Gage Repeatability and Reproducibility Data Collection Sheet

Part No. & Name: Inermediate shaft Z24, 68762 Gage Name: Micrometer
Characteristics: Outside Diameter Gage Number:
Specifications: Gage Type:

Upper Spec 7.47 # of Trials = 3 K1= 0.5908 Xbar diff =

Lower Spec 7.27 # of appraisers = 3 K2= 0.5231 Rbarbar =
Total Tol 0.2 # of parts = 10 K3= 0.3146

Part
Appraiser/Trial #
1 2 3 4 5 6 7 8
Preet Pal 1 99.25 99.26 99.26 99.25 99.25 99.25 99.27 99.27
2 99.25 99.26 99.25 99.25 99.25 99.25 99.27 99.27
3 99.25 99.26 99.25 99.25 99.25 99.25 99.26 99.27
Average 99.25 99.26 99.25 99.25 99.25 99.25 99.27 99.27
Range 0 0 0.01 0 0 0 0.01 0
Sachin 1 99.26 99.27 99.26 99.27 99.26 99.26 99.27 99.28
2 99.26 99.26 99.26 99.26 99.26 99.26 99.27 99.28
3 99.25 99.26 99.26 99.26 99.26 99.26 99.27 99.27
Average 99.256667 99.263333 99.26 99.263333 99.26 99.26 99.27 99.276667
Range 0.01 0.01 0 0.01 0 0 0 0.01
Dheraj D 1 99.25 99.26 99.25 99.25 99.26 99.25 99.26 99.27
2 99.25 99.27 99.25 99.25 99.26 99.25 99.26 99.27
3 99.25 99.26 99.26 99.25 99.25 99.25 99.26 99.27
Average 99.25 99.263333 99.253333 99.25 99.256667 99.25 99.26 99.27
Range 0 0.01 0.01 0 0.01 0 0 0

Part Average 99.252222 99.262222 99.255556 99.254444 99.255556 99.253333 99.265556 99.272222

[(Rbar a = 0.00419999999999989 + Rbar b = 0.0028999999999999 + Rbar c = 0.00270000000000001) / # of appraisers = 3] = R

(Max Xbar = 7.4467) - Min Xbar = 7.44206666666667) = Xbar diff
(Rbarbar = 0.0032666666666666) x (D4 = 2.58) = UCL R
Gage Repeatability and Reproducibility Report - % VARIATION
Part No. & Name: XYZ Gage Name: Shaft Gage
Characteristics: Outside Diameter Gage Number: 1234
Specifications: Gage Type: Indicator

Upper Spec 7.47 # of Trials = 3 K1 = 0.5908 Xbar diff =

Lower Spec 7.27 # of appraisers = 3 K2 = 0.5231 Rbarbar =
Total Tol 0.2 # of parts = 10 K3 = 0.3146

Measurement Unit Analysis % Total Var

Repeatability - Equipment Variation (EV) Percent Equipment Variation
EV = (Rbarbar) x (K1) %EV =
= (0.0032666666666666) x (0.5908) Trials K1 =
 = 0.0019299 2 0.8862 =
3 0.5908
Reproducibility - Appraiser Variation (AV) Percent Appraiser Variation
AV = SQRT{(Xbar diff x K 2)^2 - (EV/[(# parts) x (# trials)])} %AV =
= SQRT(0 - 0) =
= 0.0024 Appraisers 2 3 =
K2 0.7071 0.5231
Repeatability & Reproducibility (GRR) Percent Gage Repeatability & Reprod
GRR = SQRT[ (EV^2) + (AV^2) ] %GRR =
= SQRT [ 0 + 0 ] 5.76E-06 3.725E-06 9.485E-06 0.0030797 =
= 0.0031 =

Part Variation (PV) Parts K3 Percent Part Variation

PV = Rp x K 3 2 0.7071 %PV =
= 0.0193 3 0.5231 =
4 0.4467 =
Total Variation (TV) 5 0.403
TV = SQRT[ (GRR^2) + (PV^2) ] 6 0.3742 Number of Distinct Categories that ca
= SQRT [0 + 0.0004 ] 7 0.3534 ndc =
= 0.0195 8 0.3375 =
9 0.3249 =
10 0.3146
Collection Sheet
Date: 20.10.22
Performed by:

