Gage Repeatability and Reproducibility Data Collection Sheet

Part No. & Name: 123456, Shaft Gage Name: Shaft Gage Date: 1/1/20
Characteristics: Outside Diameter Gage Number: 1234 Performed by: BOB
Specifications: 25 plus or minus 5 Gage Type: Indicator

Upper Spec 30 # of Trials = 3 K 1 = 0.5908 Xbar diff = 1.050002 D4= 2.58

Lower Spec 20 # of appraisers = 3 K 2 = 0.5231 Rbarbar = 1.409506 R p = 6.944763
Total Tol 10 # of parts = 10 K 3 = 0.3146
Part Average
Appraiser/Trial #
1 2 3 4 5 6 7 8 9 10
A 1 25.28528 27.22061 24.99342 29.16911 22.63855 25.6739 28.12872 22.68787 27.53857 27.68782
2 24.31495 26.37725 26.3198 29.74385 22.39796 24.58783 29.29632 22.98798 25.17354 27.41722
3 23.97024 27.50793 25.25713 29.5507 23.05307 26.38582 28.85852 22.90914 25.0981 26.36275
B 1 24.27946 26.48592 24.31123 29.4141 22.47857 24.97388 28.55522 22.96266 26.16176 26.95807
2 24.65389 26.15787 25.14677 29.73045 23.55268 25.13682 27.52637 21.17951 25.66206 26.63757
3 24.68164 25.76139 24.29668 29.77138 23.47555 25.58957 28.97177 21.33152 26.56964 26.7966
C 1 25.55924 26.48999 25.2298 31.75898 25.05512 28.24447 30.12612 23.51331 27.14053 28.03287
2 24.50371 27.09395 25.18376 29.35019 22.72413 27.10264 27.50515 22.8021 25.37897 26.91818
3 27.73767 25.65715 24.15545 28.43752 25.85228 28.75924 29.99969 24.04934 27.25467 29.09439

Measurement Unit Analysis % of Variation

Repeatability- Equipment Variation (EV) Percent Equipment Variation
EV= (Rbarbar) x (K1) % EV = 100 x (EV/TV)
EV= % EV =

Reproducibility- Appraiser Variation (AV) Percent Appraiser Variation

AV = SQRT{(Xbar diff x K 2)^2 - (EV/[(# parts) x (# trials)])} % AV= 100 x(AV/TV)
AV= % AV=

Reproducibility and Reproducibility (GRR) Percent Gage Repeatability & Reproducibility Variation
GRR = SQRT[ (EV^2) + (AV^2) ] % GRR = 100 x (GRR/TV)
GRR = % GRR =
Part Variation (PV) Percent Part Variation
PV = Rp x K3 % PV = 100 x (PV/TV)
PV = % PV =

Total Variation (TV) Number of Distinct Categories that can be distinguished

TV = SQRT[ (GRR^2) + (PV^2) ] ndc= 1.41 x (PV/GRR)
TV = 3
 Gage Repeatability and Reproducibility Data Collection Sheet
Part No. & Name: 123456, Shaft Gage Name: Shaft Gage
Characteristics: Outside Diameter Gage Number: 1234
Specifications: 25 plus or minus 5 Gage Type: Indicator

Upper Spec 30 # of Trials = 3 K 1 = 0.5908 Xbar diff =

Lower Spec 20 # of appraisers = 3 K 2 = 0.5231 Rbarbar =
Total Tol 10 # of parts = 10 K 3 = 0.3146
Part
Appraiser/Trial #
1 2 3 4 5 6 7 8
A 1 25.28528 27.22061 24.99342 29.16911 22.63855 25.6739 28.12872 22.68787
2 24.31495 26.37725 26.3198 29.74385 22.39796 24.58783 29.29632 22.98798
3 23.97024 27.50793 25.25713 29.5507 23.05307 26.38582 28.85852 22.90914
average 24.52349 27.03526 25.52345 29.48789 22.69653 25.54918 28.76119 22.86166
range 1.315036 1.130683 1.326382 0.574741 0.655101 1.797982 1.167606 0.300113
B 1 24.27946 26.48592 24.31123 29.4141 22.47857 24.97388 28.55522 22.96266
2 24.65389 26.15787 25.14677 29.73045 23.55268 25.13682 27.52637 21.17951
3 24.68164 25.76139 24.29668 29.77138 23.47555 25.58957 28.97177 21.33152
average 24.53833 26.13506 24.58489 29.63864 23.16893 25.23342 28.35112 21.82456
range 0.402186 0.724534 0.850087 0.357278 1.074113 0.615693 1.445399 1.783147
C 1 25.55924 26.48999 25.2298 31.75898 25.05512 28.24447 30.12612 23.51331
2 24.50371 27.09395 25.18376 29.35019 22.72413 27.10264 27.50515 22.8021
3 27.73767 25.65715 24.15545 28.43752 25.85228 28.75924 29.99969 24.04934
average 25.93354 26.4137 24.85634 29.8489 24.54385 28.03545 29.21032 23.45491
range 3.233964 1.436805 1.074358 3.321463 3.128147 1.656603 2.620968 1.247241

R bar part 24.99845 26.52801 24.98823 29.65848 23.46977 26.27268 28.77421 22.71371

Repeatability- Equipment Variation (EV) Percent Equipment Variation

EV= (Rbarbar) x (K1) % EV =
EV= 0.832736 % EV =

Reproducibility- Appraiser Variation (AV) Percent Appraiser Variation

AV = SQRT{(Xbar range x K 2)^2 - (EV/[(# parts) x (# trials)])} % AV=
AV= 0.523378 % AV=

