GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET

VARIABLE DATA RESULTS

Part Number : Gage Name : Appraiser A
Shrilanka Model Micrometer 0-25mm Somshekar
Part Name Gage Number : Appraiser B
Fan Stiffener 100x100x5 AL/QA/04-01-03 Mallappa
Characteristic Specification Instrument Type : Appraiser C
Sheet Thickness 4.8000 5.2000 Micrometer Basavaraj
Characteristic Classification Trials Parts Appraisers Date Performed
Critical 3 10 3 04.12.2015

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)
1. A 1 4.9200 4.9600 4.9900 4.9400 4.9000 4.9500 5.0000 4.9100 4.8800 5.0500 4.95000 EV = R x K1 Trials K1 % EV = 100 (EV/Tol)
2 2 4.9100 4.9600 4.9800 4.9200 4.9100 4.9600 5.0100 4.9300 4.8900 5.0600 4.95300 = 0.00933 x 0.5908 2.0000 0.8862 = 100(0.0055/0.4000)
3 3 4.9200 4.9600 4.9900 4.9300 4.8900 4.9500 5.0100 4.9300 4.8800 5.0500 4.95100 = 0.0055 3.0000 0.5908 = 1.3785
4 AVE 4.917 4.960 4.987 4.930 4.900 4.953 5.007 4.923 4.883 5.053 xa= 4.95133 Reproducibility - Appraiser Variation (AV)
5 R 0.010 0.000 0.010 0.020 0.020 0.010 0.010 0.020 0.010 0.010 ra= 0.01200 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/Tol)
6. B 1 4.9200 4.9600 4.9800 4.9300 4.9100 4.9500 5.0200 4.9100 4.8900 5.0600 4.95300 = {(0.00167 x 0.5321)^2 - (0.00551 ^2/(10 x 3))}^1/2 = 100(0.0000/0.4000)
7 2 4.9200 4.9600 4.9900 4.9400 4.9100 4.9500 5.0100 4.9200 4.8800 5.0600 4.95400 = 0.0000 Appraisers 2.0000 3.0000 = 0.0000
8 3 4.9100 4.9600 4.9900 4.9300 4.9000 4.9500 5.0100 4.9200 4.8800 5.0500 4.95000 K2 0.7071 0.5321 n = number of parts
9 AVE 4.917 4.960 4.987 4.933 4.907 4.950 5.013 4.917 4.883 5.057 xb= 4.95233 Repeatability & Reproducibility (R & R) r = number of trials
10 R 0.010 0.000 0.010 0.010 0.010 0.000 0.010 0.010 0.010 0.010 rb= 0.00800 R&R = {(EV2 + AV2)}1/2 Parts K3
11. C 1 4.9200 4.9500 4.9900 4.9400 4.9100 4.9500 5.0200 4.9300 4.8800 5.0600 4.95500 = {(0.0055^2 + 0.0000^2)}^1/2 2.0000 0.7071 % R&R = 100 (R&R/Tol)
12 2 4.9100 4.9600 4.9900 4.9300 4.8900 4.9500 5.0200 4.9300 4.8800 5.0500 4.95100 = 0.0055 3.0000 0.5231 = 100(0.0055/0.4000)
13 3 4.9200 4.9600 4.9900 4.9400 4.8900 4.9600 5.0100 4.9300 4.8800 5.0500 4.95300 Part Variation (PV) 4.0000 0.4467 = 1.3785
14 AVE 4.917 4.957 4.990 4.937 4.897 4.953 5.017 4.930 4.880 5.053 xb= 4.95300 PV = RP x K3 5.0000 0.4030 Gauge system O.K
15 R 0.010 0.010 0.000 0.010 0.020 0.010 0.010 0.000 0.000 0.010 rb= 0.00800 = 0.1722 x 0.3146 6.0000 0.3742
16. PART X= 4.95222 = 0.0542 7.0000 0.3534 % PV = 100 (PV/Tol)
AVE ( Xp ) 4.917 4.959 4.988 4.933 4.901 4.952 5.012 4.923 4.882 5.054 Rp= 0.17222 Tolerance 8.0000 0.3375 = 100(0.0542/0.400000)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.00933 Tol = Upper - Lower 9.0000 0.3249 = 13.5453
18 (Max x - Min x) = xDIFF= 0.00167 = 5.2 - 4.8 10.0000 0.3146
19 R x D4* = UCLR= 0.02408 = 0.4000 NDC = 1.41(PV/R&R)
20 R x D3* = LCLR= 0.00000 = 13.85446
= 14
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are All calculations are based upon predicting 5.15 sigma (99.0% of the area under the normal distribution curve).
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- K1 is 5.15/d2, where d2 is dependent on the number of trials (m) and the number if parts times the number of is

