Format No.

: DAP/QA/32H
DAP MEASUREMENT SYSTEM ANALYSIS (R & R STUDY) Rev. Date/No : 00 & 05.04.2018
PART NO : MC-3297-B CHARECTERISTIC : Height REPEATABILITY (Equipment Variation-EV )
PART NAME : HOUSING GAUGE NAME : Dial Test Indicator (In combination with Height Gauge)
SPECIFICATION : 24.00± 0.17 MM CAV 1 GAUGE No. : DAP/DL/01 EV = R x K1 = 0.0006 % EV = 100 (EV/TV) = 4.549%
TOLERANCE : 0.34 RANGE / LC : 0-0.8 mm / 0.01 mm
UNIT OF MEASURE : mm DATE : 18.07.2022 REPRODUCIBILITY (Appraiser Variation - AV)

Sathish M 1 2 3 4 5 6 7 8 9 10 AV = ((rX x K2)2-(EV2/nr))1/2 = 0.001 % AV = 100 (AV/TV) = 8.012%

TRIAL - 1 24.01 24.04 24.03 24.00 24.01 24.02 24.01 24.00 24.01 24.00
TRIAL - 2 24.01 24.04 24.03 24.00 24.01 24.02 24.01 24.00 24.01 24.00 REPEATABILITY & REPRODUCIBILITY (R&R)
A TRIAL - 3 24.01 24.04 24.03 24.00 24.01 24.02 24.01 24.00 24.01 24.00
AVG - A 24.010 24.040 24.030 24.000 24.010 24.020 24.010 24.000 24.010 24.000 XA 24.013 R&R =((EV2)+(AV2))1/2 = 0.001 % R & R = 100 (R&R/TV) = 9.213%
RANGE 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 RA 0.000
PART VARIATION (PV)
Mohammed 1 2 3 4 5 6 7 8 9 10
TRIAL - 1 24.01 24.03 24.03 24.01 24.00 24.02 24.03 24.00 24.00 24.00 PV = RP x K3 = 0.013 % PV = 100 (PV/TV) = 99.575%
TRIAL - 2 24.01 24.03 24.03 24.01 24.00 24.02 24.03 24.00 24.00 24.02
B TRIAL - 3 24.01 24.04 24.03 24.01 24.00 24.02 24.03 24.00 24.00 24.00 TOTAL VARIATION (TV) NON DISTINCT CATEGORY (NDC)
AVG - B 24.010 24.033 24.030 24.010 24.000 24.020 24.030 24.000 24.000 24.007 XB 24.014
RANGE 0.000 0.010 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.020 RB 0.003 TV = ((R&R )+(PV ))
2 2 1/2
= 0.013 NDC = 1.41 (PV/GRR) = 15.240

Sundaram 1 2 3 4 5 6 7 8 9 10 PARTS K3 n = number of parts

No. of
TRIAL - 1 Observations A2 D3 D4 10 0.3146 r = number of trails
24.00 24.04 24.03 24.03 24.00 24.02 24.00 23.99 24.00 24.01
in sub group
TRIAL - 2 24.00 24.04 24.03 24.03 24.00 24.02 24.00 23.99 24.00 24.01
C TRIAL - 3 24.00 24.04 24.03 24.03 24.00 24.02 24.00 23.99 24.00 24.01 2 23.9908 0 3.267
AVG - C 24.000 24.040 24.030 24.030 24.000 24.020 24.000 23.990 24.000 24.010 XC 24.012 3 1.023 0 2.574 TRIALS K1 OPERATORS K2
RANGE 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 RC 0.000 4 0.729 0 2.282 2 0.8862 2 0.7071
5 0.577 0 2.114 3 0.5908 3 0.5231

PART X 24.013 Acceptance Criteria 1) Excellent if R & R is < = 10%

(AP) Average 24.007 24.038 24.030 24.013 24.003 24.020 24.013 23.997 24.003 24.006
Rp 0.041 2) Good if R & R is > 10% & < 30%
3) Reject if R & R is > 30%
= R = (RA+RB+RC)/(# of Appraiser) = % EV % PV % AV TV NDC % R&R
0.001 X 24.013 0.001
UCLx = X + A2R = 24.014023 UCL = D4 x R = 0.002574 0.0454854 0.9957471 0.0801171 0.0129888 15.239615 0.092128538878281
LCLx = X - A2R = LCL = D3 x R =
= rX = (X Max- X Min) 0.002 24.011977 0
RESULT ACCEPTED

Average Chart- Appraiser A Average Chart- Appraiser B Average Chart- Appraiser C

24.040 24.050
24.050
24.040
24.040 24.030 24.030
24.030 24.020 24.020
24.020 24.010
24.010 24.000
24.010 23.990
24.000 24.000 23.980
23.990 23.970
23.990 23.960
23.980
23.980 1 2 3 4 5 6 7 8 9 10
23.970
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
AVG-C UCLx LCLx
AVG-A UCLx LCLx AVG-B UCLx LCLx

