GAUGE REPEATABLITY & REPRODUCIBLITY WITH PART VARIATION

(10 PARTS, 3 APPRAISERS & 3 TRIALS)

WRITE ONLY IN YELLOW CELLS AS OTHER CELLS ARE LOCKED.

GAGE NO. : DVC-200-01 PART NO. & NAME : DFF-0231 (Cylinder Bar) MSA Variable Gauge R & R
GAGE NAME : Vernier Caliper CHARACTERSTIC : Length DATE 15.02.2018
GAGE L.COUNT : 0.01 SPECIFICATIONS: 62.00 - 62.05 PERFORMED BY : Akash Patil

OPERATOR : Amar Singh MEASUREMENT UNIT ANALYSIS % PROCESS VARIATION

TRIAL 1 2 3 4 5 6 7 8 9 10 AVERAGE REPEATABILITY-EQUIPMENT VARIATION(EV)
1 62.02 62.35 62.02 62.02 62.02 62.02 62.02 62.02 62.02 62.02 %EV= 100(EV/TV)
2 62.02 62.35 62.02 62.02 62.02 62.02 62.02 62.02 62.02 62.02 _ TRIAL: K1
3 62.02 62.35 62.02 62.02 62.02 62.02 62.02 62.02 62.02 62.02 EV = R*K1 = 0.001 3 0.5908 = 1.1090
Avg. 62.02000 62.35000 62.02000 62.02000 62.02000 62.02000 62.02000 62.02000 62.02000 62.02000 Xa= 62.05300
Range 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 Ra= 0.00000 REPRODUCIBILITY-APPRAISER VARIATION %AV= 100(AV/TV)

OPERATOR : Suraj Patil AV = [(Xdiff*K2)2-(EV2/nr)] OPERATOR : K2 = 17.6727

1 62.02 62.35 62.02 62.02 62.02 62.02 62.02 62.02 62.02 62.02 AV = 0.0188 3 0.5231 n=no. of parts
2 62.02 62.35 62.02 62.02 62.02 62.02 62.02 62.02 62.02 62.02 r=no. of trials
3 62.02 62.35 62.02 62.02 62.02 62.02 62.02 62.02 62.02 62.02
Avg. 62.02000 62.35000 62.02000 62.02000 62.02000 62.02000 62.02000 62.02000 62.02000 62.02000 Xb= 62.05300 REPEATABILITY & REPRODUCIBILITY %R&R = 100(R&R/TV)
Range 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 Rb= 0.00000
R&R = (EV2 + AV2) = 17.7075
OPERATOR : Anil Pujari R&R = 0.0189
1 62.02 62.35 62.38 62.02 62.02 62.02 62.02 62.02 62.02 62.02
2 62.02 62.38 62.38 62.02 62.02 62.02 62.02 62.02 62.02 62.02 PART VARIATION (PV) % PV= 100(PV/TV)
3 62.02 62.35 62.35 62.02 62.02 62.02 62.02 62.02 62.02 62.02 PV = Rp*K3 = 0.1049 = 98.4197
Avg. 62.02000 62.36000 62.37000 62.02000 62.02000 62.02000 62.02000 62.02000 62.02000 62.02000 Xc= 62.08900 PART K3
Range 0.00000 0.03000 0.03000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 0.00000 Rc= 0.00600 TOTAL VARIATION (TV) 10 0.3146
Part 62.02000 62.35333 62.13667 62.02000 62.02000 62.02000 62.02000 62.02000 62.02000 62.02000 Rp= 0.33333
Avg.Xp TV = (R&R2 + PV2)
TV = 0.1066
%EV = 1.11 ndc =ndc = 1.141 ( PV/ GRR )
R = (Ra+Rb+Rc)/NO OF OPRS. = 0.00200 = 7.8369037
X Diff =(Max X - Min X) = 0.03600 NO.OF A2 D3 D4 %AV = 17.67 ndc = Number of distinct categories
UCL R = (R *D4) = 0.00515 TRIALS (ndc = or greater than 5 )
LCL R = (R*D3) = 0.00000 2 1.880 0 3.267 %R&R = 17.71
X(D.BAR) = 62.0650UCL X BAR = 62.06704 3 1.020 0 2.575
LCL X BAR = 62.06296 %PV = 98.420
NOTE: GRAPH SCALE TO BE ADJUSTED MANUALLY & CHECK SOURCE DATA AS SHEET REF SHOULD BE CORRECT.
IMPROVEMENT DETAILS
APPRISER - A APPRISER - B APPRISER - C
1) WHEN REPEAT. IS BIGGER THEN REPRODU.
62.400 62.400 62.400 1.1. MAINTENANCE OF GAUGE IS REQD.
62.300 1.2 HIGH REGID MEAS INSTRUMENT REQD.
X-BAR 62.200 62.200 62.200 2) WHEN REPRO. IS BIGGER THEN REPEAT.
CHART 62.100 2.1. TRAINING TO OPEARTOR IS REQD.
62.000 62.000 62.000 2.2 ZERO ADJUSTMENT NOT PROPER
61.900 61.800
61.800 61.800
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 Gauge R & R : OK NOT OK

IMPROVEMENT REQUIRED
1.00000 0.00600 0.04000
0.80000 0.03000 Improvement Details :
0.60000 0.00400
0.02000
R- CHART 0.40000 Schecule Date :
0.00200 0.01000
0.20000
0.00000 0.00000 0.00000 STATUS AFTER IMPROVEMENT :
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
SIGN OF MGR:

AVG 62.0650 62.0650 62.0650 62.0650 62.0650 62.0650 62.0650 62.0650 62.0650 62.0650
UCL 62.0670 62.0670 62.0670 62.0670 62.0670 62.0670 62.0670 62.0670 62.0670 62.0670
LCL 62.0630 62.0630 62.0630 62.0630 62.0630 62.0630 62.0630 62.0630 62.0630 62.0630

AVG 0.0020 0.0020 0.0020 0.0020 0.0020 0.0020 0.0020 0.0020 0.0020 0.0020
UCL 0.0052 0.0052 0.0052 0.0052 0.0052 0.0052 0.0052 0.0052 0.0052 0.0052
LCL 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000