0.0046333 D4= 2.58

0.0032667 R p = 0.0613333

Average
9 10
99.26 99.25 99.257
99.27 99.25 99.257
99.27 99.25 99.256
99.27 99.25 Xbar a = 99.256667
0.01 0 Rbar a = 0.003
99.27 99.25 7.4451
99.27 99.25 7.4446
99.27 99.26 7.4452
99.27 99.253333 Xbar b = 99.263333
0 0.01 Rbar b = 0.005
99.27 99.25 7.4429
99.28 99.25 7.4416
99.26 99.25 7.4417
99.27 99.25 Xbar c = 99.257333
0.02 0 Rbar c = 0.005
Xbarbar = 99.259111
99.268889 99.251111
Rp = 0.0211111
1) / # of appraisers = 3] = Rbarbar Rbarbar = 0.0032667
Xbar diff = -0.000667
UCL R = 0.008428
rt - % VARIATION
Date: 1/1/1980
Performed by: BOB

0.0046333 D4 = 2.58
0.0032667 Rp = 0.0613333

% Total Variation
uipment Variation
100 [ EV / TV ]
100 [0.0019 / 0.0195 ]
 9.744 %

praiser Variation
100 [ AV / TV ]
100 [0.0024 / 0.0195 ]
12.308 %

ge Repeatability & Reproducibility Variation

100 [ GRR / TV ]
100 [0.0031 / 0.0195 ]
15.897 %

100 [ PV / TV ]
100 [0.0193 / 0.0195 ]
98.974 %

Distinct Categories that can be Distinguished

1.41( PV / GRR )
1.41 (0.0193 / 0.0031 )
8.778 or approximately: 8
 Gage Repeatability and Reproducibility Data Collection Sheet
Part No. & Name: Inermediate shaft Z24, 68762 Gage Name: Micrometer
Characteristics: Outside Diameter Gage Number:
Specifications: Gage Type:

Upper Spec 55.5 # of Trials = 3 K1= 0.5908 Xbar diff =

Lower Spec 55.45 # of appraisers = 3 K2= 0.5231 Rbarbar =
Total Tol 0.05 # of parts = 10 K3= 0.3146

Part
Appraiser/Trial #
1 2 3 4 5 6 7 8
Ramesh 1 55.478 55.49 55.495 55.496 55.492 55.486 55.496 55.492
2 55.476 55.487 55.495 55.494 55.491 55.486 55.496 55.489
3 55.475 55.487 55.494 55.494 55.491 55.484 55.496 55.489
Average 55.476333 55.488 55.494667 55.494667 55.491333 55.485333 55.496 55.49
Range 0.003 0.003 0.001 0.002 0.001 0.002 0 0.003
ASHOK 1 55.471 55.482 55.487 55.483 55.482 55.479 55.489 55.486
2 55.472 55.481 55.484 55.482 55.482 55.478 55.485 55.485
3 55.471 55.481 55.484 55.482 55.484 55.48 55.488 55.481
Average 55.471333 55.481333 55.485 55.482333 55.482667 55.479 55.487333 55.484
Range 0.001 0.001 0.003 0.001 0.002 0.002 0.004 0.005
Narinder 1 55.486 55.489 55.488 55.489 55.482 55.484 55.489 55.485
2 55.484 55.487 55.488 55.488 55.482 55.482 55.489 55.489
3 55.486 55.488 55.487 55.487 55.484 55.483 55.487 55.484
Average 55.485333 55.488 55.487667 55.488 55.482667 55.483 55.488333 55.486
Range 0.002 0.002 0.001 0.002 0.002 0.002 0.002 0.005

Part Average 55.477667 55.485778 55.489111 55.488333 55.5578 55.482444 55.490556 55.486667

[(Rbar a = 0.00419999999999989 + Rbar b = 0.0028999999999999 + Rbar c = 0.00270000000000001) / # of appraisers = 3] = R

(Max Xbar = 7.4467) - Min Xbar = 7.44206666666667) = Xbar diff
(Rbarbar = 0.0032666666666666) x (D4 = 2.58) = UCL R
Gage Repeatability and Reproducibility Report - % VARIATION
Part No. & Name: XYZ Gage Name: Shaft Gage
Characteristics: Outside Diameter Gage Number: 1234
Specifications: Gage Type: Indicator

Upper Spec 7.47 # of Trials = 3 K1 = 0.5908 Xbar diff =

Lower Spec 7.27 # of appraisers = 3 K2 = 0.5231 Rbarbar =
Total Tol 0.2 # of parts = 10 K3 = 0.3146

Measurement Unit Analysis % Total Var

Repeatability - Equipment Variation (EV) Percent Equipment Variation
EV = (Rbarbar) x (K1) %EV =
= 0.0026*0.5908 Trials K1 =
 = 0.0015361 2 0.8862 =
3 0.5908
Reproducibility - Appraiser Variation (AV) Percent Appraiser Variation
AV = SQRT{(Xbar diff x K 2)^2 - (EV/[(# parts) x (# trials)])} %AV =
= SQRT(0 - 0) =
= 0.0042278 Appraisers 2 3 =
K2 0.7071 0.5231
Repeatability & Reproducibility (GRR) Percent Gage Repeatability & Reprod
GRR = SQRT[ (EV^2) + (AV^2) ] %GRR =
= SQRT [ 0 + 0 ] 1.787E-05 2.36E-06 2.023E-05 0.0044982 =
= 0.0044982 =