Reproducibility and Reproducibility (GRR) Percent Gage Repeatability & Reprodu

GRR = SQRT[ (EV^2) + (AV^2) ] % GRR =
GRR = 0.983552 % GRR =

Part Variation (PV) Percent Part Variation

PV = Rp x K3 % PV =
 PV = 2.184823 % PV =

Total Variation (TV) Number of Distinct Categories that can

TV = SQRT[ (GRR^2) + (PV^2) ] ndc=
TV = 2.396002
ta Collection Sheet
Date: 1/1/20
Performed by: BOB

1.050002 D4= 2.58

1.409506 R p = 6.94476344409

Average
9 10
27.53857 27.68782
25.17354 27.41722
25.0981 26.36275
25.93674 27.15593 X bar a 25.95313
2.440469 1.325074 R bar a 1.203319
26.16176 26.95807
25.66206 26.63757
26.56964 26.7966
26.13115 26.79741 X bar b 25.64035
0.907583 0.320504 R bar b 0.848052
27.14053 28.03287
25.37897 26.91818
27.25467 29.09439
26.59139 28.01515 X bar c 26.69035
1.875707 2.176211 R bar c 2.177147

26.21976 27.32283 X bar bar 26.09461

Rp 6.944763
R bar bar 1.409506
X bar range 1.050002
UCL range 3.636525
quipment Variation *less than 10% readily acceptable Repeatability
100 x (EV/TV) *0-10 % conditional acceptance
34.76 *more than 30% reject

ppraiser Variation reproducibilty

100 x(AV/TV)
21.84

age Repeatability & Reproducibility Variation

100 x (GRR/TV)
41.050 total gauge r and r

art Variation
100 x (PV/TV)
 91.19

of Distinct Categories that can be distinguished

1.41 x (PV/GRR)
3.132118 3 mor than 5 is good
Part Operator Response
1 1 25.285279
1 1 24.314949
1 1 23.970243
1 2 24.279457
1 2 24.653891
1 2 24.681643
1 3 25.559241
1 3 24.50371
1 3 27.737674
2 1 27.220605
2 1 26.377251
2 1 27.507935
2 2 26.48592
2 2 26.157869
2 2 25.761386
2 3 26.489993
2 3 27.093951
2 3 25.657146
3 1 24.99342
3 1 26.319802
3 1 25.257131
3 2 24.311235
3 2 25.146765
3 2 24.296678
3 3 25.229804
3 3 25.183762
3 3 24.155447
4 1 29.169107
4 1 29.743848
4 1 29.550704
4 2 29.414101
4 2 29.73045
4 2 29.77138
4 3 31.758982
4 3 29.350192
4 3 28.437518
5 1 22.638548
5 1 22.397965
5 1 23.053066
5 2 22.478566
5 2 23.552679
5 2 23.475547
5 3 25.055124
5 3 22.724135
 5 3 25.852281
6 1 25.673899
6 1 24.587834
6 1 26.385816
6 2 24.973877
6 2 25.136819
6 2 25.58957
6 3 28.244468
6 3 27.102638
6 3 28.759241
7 1 28.128719
7 1 29.296325
7 1 28.85852
7 2 28.555221
7 2 27.526369
7 2 28.971768
7 3 30.126123
7 3 27.505154
7 3 29.999695
8 1 22.687867
8 1 22.98798
8 1 22.909142
8 2 22.962656
8 2 21.179509
8 2 21.331521
8 3 23.513306
8 3 22.802095
8 3 24.049336
9 1 27.538567
9 1 25.17354
9 1 25.098098
9 2 26.161758
9 2 25.662059
9 2 26.569642
9 3 27.14053
9 3 25.378966
9 3 27.254673
10 1 27.687824
10 1 27.417215
10 1 26.36275
10 2 26.958071
10 2 26.637567
10 2 26.796601
10 3 28.03287
10 3 26.918182
10 3 29.094394
Part Operator Response
1 1 25.28528
1 1 24.31495
1 1 23.97024
1 2 24.27946
1 2 24.65389
1 2 24.68164
1 3 25.55924
1 3 24.50371
1 3 27.73767
2 1 27.22061
2 1 26.37725
2 1 27.50793
2 2 26.48592
2 2 26.15787
2 2 25.76139
2 3 26.48999
2 3 27.09395
2 3 25.65715
3 1 24.99342
3 1 26.3198
3 1 25.25713
3 2 24.31123
3 2 25.14677
3 2 24.29668
3 3 25.2298
3 3 25.18376
3 3 24.15545
4 1 29.16911
4 1 29.74385
4 1 29.5507
4 2 29.4141
4 2 29.73045
4 2 29.77138
4 3 31.75898
4 3 29.35019
4 3 28.43752
5 1 22.63855
5 1 22.39796
5 1 23.05307
5 2 22.47857
5 2 23.55268
5 2 23.47555
5 3 25.05512
5 3 22.72413
5 3 25.85228
6 1 25.6739
6 1 24.58783
6 1 26.38582
6 2 24.97388
6 2 25.13682
6 2 25.58957
6 3 28.24447
6 3 27.10264
6 3 28.75924
7 1 28.12872
7 1 29.29632
7 1 28.85852
7 2 28.55522
7 2 27.52637
7 2 28.97177
7 3 30.12612
7 3 27.50515
7 3 29.99969
8 1 22.68787
8 1 22.98798
8 1 22.90914
8 2 22.96266
8 2 21.17951
8 2 21.33152
8 3 23.51331
8 3 22.8021
8 3 24.04934
9 1 27.53857
9 1 25.17354
9 1 25.0981
9 2 26.16176
9 2 25.66206
9 2 26.56964
9 3 27.14053
9 3 25.37897
9 3 27.25467
10 1 27.68782
10 1 27.41722
10 1 26.36275
10 2 26.95807
10 2 26.63757
10 2 26.7966
10 3 28.03287
10 3 26.91818
10 3 29.09439