XBar & R chart

PROCESS… PART… GAUGE…

Process PUNCHING TPP 01 Description NAA382AW Description VERNIER CALIPER Me-VC-28
Work Cell MFG CELL Feature REFERNCE Resolution 0.01
Factory MALLIKS Upper spec 0.50 R&R 5.89%
Location Bangalore Target 194 U/M mm P/T
Contact 7259029876 Lower spec -0.50 Study month Sep-22
Reference Upright Calibration due 1/1/2023

Date 05.09.22 08.09.22 12.09.22 15.09.22 18.09.22 20.09.2022 23.09.2022 24.09.2022 30.09.2022
Time
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

X1 0.07 0.04 0.07 0.08 0.08 0.08 0.10 0.06 0.08

X2 0.09 0.09 0.05 0.10 0.10 0.09 0.07 0.06 0.05

X3 0.05 0.06 0.09 0.05 0.12 0.12 0.05 0.10 0.10

X4
X5
X6
Xbar 0.07 0.06 0.07 0.08 0.10 0.10 0.07 0.07 0.08
R 0.04 0.05 0.04 0.05 0.04 0.04 0.05 0.04 0.05

Enter "C" to display calculated limits

Sbgrp size: 3 C Enter "U" to display user-provided limits

Xbar Chart
0.2

0.15

0.1

0.05

-0.05

-0.1

-0.15

-0.2

R Chart
0.14

0.12

0.1

0.08

0.06

0.04

0.02

Control Chart Constants Calculated Limits User Provided

n d2 A2 D4 Control Limits
IXMR 1 1.128 2.660 3.267 Rbar = 0.0444444444444444 RCL 0.15
XbarR 2 1.128 1.880 3.267 UCLR = (Rbar)(D4) = 0.0444444444444444 x 2.574 = 0.1144 UCLR 0.2
3 1.693 1.023 2.574 Xdouble bar = 0.0777777777777778 XCL 0
4 2.059 0.729 2.282 UCLXbar = Xdbl bar + (A2)(Rbar) = 0.0777777777777778 + ( 1.023 x 0.0444444444444 ) = 0.123 UCLX 0.72
? !
I
Facility/Location: MALLIK
Capability (Cp, Cpk) Calculator Process: MFG
KPI / O: KPI
Key characteristic: Ref.
Month of study: 9/1/2022
Study manager: Muthuraj

Gauge used: VERNIER CALIPER

MEASUREMENT SYSTEM INFORMATION: Gauge resolution: 0.01 mm
GR&R results: 5.89%

Based on an examination of the associated control chart, does

the process appear to be in a state of statistical control (Y/N)? Y
Cp Cpk
Lower Engineering Process Average‡
Specification Limit: LSL = -0.50 * from control chart: Xbar = 0.052 *
Upper Engineering
Specification Limit: USL = 0.50 * Upper Available Tolerance:
UAT = USL - Xbar
UAT = 0.4482

Engineering Target:
(Used only if spec is two-sided)
T= 194.00 * Lower Available Tolerance:
LAT = Xbar - LSL
LAT = 0.5518
Upper Process
Specification type Type -- §
and skewness
Capability Index CpU = 5.75
Skew n/a CpU = 2 x UAT / NV

Engineering Lower Process

Tolerance: ET = -- § Capability Index CpL = 7.08
ET = USL - LSL CpL = 2 x LAT / NV

Average Range† Process Capability Index:

from control chart:
Rbar = 0.044 * Cpk = min(CpU, CpL)
Cpk = 5.75
Number of measurements Modified Capability Index:
in each sample for which
a range was calculated:
n= 3 * Cpk' = min(Cp, Cpk) Cpk' = -- «

Standard deviation:
(Required if data are not time-ordered,
or if process is not in statistial control.)
s= * Enter "P" for Performance
Indices (Pp& Ppk)
Performance indices require
a standard deviation (s) entry.

Appropriate d2 for
the sample of size n: d2 = 1.693 NOTES:
† Use MRbar if IX-MR control chart was used.
Natural Variation of the process ‡ Use Xdouble bar if Xbar & R control chart was used.
NV = 6 x Rbar / d2
NV = 0.156 * User supplied data.
« Applies only when target is not centered in spec.
Potential § Target is not bracketed by LSL and USL. Be sure LSL < T <
Process Capability Cp = -- USL.
Cp = ET / NV

Table of d2 values:
n d2 Engineering Tolerance (ET) & Process Variation (NT) n
2 1.128
3 1.693
Proc. Var,
4 2.059 NV
5 2.326
6 2.534 Spec, ET Tgt
2.534
7 2.704
8 2.847 2.847
2.847
9 2.970 -50 0 50 100 150 200 250
10 3.078 3.078
3.078
3.078
3.078
3.078