Part Variation (PV) Parts K3 Percent Part Variation

PV = Rp x K 3 2 0.7071 %PV =
= 0.0252099 3 0.5231 =
4 0.4467 =
Total Variation (TV) 5 0.403
TV = SQRT[ (GRR^2) + (PV^2) ] 6 0.3742 Number of Distinct Categories that ca
= SQRT [0 + 0.0004 ] 7 0.3534 ndc =
= 0.0256081 8 0.3375 =
9 0.3249 =
10 0.3146
Collection Sheet
Date: 20.10.22
Performed by:

0.0046333 D4= 2.58

0.0032667 R p = 0.0613333

Average
9 10
55.497 55.496 55.4918
55.496 55.492 55.4902
55.497 55.492 55.4899
55.496667 55.493333 Xbar a = 55.490633
0.001 0.004 Rbar a = 0.002
55.488 55.491 55.4838
55.485 55.482 55.4816
55.488 55.483 55.4822
55.487 55.485333 Xbar b = 55.482533
0.003 0.009 Rbar b = 0.0031
55.489 55.483 55.4864
55.487 55.483 55.4859
55.485 55.488 55.4859
55.487 55.484667 Xbar c = 55.486067
0.004 0.005 Rbar c = 0.0027
Xbarbar = 55.493636
55.490222 55.487778
Rp = 0.0801333
1) / # of appraisers = 3] = Rbarbar Rbarbar = 0.0026
Xbar diff = 0.0081
UCL R = 0.008428
rt - % VARIATION
Date: 1/1/1980
Performed by: BOB

0.0046333 D4 = 2.58
0.0026 Rp = 0.0613333

% Total Variation
uipment Variation
100 [ EV / TV ]
100 [0.0019 / 0.0195 ]
 6% %

praiser Variation
100 [ AV / TV ] 0.00423711 2.359542E-06
100 [0.0024 / 0.0195 ] 1.7953101152E-05 2.359542E-07
17% % 7.865139E-08
1.787444976E-05
ge Repeatability & Reproducibility Variation 0.00422781855806
100 [ GRR / TV ]
100 [0.0031 / 0.0195 ] 2.3595417664E-06
18% % 1.787444976E-05
2.0233991526E-05
0.00449822092902
100 [ PV / TV ]
100 [0.0193 / 0.0195 ]
98.974 %

Distinct Categories that can be Distinguished 2.0233991526E-05

1.41( PV / GRR ) 0.00063554141094
1.41 (0.0193 / 0.0031 ) 0.00065577540246
7.902 or approximately: 1 0.02560811204409
 Gage Repeatability and Reproducibility Data Collection Sheet
Part No. & Name: Inermediate shaft Z24, 68762 Gage Name: Micrometer
Characteristics: Outside Diameter Gage Number:
Specifications: Gage Type:

Upper Spec 55.45 # of Trials = 3 K1= 0.5908 Xbar diff =

Lower Spec 55.5 # of appraisers = 3 K2= 0.5231 Rbarbar =
Total Tol 0.2 # of parts = 10 K3= 0.3146

Part
Appraiser/Trial #
1 2 3 4 5 6 7 8
Ramesh 1 99.25 99.26 99.26 99.25 99.25 99.25 99.27 99.27
2 99.25 99.26 99.25 99.25 99.25 99.25 99.27 99.27
3 99.25 99.26 99.25 99.25 99.25 99.25 99.26 99.27
Average 99.25 99.26 99.253333 99.25 99.25 99.25 99.266667 99.27
Range 0 0 0.01 0 0 0 0.01 0
ASHOK 1 99.26 99.27 99.26 99.27 99.26 99.26 99.27 99.28
2 99.26 99.26 99.26 99.26 99.26 99.26 99.27 99.28
3 99.25 99.26 99.26 99.26 99.26 99.26 99.27 99.27
Average 99.256667 99.263333 99.26 99.263333 99.26 99.26 99.27 99.276667
Range 0.01 0.01 0 0.01 0 0 0 0.01
Narinder 1 99.25 99.26 99.25 99.25 99.26 99.25 99.26 99.27
2 99.25 99.27 99.25 99.25 99.26 99.25 99.26 99.27
3 99.25 99.26 99.26 99.25 99.25 99.25 99.26 99.27
Average 99.25 99.263333 99.253333 99.25 99.256667 99.25 99.26 99.27
Range 0 0.01 0.01 0 0.01 0 0 0

