GAGE REPEATABILITY AND REPRODUCIBILITY DATA SHE

Analysed By Gage Name Appraiser A

SUNIL RAJPOOT INSIZE CALIPAR GAURAV
Approved By Gage Number QA-13 Appraiser B
RAJENDAR RAWAT Least Count 0.001MM DANVEER
Part No. 23222-kola-D-031-Y1 Gage Type Appraiser C
Part Name - cam kola VARIABLE UTKARSH
Characteristic INSIDE CALIPER Trials Parts Appraisers
Spec :- ID 29.20+0.2 3 10 3

APPRAISER/ 1 2 3 4 5 6 7 8
TRIAL #
1. A 1 29.3000 33.4990 33.5030 33.4960 33.4960 33.4920 33.5040 33.4920
2 2 33.505 33.495 33.506 33.498 33.502 33.496 33.501 33.502
3 3 33.5080 33.5010 33.5000 33.5010 33.5030 33.5030 33.5080 33.5000
4 AVE 32.1043 33.4983 33.5030 33.4983 33.5003 33.4970 33.5043 33.4980
5 R 4.2080 0.0060 0.0060 0.0050 0.0070 0.0110 0.0070 0.0100
6. B 1 33.5020 33.4980 33.4950 33.5000 33.5000 33.5010 33.4960 33.4980
7 2 33.5000 33.4980 33.4990 33.4960 33.4980 33.4990 33.5020 33.4980
8 3 33.4980 33.4960 33.4970 33.4990 33.5020 33.4960 33.4980 33.4950
9 AVE 33.5000 33.4973 33.4970 33.4983 40.1060 33.4987 33.4987 33.4970
10 R 0.0040 0.0020 0.0040 0.0040 0.0040 0.0050 0.0060 0.0030
11. C 1 33.5020 33.5010 33.5020 33.4980 33.4960 33.4980 33.4970 33.4940
12 2 33.4980 33.4950 33.4980 33.4960 33.4950 33.5020 33.4960 33.4970
0 3 33.5040 33.5010 33.5010 33.4980 33.4960 33.4950 33.5000 33.4980
1 AVE 33.5013 33.4990 33.5003 33.4973 33.4957 33.4983 33.4977 33.4963
2 R 0.0060 0.0060 0.0040 0.0020 0.0010 0.0070 0.0040 0.0040
16. PART
AVE ( xp ) 33.0352 33.4982 33.5001 33.4980 35.7007 33.4980 33.5002 33.4971
4 (r a
+ r b
+ rc
) / (# OF APPRAISERS) =
5 (Max x - Min x) =
6 R x D4 * =
7 R x D3 * =

* D4 =3.27 for 2 trials and 2.58 for 3 trials; D 3 = 0 for up to 7 trials. UCLR represents the limit of individu
are beyond this limit. Identify the cause and correct. Repeat these readings using the same appraise
used or dis-card values and re-average and recompute R and the limiting value from the remain

Notes:
ILITY DATA SHEET GAGE REPEATABILITY AND REPRODU

Appraiser A Analysed By Gage Name

GAURAV SUNIL RAJPOOT INSIZE CALIPAR
Appraiser B Approved By Gage Number QA-13
DANVEER RAJENDAR RAWAT Least Count 0.001MM
Appraiser C Part No.23222KWPD010YGage Type
UTKARSH Part Nam
cam kola VARIABLE
Appraisers Date Performed Character
INSIDE CALIPER Trials Parts
3 22.11.2018 Spec :- ID 29.20+0.2 3 10

9 10 AVERAGE Measurement Unit Analysis

Repeatability - Equipment Variation (EV)
33.4980 33.4980 33.0778 EV = R x K1 Trials
33.504 33.499 33.5008 = 0.1450 x 0.5908 2
33.5000 33.5010 33.5025 = 0.08567 3
33.5007 33.4993 xa = 33.3604 Reproducibility - Appraiser Variation (AV)
0.0060 0.0030 ra = 0.4269 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2
33.4960 33.4980 33.4984 = {(0.79867 x 0.5231)^2 - (0.08567 ^2/(10 x 3))}^1/2
33.4980 33.5020 33.4990 = 0.41749 Appraisers 2
33.4980 33.5000 33.4979 K2 0.70710
33.4973 33.5000 xb = 34.1590 Repeatability & Reproducibility (R & R)
0.0020 0.0040 rb = 0.0038 R&R = {(EV2 + AV2)}1/2 Parts
33.4950 33.4990 33.4982 = {(0.0857^2 + 0.4175^2)}^1/2 2
33.5010 33.4980 33.4976 = 0.42619 3
33.4960 33.4960 33.4985 Part Variation (PV) 4
33.4973 33.4977 xc= 33.4981 PV = RP x K3 5
0.0060 0.0030 rc = 0.0043 = 2.6654 x 0.3146 6
X= 33.6725 = 0.83855 7
33.4984 33.4990 Rp= 2.6654 Total Variation (TV) 8
R= 0.1450 TV = {(R&R2 + PV2)}1/2 9
xDIFF= 0.7987 = {(0.4262^2 + 0.8385^2)}^1/2 10
UCLR= 0.3741 = 0.94064
LCLR= 0.0000
FINAL JUDGEMEN
Decision Criteria:
ents the limit of individual R's.Circle those that
Under 10 % error - The measurement system is acceptable.
ing the same appraiser and unit as originally
10% to 30% error - May be acceptable based upon importance of applicat
value from the remaining observations.
Over 30% - Measurement system needs improvement. Make every effort
3
AND REPRODUCIBILITY DATA SHEET