Range Chart - Appraiser A Range Chart - Appraiser B Range Chart - Appraiser C

0.025 0.003
0.003
0.020
0.002
0.002 0.015

0.010
0.001
0.001
0.005

0.000 0.000 0.000

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

Range-A UCL-R LCL-R Range-B UCL-R LCL-R Range-C UCL-R LCL-R

Performed by: THANASINGH Checked by: SAMSON.G Approved by: SUDHARSAN.T

 Format No. : DAP/QA/32H
DAP MEASUREMENT SYSTEM ANALYSIS (R & R STUDY) Rev. Date/No : 00 & 05.04.2018
PART NO : MC-3297-B CHARECTERISTIC : Height REPEATABILITY (Equipment Variation-EV )
PART NAME : HOUSING GAUGE NAME : Dial Test Indicator (In combination with Height Gauge)
SPECIFICATION : 24.00± 0.17 MM CAV 2 GAUGE No. : DAP/DL/01 EV = R x K1 = 0.0010 % EV = 100 (EV/TV) = 7.790%
TOLERANCE : 0.34 RANGE / LC : 0-0.8 mm / 0.01 mm
UNIT OF MEASURE : mm DATE : 18.07.2022 REPRODUCIBILITY (Appraiser Variation - AV)

Sathish M 1 2 3 4 5 6 7 8 9 10 AV = ((rX x K2)2-(EV2/nr))1/2 = 0.001 % AV = 100 (AV/TV) = 5.331%

TRIAL - 1 24.00 24.04 24.03 24.04 24.03 24.02 24.03 24.00 24.01 24.00
TRIAL - 2 24.00 24.04 24.03 24.03 24.03 24.02 24.03 24.01 24.01 24.00 REPEATABILITY & REPRODUCIBILITY (R&R)
A TRIAL - 3 24.00 24.04 24.03 24.04 24.03 24.02 24.03 24.00 24.01 24.00
AVG - A 24.000 24.040 24.030 24.037 24.030 24.020 24.030 24.003 24.010 24.000 XA 24.020 R&R =((EV2)+(AV2))1/2 = 0.001 % R & R = 100 (R&R/TV) = 9.439%
RANGE 0.000 0.000 0.000 0.010 0.000 0.000 0.000 0.010 0.000 0.000 RA 0.002
PART VARIATION (PV)
Mohammed 1 2 3 4 5 6 7 8 9 10
TRIAL - 1 24.01 24.03 24.03 24.04 24.03 24.02 24.03 24.00 24.00 23.99 PV = RP x K3 = 0.013 % PV = 100 (PV/TV) = 99.553%
TRIAL - 2 24.01 24.03 24.03 24.04 24.03 24.02 24.04 24.00 24.00 23.99
B TRIAL - 3 24.01 24.04 24.03 24.04 24.03 24.02 24.03 24.00 24.00 23.99 TOTAL VARIATION (TV) NON DISTINCT CATEGORY (NDC)
AVG - B 24.010 24.033 24.030 24.040 24.030 24.020 24.033 24.000 24.000 23.990 XB 24.019
RANGE 0.000 0.010 0.000 0.000 0.000 0.000 0.010 0.000 0.000 0.000 RB 0.002 TV = ((R&R )+(PV ))
2 2 1/2
= 0.013 NDC = 1.41 (PV/GRR) = 14.871

Sundaram 1 2 3 4 5 6 7 8 9 10 PARTS K3 n = number of parts

No. of
TRIAL - 1 Observations A2 D3 D4 10 0.3146 r = number of trails
24.00 24.04 24.03 24.03 24.04 24.02 24.04 23.99 24.00 24.01
in sub group
TRIAL - 2 24.00 24.04 24.03 24.03 24.04 24.01 24.04 23.99 24.00 24.01
C TRIAL - 3 24.00 24.04 24.03 24.03 24.04 24.02 24.04 23.99 24.00 24.01 2 23.9908 0 3.267
AVG - C 24.000 24.040 24.030 24.030 24.040 24.017 24.040 23.990 24.000 24.010 XC 24.020 3 1.023 0 2.574 TRIALS K1 OPERATORS K2
RANGE 0.000 0.000 0.000 0.000 0.000 0.010 0.000 0.000 0.000 0.000 RC 0.001 4 0.729 0 2.282 2 0.8862 2 0.7071
5 0.577 0 2.114 3 0.5908 3 0.5231

PART X 24.019 Acceptance Criteria 1) Excellent if R & R is < = 10%

(AP) Average 24.003 24.038 24.030 24.036 24.033 24.019 24.034 23.998 24.003 24.000
Rp 0.040 2) Good if R & R is > 10% & < 30%
3) Reject if R & R is > 30%
= R = (RA+RB+RC)/(# of Appraiser) = % EV % PV % AV TV NDC % R&R
0.0016667 X 24.019444 0.0016667
UCLx = X + A2R = 24.021149 UCL = D4 x R = 0.00429 0.0778981 0.9955348 0.053313 0.0126404 14.870555 0.09439487257606
LCLx = X - A2R = LCL = D3 x R =
= rX = (X Max- X Min) 0.0013333 24.017739 0
RESULT ACCEPTED

Average Chart- Appraiser A Average Chart- Appraiser B Average Chart- Appraiser C

24.050 24.050
24.050
24.040 24.040
24.040 24.030 24.030
24.030 24.020 24.020
24.020 24.010
24.010 24.000
24.010 24.000 23.990
24.000 23.990 23.980
23.990 23.980 23.970
23.980 23.970 23.960
23.960 1 2 3 4 5 6 7 8 9 10
23.970
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
AVG-C UCLx LCLx
AVG-A UCLx LCLx AVG-B UCLx LCLx

Range Chart - Appraiser A Range Chart - Appraiser B Range Chart - Appraiser C

0.012 0.012
0.012
0.010 0.010
0.010
0.008 0.008
0.008
0.006 0.006
0.006
0.004 0.004
0.004
0.002 0.002 0.002

0.000 0.000 0.000

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

Range-A UCL-R LCL-R Range-B UCL-R LCL-R Range-C UCL-R LCL-R

Performed by: THANASINGH Checked by: SAMSON.G Approved by: SUDHARSAN.T