Part Average 99.252222 99.262222 99.255556 99.254444 99.255556 99.253333 99.265556 99.272222

[(Rbar a = 0.00419999999999989 + Rbar b = 0.0028999999999999 + Rbar c = 0.00270000000000001) / # of appraisers = 3] = R

(Max Xbar = 7.4467) - Min Xbar = 7.44206666666667) = Xbar diff
(Rbarbar = 0.0032666666666666) x (D4 = 2.58) = UCL R
Gage Repeatability and Reproducibility Report - % VARIATION
Part No. & Name: XYZ Gage Name: Shaft Gage
Characteristics: Outside Diameter Gage Number: 1234
Specifications: Gage Type: Indicator

Upper Spec 7.47 # of Trials = 3 K1 = 0.5908 Xbar diff =

Lower Spec 7.27 # of appraisers = 3 K2 = 0.5231 Rbarbar =
Total Tol 0.2 # of parts = 10 K3 = 0.3146

Measurement Unit Analysis % Total Var

Repeatability - Equipment Variation (EV) Percent Equipment Variation
EV = (Rbarbar) x (K1) %EV =
= (0.0032666666666666) x (0.5908) Trials K1 =
 = 0.0025601 2 0.8862 =
3 0.5908
Reproducibility - Appraiser Variation (AV) Percent Appraiser Variation
AV = SQRT{(Xbar diff x K 2)^2 - (EV/[(# parts) x (# trials)])} %AV =
= SQRT(0 - 0) =
= 0.0034559 Appraisers 2 3 =
K2 0.7071 0.5231
Repeatability & Reproducibility (GRR) Percent Gage Repeatability & Reprod
GRR = SQRT[ (EV^2) + (AV^2) ] %GRR =
= SQRT [ 0 + 0 ] 1.194E-05 6.554E-06 1.85E-05 0.0043008 =
= 0.0043008 =

Part Variation (PV) Parts K3 Percent Part Variation

PV = Rp x K 3 2 0.7071 %PV =
= 0.0066416 3 0.5231 =
4 0.4467 =
Total Variation (TV) 5 0.403
TV = SQRT[ (GRR^2) + (PV^2) ] 6 0.3742 Number of Distinct Categories that ca
= SQRT [0 + 0.0004 ] 7 0.3534 ndc =
= 0.0079125 8 0.3375 =
9 0.3249 =
10 0.3146
Collection Sheet
Date: 20.10.22
Performed by:

0.0046333 D4= 2.58

0.0032667 R p = 0.0613333

Average
9 10
99.26 99.25 99.257
99.27 99.25 99.257
99.27 99.25 99.256
99.266667 99.25 Xbar a = 99.256667
0.01 0 Rbar a = 0.003
99.27 99.25 7.4451
99.27 99.25 7.4446
99.27 99.26 7.4452
99.27 99.253333 Xbar b = 99.263333
0 0.01 Rbar b = 0.005
99.27 99.25 7.4429
99.28 99.25 7.4416
99.26 99.25 7.4417
99.27 99.25 Xbar c = 99.257333
0.02 0 Rbar c = 0.005
Xbarbar = 99.259111
99.268889 99.251111
Rp = 0.0211111
1) / # of appraisers = 3] = Rbarbar Rbarbar = 0.0043333
Xbar diff = -0.006667
UCL R = 0.008428
rt - % VARIATION
Date: 1/1/1980
Performed by: BOB

0.0046333 D4 = 2.58
0.0032667 Rp = 0.0613333

% Total Variation
uipment Variation
100 [ EV / TV ]
100 [0.0019 / 0.0195 ]
 32% %

praiser Variation
100 [ AV / TV ] -0.0034873333333 6.554283E-06
100 [0.0024 / 0.0195 ] 1.2161493778E-05 6.554283E-07
44% % 1.4790193091E-10 2.184761E-07
1.1943017688E-05
ge Repeatability & Reproducibility Variation 0.00345586713985
100 [ GRR / TV ]
100 [0.0031 / 0.0195 ] 6.5542826844E-06
54% % 1.1943017688E-05
1.8497300373E-05
0.00430084879677
100 [ PV / TV ]
100 [0.0193 / 0.0195 ]
98.974 %

Distinct Categories that can be Distinguished 1.8497300373E-05

1.41( PV / GRR ) 4.4110260198E-05
1.41 (0.0193 / 0.0031 ) 6.260756057E-05
2.177 or approximately: 8 0.00791249395388