Appraiser A Analysed By
R GAURAV SUNIL RAJPOOT
QA-13 Appraiser B Approved By
0.001MM DANVEER RAJENDAR RAWAT
Appraiser C Part No. 23222KWPD010Y1
UTKARSH Part Name - cam kola
Parts Appraisers Date PerformedCharacteristic INSIDE CALIPER
10 3 22.11.2018 Spec :- ID 29.20+0.2

% Total Variation (TV) x= 33.6725

40.1200
K1 % EV = 100 (EV/TV)
0.8862 = 100(0.0857/0.9406) 40.1150

0.5908 = 9.11 40.1100

40.1050
% AV = 100 (AV/TV) 40.1000
7 ^2/(10 x 3))}^1/2 = 100(0.4175/0.941) 40.0950
3 = 44.38 1 2 3 4 5
0.52310 n = number of parts
r = number of trials
K3 r= 0.1450

0.7071 % R&R = 100 (R&R/TV)

0.5231 = 100(0.4262/0.9406) 0.0180
0.0160
0.4467 = 45.31 0.0140
0.4030 Gage system needs improvement 0.0120
0.0100
0.3742 0.0080
0.3534 % PV = 100 (PV/TV) 0.0060
0.0040
0.3375 = 100(0.8385/0.9406) 0.0020
0.3249 = 89.15 0.0000
1 2 3 4 5
0.3146 ndc = 1.41 (PV/GRR)
= #NAME?

FINAL JUDGEMEN
ACCEPTABLE
40.116
40.114
cceptable. 40.112
n importance of application, cost of gage, c 40.110
40.108
ment. Make every effort to identify the problems and 40.106
40.104
40.102
40.100
1 2
40.106
40.104
40.102
40.100
1 2
 GAGE REPEATABILITY RAN

Gage Name
INSIZE CALIPAR
Gage Number
Least Count
WPD010Y1 Gage Type
a VARIABLE
CALIPER Trials
0+0.2 3

UCL = 33.8204 LCL = 33.5246

4 5 6 7 8 9 10 11 12 13 14 15 16 17

UCL LINE X LCL LINE

UCL = 0.3741 LCL = 0.00

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
UCL LINE AVERAGE RA

2 3 4 5 6

APP A APP B A
2 3 4 5 6

APP A APP B A
EATABILITY RANGE CONTROL CHART

Appraiser A
GAURAV
QA-13 Appraiser B
0.001MM DANVEER
Appraiser C
UTKARSH
ials Parts Appraisers
3 10 3

AVERAGES (X BAR CHART)

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

LCL LINE

RANGES (R CHART)

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
GE RANGE

PART BY APPRAISER PLOT

6 7 8 9

APP B APP C
 6 7 8 9

APP B APP C
 2 1.88
3 1.02
4 0.73
5 0.58
6 0.48
7 0.42
8 0.37
9 0.34
10 0.31
ppraisers Date Performed
3 22.11.2018

X BAR CHART INFORMATION

DATAPOIN 1
UCL LINE 33.8
X 32.1
LCL LINE 33.5

27 28 29 30

RANGE CHART INFORMATION

DATAPOIN 1
UCL LINE 0.374
AVERAGE 4.208
RANGE 0.145
LCL LINE 0.000

27 28 29 30

PART BY APPRAIER PLOT

DATAPOI 1
APP A 32.104
APP B 33.500
APP C 33.501

9 10
9 10
 3.27
2.57
2.28
2.11
2
0.08 1.92
0.14 1.86
0.18 1.82
0.22 1.7

HART INFORMATION

2 3 4 5 6 7 8 9 10 11
33.8 33.8 33.8 33.8 33.8 33.8 33.8 33.8 33.8 33.8
33.5 33.5 33.5 33.5 33.5 33.5 33.5 33.5 33.5 33.5
33.5 33.5 33.5 33.5 33.5 33.5 33.5 33.5 33.5 33.5

CHART INFORMATION

2 3 4 5 6 7 8 9 10 11
0.374 0.374 0.374 0.374 0.374 0.374 0.374 0.374 0.374 0.374
0.006 0.006 0.005 0.007 0.011 0.007 0.010 0.006 0.003 0.004
0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145 0.145
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000

APPRAIER PLOT

2 3 4 5 6 7 8 9 10
33.498 33.503 33.498 33.500 33.497 33.504 33.498 33.501 33.499
33.497 33.497 33.498 40.106 33.499 33.499 33.497 33.497 33.500
33.499 33.500 33.497 33.496 33.498 33.498 33.496 33.497 33.498
 12 13 14 15 16 17
33.8 33.8 33.8 33.8 33.8 33.8
33.5 33.5 33.5 40.1 33.5 33.5
33.5 33.5 33.5 33.5 33.5 33.5

12 13 14 15 16 17
0.374 0.374 0.374 0.374 0.374 0.374
0.002 0.004 0.004 0.004 0.005 0.006
0.145 0.145 0.145 0.145 0.145 0.145
0.000 0.000 0.000 0.000 0.000 0.000