % PV = 100 (PV/TV)
16. PART X= 22.541 = 0.023 x 0.3145 6 0.3745 = 100(0.007/0.007)
AVERAGE 22.54 22.55 22.55 22.54 22.55 22.53 22.54 22.53 22.54 22.54 Rp= 0.023 = 0.00733833333333336 7 0.3534 = 99.74641706922
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.000 Total Variation (TV) 8 0.3378
18 xDIFF = (Max x - Min x) = xDIFF= 0.001 TV = {(GRR2 + PV2)}1/2 9 0.3247 ndc = 1.41(PV/GRR)
19 * UCLR = R x D4 = UCLR= 0.000 =
= {(0.001^2 + 0.007^2)}^1/2
0.00735698940267785 10 0.3145 = 19
= 1.41(0.007/0.001)

* D4 =3.27 for 2 trials and 2.58 for 3 trials. UCLR represents the limit of individual R's. Circle those that are beyond this limit. Identify Gage discrimination acceptable
the cause and correct. Repeat these readings using the same appraiser and unit as originally used or discard values and re-average
and recalculate R and the limiting value from the remaining observations. For information on the theory and constants used in the form see MSA Reference Manual,
Fourth edition.
NOTES:
 FM/EG/00, REV. NO. 00
GR&R DATA SHEET GR&R DATA SHEET
VARIABLE DATA RESULTS - TOTAL VARIATION VARIABLE DATA RESULTS - TOTAL VARIATION

PART NUMBER / REVISION GAGE NAME APPRAISER A PART NUMBER GAGE NAME APPRAISER A
X12B50400-00 VERNIER Rahul X12B50400-00 VERNIER Rahul
PART NAME GAGE NUMBER APPRAISER B PART NAME GAGE NUMBER APPRAISER B
Cover(Z101-MT) DC-12 VIKAS Cover(Z101-MT) DC-12 VIKAS
CHARACTERISTIC SPECIFICATION GAGE TYPE APPRAISER C CHARACTERISTIC GAGE TYPE APPRAISER C
DIA 32.90 33.30 VARIABLE AMRIT DIAM VARIABLE AMRIT
CHARACTERISTIC CLASSIFICATION TRIALS PARTS APPRAISERS DATE PERFORMED CHAR. CLASSIFICATION TRIALS PARTS APPRAISERS DATE PERFORMED

DIA : - 33.1±0.2 3 10 3 08.03.2022 DIM 3 10 3 08.03.2022

APPRAISER/ PART Measurement Unit Analysis % Total Variation (TV)

TRIAL # 1 2 3 4 5 6 7 8 9 10 AVERAGE Repeatability - Equipment Variation (EV)
1. A 1 33.030 33.050 33.050 33.050 33.050 33.050 33.050 33.050 33.020 33.050 33.045 EV = R x K1 Trials K1 % EV = 100 (EV/TV)
2 2 33.030 33.050 33.040 33.050 33.050 33.050 33.050 33.050 33.020 33.050 33.044 = 0.001 x 0.5907 2 0.8865 = 100(0.000/0.005)

3 3 33.030 33.050 33.050 33.050 33.050 33.060 33.050 33.050 33.020 33.050 33.046 = 0.000393800000000062 3 0.5907 = 8.02355948596235

4 AVE 33.03 33.05 33.05 33.05 33.05 33.05 33.05 33.05 33.02 33.05 xa= 33.045 Reproducibility - Appraiser Variation (AV)

5 R 0.00 0.00 0.01 0.00 0.00 0.01 0.00 0.00 0.00 0.00 ra = 0.002 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/TV)

6. B 1 33.050 33.050 33.020 33.050 33.050 33.030 33.050 33.050 33.050 33.050 33.045 = = 100(0.000/0.005)
{(0.00 x 0.5236)^2 - (0.00 ^2/(10 x 3))}^1/2

7 2 33.050 33.050 33.020 33.050 33.050 33.030 33.050 33.050 33.050 33.050 33.045 = 0 = 0

8 3 33.050 33.050 33.020 33.050 33.050 33.030 33.050 33.050 33.050 33.050 33.045 2 3
Appraisers

9 AVE 33.05 33.05 33.02 33.05 33.05 33.03 33.05 33.05 33.05 33.05 xb= 33.045 n = parts r = trials K2 0.7087 0.5236

10 R 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 rb = 0.000 Repeatability & Reproducibility (GRR) % GRR = 100 (GRR/TV)

11. C 1 33.050 33.050 33.050 33.030 33.050 33.020 33.050 33.050 33.050 33.050 33.045 GRR = {(EV + AV )}
2 2 1/2
Parts K3 = 100(0.000/0.005)

12 2 33.050 33.050 33.050 33.030 33.050 33.020 33.050 33.050 33.050 33.050 33.045 = {(0.000^2 + 0.000^2)}^1/2 2 0.7087 = 8.02

13 3 33.050 33.050 33.050 33.030 33.050 33.020 33.050 33.050 33.050 33.050 33.045 = 0.000393800000000062 3 0.5236 Gage system O.K

14 AVE 33.05 33.05 33.05 33.03 33.05 33.02 33.05 33.05 33.05 33.05 xc = 33.045 Part Variation (PV) 4 0.4464

15 R 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 rc= 0.000 PV = RP x K 3 5 0.4032 % PV = 100 (PV/TV)
16. PART X= 33.045 = 0.016 x 0.3145 6 0.3745 = 100(0.005/0.005)
AVERAGE 33.04 33.05 33.04 33.04 33.05 33.03 33.05 33.05 33.04 33.05 Rp= 0.016 = 0.00489222222221852 7 0.3534 = 99.6775927336491
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.001 Total Variation (TV) 8 0.3378
18 xDIFF = (Max x - Min x) = xDIFF= 0.000 TV = {(GRR2 + PV2)}1/2 9 0.3247 ndc = 1.41(PV/GRR)
19 * UCLR = R x D4 = APPRAISER A OUT OF CONTROL UCLR= 0.002 =
= {(0.000^2 + 0.005^2)}^1/2
0.00490804611954378 10 0.3145 = 17
= 1.41(0.005/0.000)

* D4 =3.27 for 2 trials and 2.58 for 3 trials. UCLR represents the limit of individual R's. Circle those that are beyond this limit. Identify Gage discrimination acceptable
the cause and correct. Repeat these readings using the same appraiser and unit as originally used or discard values and re-average
and recalculate R and the limiting value from the remaining observations. For information on the theory and constants used in the form see MSA Reference Manual,
Fourth edition.
NOTES: