Damage Defects Counts Man Machine Material Method Measure

Scratch Missing Screws 274 Shifts Sockets Alloys Angle Micrometers

Scratch Missing Clips 59 Supervisors Bits Lubricants Engager Microscopes
Bend Defective Housi 19 Training Lathes Suppliers Brake Inspectors
Chip Leaky Gasket 43 Operators Speed
Dent Scrap 4
Scratch Unconnected Wir 8
Chip Missing Studs 6
Scratch Incomplete Part 10
Enviro Faults Shift Weight Rejects Sampled Blemish Flaws Period
Moisture% -0.22435 1 905 20 98 2 Scratch Day
Condensation 0.29532 1 930 18 104 4 Scratch Day
0.35517 1 865 14 97 1 Peel Day
-0.2506 1 895 16 99 1 Peel Day
0.0466 1 905 13 97 4 Smudge Day
-0.01963 2 885 29 102 5 Scratch Day
0.12111 2 890 21 104 2 Other Day
-0.72188 2 930 14 101 1 Other Evening
-0.77907 3 915 6 55 2 Peel Evening
0.08592 3 910 6 48 4 Peel Evening
0.85706 3 920 7 50 4 Peel Evening
0.76707 3 915 7 53 3 Peel Evening
-1.74551 3 925 9 56 5 Scratch Evening
1.03661 1 860 5 49 2 Scratch Evening
1.55849 1 905 8 56 1 Peel Night
0.80987 1 925 9 53 1 Scratch Night
1.16753 1 925 9 52 2 Smudge Night
1.69012 1 905 10 51 3 Scratch Night
0.08032 2 915 9 52 2 Peel Night
0.71976 2 930 10 47 4 Peel Night
1.44533 2 890 3 Peel Night
-0.41543 2 940 2 Peel Night
0.08678 2 860 4 Other Night
0.26149 3 875 3 Other Night
-0.18864 3 985 2 Scratch Night
-1.32287 3 970 3 Scratch Night
0.56909 3 940 5 Peel Night
-0.14831 1 975 1 Scratch Night
-0.3283 1 1000 4 Smudge Night
-0.27419 1 1035 3 Scratch Night
1.63038 1 1020 4 Other Night
-1.33516 1 985 2 Scratch Night
0.80181 2 960 3 Scratch Night
-0.88466 2 945 6 Peel Weekend
-0.14942 2 965 4 Peel Weekend
-0.27939 2 940 0 Peel Weekend
0.52527 2 900 1 Smudge Weekend
1.54787 3 920 2 Smudge Weekend
1.31244 3 980 3 Smudge Weekend
-0.75945 3 950 1 Other Weekend
-1.39889 3 955
-1.14574 3 970
1.05937 1 970
0.46393 1 1035
-0.24632 1 1040
0.93748 1
-0.43042 2
-1.06083 2
-0.00211 2
-1.53484 2
0.72983 2
-0.14778 3
0.43946 3
-0.70796 3
-0.48124 3
-0.24787 3
0.30332 1
0.49884 1
-0.90204 1
-1.39883 1
1.13358 1
-0.69206 2
0.58544 2
1.19559 2
1.09305 2
0.22087 3
-0.51766 3
0.60816 3
1.37174 3
1.96348 3
1.63753 1
2.20908 1
1.12096 1
0.69182 1
-2.57542 1
-1.02231 2
0.17477 2
-0.78625 2
1.44776 2
0.14995 2
1.00423 3
0.52556 3
0.27059 3
-0.75113 3
0.22642 3
0.58072 1
0.44028 1
0.41738 1
1.46229 1
-1.10618 1
-0.24318 2
-2.03943 2
0.99862 2
2.32768 2
-0.36141 2
-1.14762 3
-0.41983 3
1.52473 3
-0.95736 3
-0.17845 3
Paint Thicken Sample Subs Grade Thicknes Length
120 124 51 3000 B 1.435 601.472
123 121 35 3000 B 1.572 599.672
121 121 21 3000 B 1.486 599.672
118 124 32 2000 A 1.883 600.672
120 117 48 2000 A 1.715 598.672
111 117 19 2000 A 1.799 601.072
127 103 12 2000 B 1.511 599.172
122 135 31 3000 B 1.457 600.472
124 129 18 3000 B 1.548 599.772
126 103 35 3000 A 1.768 598.972
120 118 33 3000 A 1.711 600.172
124 117 41 3000 A 1.832 601.272
125 116 45 3000 C 1.427 601.372
121 135 24 3000 C 1.344 600.072
127 132 19 3000 C 1.404 599.972
125 80 29 3000 599.972
123 96 600.372
122 111 598.472
119 108 597.715
119 117 598.172
121 120 599.972
116 87 597.972
117 119 598.872
119 129 599.972
124 100 600.072
129 124 599.972
128 106 597.972
117 115 598.872
128 109 599.972
111 104 600.072
120 130 599.072
116 115 599.872
124 116 599.272
121 126 599.372
121 139 601.572
118 140 601.172
130 601.272
139 601.672
135 600.572
107 600.072
110 601.172
120 601.072
130 601.172
131 600.072
118 600.16
599.972
601.172
600.76
601.572
601.372
Customer complaints in a casting
S.No Reasons Freequency Cumulative f
1 Blow Holes 56 56 0.571429
7 Handling 13 69 0.704082
2 Suface Finish 12 81 0.826531
8 Transportation 7 88 0.897959
3 Process of casting 4 92 0.938776
6 Grinding 3 95 0.969388
4 Baking 2 97 0.989796
5 Residue 1 98 1
Type of defects in a batch of motorcycles
SN Type Freequency
1 Break 40
2 Engine 25
3 Spark Plug 20
4 Tyre 6
5 Chain 16
6 Combusion 7
7 Pick-up 13
8 Seat 4
Defects Counts Cumu freqCum %
Missing Screws 274 274 65
Missing Clips 59 333 79
300
Leaky Gasket 43 376 89 93 96
89
Defective Housi 19 395 93 250
79
Incomplete Part 10 405 96
Unconnected Wir 8 413 98 200 65
Missing Studs 6 419 99
150
Scrap 4 423 100
100

50
Defects Cum %
Missing Screws 64.77541 0
Missing Clips 78.7234

rt
s

i
us
ke

i
ip
w

W
Pa
Ho
re

Cl

as
Leaky Gasket 88.88889

d
te
Sc

yG
g

te
e
in

e
tiv

ec
g

pl
is s

ak
in
Defective Housi 93.38061

nn
ec

m
Le
i ss

co
f

co
De
M

In

Un
Incomplete Part 95.74468
Unconnected Wir 97.63593
Missing Studs 99.05437
Scrap 100
 ak
yG
as
ke
De t
f

89
ec
tiv
e
Ho
In us
co i
m

93
pl
e te
Un Pa
co rt
nn
ec 96
te
d
W
ir
M
98

iss
in
g
St
ud
s
99

Sc
ra
p
100

0
10
20
30
40
50
60
70
80
90
100