card values and re-average and recompute R and the limiting value from the remaining observations. operators (g) which assumed to be greater than 15.
AV - If a negative value is calculated under the square root sign, the appraiser variation (AV) defaults to zero (0).
Notes: 1) Use parts for reading from different lot or shift , never from a continous flow. K2 is 5.15/d2, where d2 is dependent on the number of operators (m) and (g) is 1, since there is only one range calculation.

2) Not to be used for checking special characteristics in any part K2 is 5.15/d2, where d2 is dependent on the number of parts (m) and (g) is 1, since there is only one range calculation.
d2 is obtained from Table D3, "Quality Control and Industrial Statistics", A.J. Duncan.
 GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET
VARIABLE DATA RESULTS
Part Number : Gage Name : Appraiser A
Shrilanka Model- Micrometer 0-25mm Sagar
Part Name Gage Number : Appraiser B
Structure Plate AL/QA/04-01-01 Nagaraj
Characteristic Specification Instrument Type : Appraiser C
Sheet Thickness 1.8000 2.2000 Micrometer Sadiqu
Characteristic Classification Trials Parts Appraisers Date Performed
Critical 3 10 3 07.12.2015

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)
1. A 1 1.9000 1.9200 1.9800 2.0000 1.9900 1.9700 1.8800 1.9500 2.0500 1.9600 1.96000 EV = R x K1 Trials K1 % EV = 100 (EV/Tol)
2 2 1.9200 1.9100 1.9800 2.0200 2.0000 1.9800 1.8800 1.9600 2.0600 1.9800 1.96900 = 0.01567 x 0.5908 2.0000 0.8862 = 100(0.0093/0.4000)
3 3 1.9300 1.9200 1.9700 2.0100 1.9800 1.9600 1.8900 1.9300 2.0500 1.9600 1.96000 = 0.0093 3.0000 0.5908 = 2.3140
4 AVE 1.917 1.917 1.977 2.010 1.990 1.970 1.883 1.947 2.053 1.967 xa= 1.96300 Reproducibility - Appraiser Variation (AV)
5 R 0.030 0.010 0.010 0.020 0.020 0.020 0.010 0.030 0.010 0.020 ra= 0.01800 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/Tol)
6. B 1 1.9100 1.9200 1.9900 1.9900 1.9800 1.9700 1.8900 1.9600 2.0600 1.9600 1.96300 = {(0.00067 x 0.5321)^2 - (0.00926 ^2/(10 x 3))}^1/2 = 100(0.0000/0.4000)
7 2 1.9200 1.9200 1.9800 2.0000 1.9900 1.9700 1.9000 1.9400 2.0500 1.9700 1.96400 = 0.0000 Appraisers 2.0000 3.0000 = 0.0000
8 3 1.9000 1.9200 1.9800 2.0200 1.9800 1.9600 1.8800 1.9500 2.0600 1.9600 1.96100 K2 0.7071 0.5321 n = number of parts
9 AVE 1.910 1.920 1.983 2.003 1.983 1.967 1.890 1.950 2.057 1.963 xb= 1.96267 Repeatability & Reproducibility (R & R) r = number of trials
10 R 0.020 0.000 0.010 0.030 0.010 0.010 0.020 0.020 0.010 0.010 rb= 0.01400 R&R = {(EV2 + AV2)}1/2 Parts K3
11. C 1 1.9000 1.9200 1.9900 2.0200 1.9900 1.9600 1.8900 1.9600 2.0000 1.9700 1.96000 = {(0.0093^2 + 0.0000^2)}^1/2 2.0000 0.7071 % R&R = 100 (R&R/Tol)
12 2 1.9100 1.9300 1.9800 2.0000 1.9900 1.9700 1.8900 1.9500 2.0200 1.9800 1.96200 = 0.0093 3.0000 0.5231 = 100(0.0093/0.4000)
13 3 1.9200 1.9100 1.9900 2.0200 2.0000 1.9800 1.9000 1.9500 2.0100 1.9700 1.96500 Part Variation (PV) 4.0000 0.4467 = 2.3140
14 AVE 1.910 1.920 1.987 2.013 1.993 1.970 1.893 1.953 2.010 1.973 xb= 1.96233 PV = RP x K3 5.0000 0.4030 Gauge system O.K
15 R 0.020 0.020 0.010 0.020 0.010 0.020 0.010 0.010 0.020 0.010 rb= 0.01500 = 0.1511 x 0.3146 6.0000 0.3742
16. PART X= 1.96267 = 0.0475 7.0000 0.3534 % PV = 100 (PV/Tol)
AVE ( Xp ) 1.912 1.919 1.982 2.009 1.989 1.969 1.889 1.950 2.040 1.968 Rp= 0.15111 Tolerance 8.0000 0.3375 = 100(0.0475/0.400000)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.01567 Tol = Upper - Lower 9.0000 0.3249 = 11.8849
18 (Max x - Min x) = xDIFF= 0.00067 = 2.2 - 1.8 10.0000 0.3146
19 R x D4* = UCLR= 0.04042 = 0.4000 NDC = 1.41(PV/R&R)
20 R x D3* = LCLR= 0.00000 = 7.241977
= 7
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are All calculations are based upon predicting 5.15 sigma (99.0% of the area under the normal distribution curve).
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- K1 is 5.15/d2, where d2 is dependent on the number of trials (m) and the number if parts times the number of is

card values and re-average and recompute R and the limiting value from the remaining observations. operators (g) which assumed to be greater than 15.
AV - If a negative value is calculated under the square root sign, the appraiser variation (AV) defaults to zero (0).
Notes: 1) Use parts for reading from different lot or shift , never from a continous flow. K2 is 5.15/d2, where d2 is dependent on the number of operators (m) and (g) is 1, since there is only one range calculation.

2) Not to be used for checking special characteristics in any part K2 is 5.15/d2, where d2 is dependent on the number of parts (m) and (g) is 1, since there is only one range calculation.
d2 is obtained from Table D3, "Quality Control and Industrial Statistics", A.J. Duncan.
 GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET
VARIABLE DATA RESULTS
Part Number : Gage Name : Appraiser A
Sleeper Bus Gloss Meter Hari
Part Name Gage Number : Appraiser B
Canar Pinto Model AL/PT/12-01-02 Panchu
Characteristic Specification Instrument Type : Appraiser C
Apperance 80.0000 100.0000 Finishing Apperance Checking Meter in gloss Vilas Rajput
Characteristic Classification Trials Parts Appraisers Date Performed
Critical 3 10 3 07.12.2015

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)
1. A 1 88.0000 90.0000 92.0000 86.0000 89.0000 87.0000 91.0000 84.0000 93.0000 87.0000 88.70000 EV = R x K1 Trials K1 % EV = 100 (EV/Tol)
2 2 88.0000 91.0000 91.0000 85.0000 88.0000 87.0000 91.0000 83.0000 94.0000 87.0000 88.50000 = 1.23333 x 0.5908 2.0000 0.8862 = 100(0.7287/20.0000)
3 3 86.0000 90.0000 92.0000 87.0000 90.0000 88.0000 92.0000 84.0000 93.0000 87.0000 88.90000 = 0.7287 3.0000 0.5908 = 3.6433
4 AVE 87.333 90.333 91.667 86.000 89.000 87.333 91.333 83.667 93.333 87.000 xa= 88.70000 Reproducibility - Appraiser Variation (AV)
5 R 2.000 1.000 1.000 2.000 2.000 1.000 1.000 1.000 1.000 0.000 ra= 1.20000 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/Tol)
6. B 1 87.0000 90.0000 91.0000 86.0000 90.0000 87.0000 92.0000 83.0000 94.0000 87.0000 88.70000 = {(0.10000 x 0.5321)^2 - (0.72865 ^2/(10 x 3))}^1/2 = 100(0.0000/20.0000)
7 2 88.0000 91.0000 92.0000 85.0000 88.0000 88.0000 91.0000 83.0000 93.0000 88.0000 88.70000 = 0.0000 Appraisers 2.0000 3.0000 = 0.0000
8 3 88.0000 90.0000 90.0000 86.0000 88.0000 87.0000 92.0000 84.0000 92.0000 87.0000 88.40000 K2 0.7071 0.5321 n = number of parts
9 AVE 87.667 90.333 91.000 85.667 88.667 87.333 91.667 83.333 93.000 87.333 xb= 88.60000 Repeatability & Reproducibility (R & R) r = number of trials
10 R 1.000 1.000 2.000 1.000 2.000 1.000 1.000 1.000 2.000 1.000 rb= 1.30000 R&R = {(EV2 + AV2)}1/2 Parts K3
11. C 1 88.0000 90.0000 91.0000 87.0000 89.0000 86.0000 91.0000 83.0000 93.0000 87.0000 88.50000 = {(0.7287^2 + 0.0000^2)}^1/2 2.0000 0.7071 % R&R = 100 (R&R/Tol)
12 2 88.0000 90.0000 92.0000 86.0000 88.0000 87.0000 92.0000 82.0000 94.0000 88.0000 88.70000 = 0.7287 3.0000 0.5231 = 100(0.7287/20.0000)
13 3 87.0000 90.0000 91.0000 87.0000 88.0000 87.0000 92.0000 84.0000 95.0000 86.0000 88.70000 Part Variation (PV) 4.0000 0.4467 = 3.6433
14 AVE 87.667 90.000 91.333 86.667 88.333 86.667 91.667 83.000 94.000 87.000 xb= 88.63333 PV = RP x K3 5.0000 0.4030 Gauge system O.K
15 R 1.000 0.000 1.000 1.000 1.000 1.000 1.000 2.000 2.000 2.000 rb= 1.20000 = 10.1111 x 0.3146 6.0000 0.3742
16. PART X= 88.64444 = 3.1810 7.0000 0.3534 % PV = 100 (PV/Tol)
AVE ( Xp ) 87.556 90.222 91.333 86.111 88.667 87.111 91.556 83.333 93.444 87.111 Rp= 10.11111 Tolerance 8.0000 0.3375 = 100(3.1810/20.000000)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 1.23333 Tol = Upper - Lower 9.0000 0.3249 = 15.9048
18 (Max x - Min x) = xDIFF= 0.10000 = 100 - 80 10.0000 0.3146
19 R x D4* = UCLR= 3.18200 = 20.0000 NDC = 1.41(PV/R&R)
20 R x D3* = LCLR= 0.00000 = 6.155393
= 6
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are All calculations are based upon predicting 5.15 sigma (99.0% of the area under the normal distribution curve).
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- K1 is 5.15/d2, where d2 is dependent on the number of trials (m) and the number if parts times the number of is

card values and re-average and recompute R and the limiting value from the remaining observations. operators (g) which assumed to be greater than 15.
AV - If a negative value is calculated under the square root sign, the appraiser variation (AV) defaults to zero (0).
Notes: 1) Use parts for reading from different lot or shift , never from a continous flow. K2 is 5.15/d2, where d2 is dependent on the number of operators (m) and (g) is 1, since there is only one range calculation.

2) Not to be used for checking special characteristics in any part K2 is 5.15/d2, where d2 is dependent on the number of parts (m) and (g) is 1, since there is only one range calculation.
d2 is obtained from Table D3, "Quality Control and Industrial Statistics", A.J. Duncan.
 GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET
VARIABLE DATA RESULTS
Part Number : Gage Name : Appraiser A
Model 3700 wheel base Push Pull Gauge -10kg-f Sagar
Part Name Gage Number : Appraiser B
Window for Nissan Mitr AL/QA/23-01-01 Vinayak Angolkar
Characteristic Specification Instrument Type : Appraiser C
Glass Sliding Movement 5.0000 8.0000 Sliding Movement Checking in kg-f Somshekar
Characteristic Classification Trials Parts Appraisers Date Performed
Critical 5.0000 8.0000 3 10 3 09.12.2015

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)
1. A 1 5.8000 6.0000 6.2000 7.0000 7.5000 7.3000 5.5000 6.5000 6.8000 5.6000 6.42000 EV = R x K1 Trials K1 % EV = 100 (EV/Tol)
2 2 5.9000 6.2000 6.3000 7.5000 7.6000 7.4000 5.6000 6.6000 6.9000 5.6000 6.56000 = 0.15333 x 0.5908 2.0000 0.8862 = 100(0.0906/3.0000)
3 3 6.0000 6.1000 6.2000 7.5000 7.5000 7.5000 5.5000 6.5000 6.8000 5.5000 6.51000 = 0.0906 3.0000 0.5908 = 3.0196
4 AVE 5.900 6.100 6.233 7.333 7.533 7.400 5.533 6.533 6.833 5.567 xa= 6.49667 Reproducibility - Appraiser Variation (AV)
5 R 0.200 0.200 0.100 0.500 0.100 0.200 0.100 0.100 0.100 0.100 ra= 0.17000 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/Tol)
6. B 1 5.9000 6.2000 6.3000 7.0000 7.6000 7.3000 5.6000 6.5000 6.8000 5.6000 6.48000 = {(0.06333 x 0.5321)^2 - (0.09059 ^2/(10 x 3))}^1/2 = 100(0.0294/3.0000)
7 2 6.0000 6.1000 6.3000 7.2000 7.6000 7.3000 5.5000 6.4000 6.9000 5.6000 6.49000 = 0.0294 Appraisers 2.0000 3.0000 = 0.9787
8 3 5.9000 6.2000 6.2000 7.2000 7.5000 7.3000 5.6000 6.6000 6.8000 5.6000 6.49000 K2 0.7071 0.5321 n = number of parts
9 AVE 5.933 6.167 6.267 7.133 7.567 7.300 5.567 6.500 6.833 5.600 xb= 6.48667 Repeatability & Reproducibility (R & R) r = number of trials
10 R 0.100 0.100 0.100 0.200 0.100 0.000 0.100 0.200 0.100 0.000 rb= 0.10000 R&R = {(EV2 + AV2)}1/2 Parts K3
11. C 1 5.8000 6.1000 6.2000 7.0000 7.6000 7.2000 5.5000 6.2000 6.9000 5.6000 6.41000 = {(0.0906^2 + 0.0294^2)}^1/2 2.0000 0.7071 % R&R = 100 (R&R/Tol)
12 2 5.9000 6.1000 6.0000 7.1000 7.4000 7.4000 5.3000 6.4000 7.0000 5.5000 6.41000 = 0.0952 3.0000 0.5231 = 100(0.0952/3.0000)
13 3 5.9000 6.2000 6.2000 7.2000 7.6000 7.3000 5.4000 6.5000 6.8000 5.7000 6.48000 Part Variation (PV) 4.0000 0.4467 = 3.1743
14 AVE 5.867 6.133 6.133 7.100 7.533 7.300 5.400 6.367 6.900 5.600 xb= 6.43333 PV = RP x K3 5.0000 0.4030 Gauge system O.K
15 R 0.100 0.100 0.200 0.200 0.200 0.200 0.200 0.300 0.200 0.200 rb= 0.19000 = 2.0444 x 0.3146 6.0000 0.3742
16. PART X= 6.47222 = 0.6432 7.0000 0.3534 % PV = 100 (PV/Tol)
AVE ( Xp ) 5.900 6.133 6.211 7.189 7.544 7.333 5.500 6.467 6.856 5.589 Rp= 2.04444 Tolerance 8.0000 0.3375 = 100(0.6432/3.000000)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 0.15333 Tol = Upper - Lower 9.0000 0.3249 = 21.4394
18 (Max x - Min x) = xDIFF= 0.06333 = 8-5 10.0000 0.3146
19 R x D4* = APPRAISER A OUT OF CONTROL UCLR= 0.39560 = 3.0000 NDC = 1.41(PV/R&R)
20 R x D3* = LCLR= 0.00000 = 9.52323
= 10
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are All calculations are based upon predicting 5.15 sigma (99.0% of the area under the normal distribution curve).
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- K1 is 5.15/d2, where d2 is dependent on the number of trials (m) and the number if parts times the number of is

card values and re-average and recompute R and the limiting value from the remaining observations. operators (g) which assumed to be greater than 15.
AV - If a negative value is calculated under the square root sign, the appraiser variation (AV) defaults to zero (0).
Notes: 1) Use parts for reading from different lot or shift , never from a continous flow. K2 is 5.15/d2, where d2 is dependent on the number of operators (m) and (g) is 1, since there is only one range calculation.

2) Not to be used for checking special characteristics in any part K2 is 5.15/d2, where d2 is dependent on the number of parts (m) and (g) is 1, since there is only one range calculation.
d2 is obtained from Table D3, "Quality Control and Industrial Statistics", A.J. Duncan.
 GAUGE REPEATABILITY AND REPRODUCIBILITY DATA SHEET
VARIABLE DATA RESULTS
Part Number : Gage Name : Appraiser A
BUS DFT Meter 0-600 MICRONS Vilas Rajput
Part Name Gage Number : Appraiser B
AL Shrilanka AL/PT/10-01-02 Vishwnu
Characteristic Specification Instrument Type : Appraiser C
Paint Thickness 70.0000 90.0000 Paint Thickness checking Gauge Sagar
Characteristic Classification Trials Parts Appraisers Date Performed
Critical 70.0000 90.0000 3 10 3 09.12.2015

APPRAISER/ PART AVERAGE Measurement Unit Analysis % Tolerance (Tol)

TRIAL # 1 2 3 4 5 6 7 8 9 10 Repeatability - Equipment Variation (EV)
1. A 1 75.0000 78.0000 72.0000 80.0000 79.0000 85.0000 82.0000 88.0000 83.0000 81.0000 80.30000 EV = R x K1 Trials K1 % EV = 100 (EV/Tol)
2 2 76.0000 78.0000 73.0000 81.0000 80.0000 86.0000 80.0000 86.0000 83.0000 80.0000 80.30000 = 1.46667 x 0.5908 2.0000 0.8862 = 100(0.8665/20.0000)
3 3 75.0000 80.0000 72.0000 82.0000 79.0000 85.0000 82.0000 88.0000 84.0000 81.0000 80.80000 = 0.8665 3.0000 0.5908 = 4.3325
4 AVE 75.333 78.667 72.333 81.000 79.333 85.333 81.333 87.333 83.333 80.667 xa= 80.46667 Reproducibility - Appraiser Variation (AV)
5 R 1.000 2.000 1.000 2.000 1.000 1.000 2.000 2.000 1.000 1.000 ra= 1.40000 AV = {(xDIFF x K2)2 - (EV2/nr)}1/2 % AV = 100 (AV/Tol)
6. B 1 76.0000 79.0000 74.0000 81.0000 78.0000 86.0000 82.0000 87.0000 82.0000 80.0000 80.50000 = {(0.26667 x 0.5321)^2 - (0.86651 ^2/(10 x 3))}^1/2 = 100(0.0000/20.0000)
7 2 76.0000 81.0000 73.0000 82.0000 80.0000 84.0000 81.0000 88.0000 83.0000 81.0000 80.90000 = 0.0000 Appraisers 2.0000 3.0000 = 0.0000
8 3 75.0000 79.0000 73.0000 81.0000 80.0000 85.0000 82.0000 87.0000 82.0000 80.0000 80.40000 K2 0.7071 0.5321 n = number of parts
9 AVE 75.667 79.667 73.333 81.333 79.333 85.000 81.667 87.333 82.333 80.333 xb= 80.60000 Repeatability & Reproducibility (R & R) r = number of trials
10 R 1.000 2.000 1.000 1.000 2.000 2.000 1.000 1.000 1.000 1.000 rb= 1.30000 R&R = {(EV2 + AV2)}1/2 Parts K3
11. C 1 77.0000 79.0000 73.0000 80.0000 80.0000 85.0000 80.0000 87.0000 82.0000 80.0000 80.30000 = {(0.8665^2 + 0.0000^2)}^1/2 2.0000 0.7071 % R&R = 100 (R&R/Tol)
12 2 75.0000 79.0000 74.0000 78.0000 78.0000 86.0000 81.0000 86.0000 83.0000 81.0000 80.10000 = 0.8665 3.0000 0.5231 = 100(0.8665/20.0000)
13 3 77.0000 81.0000 73.0000 80.0000 79.0000 85.0000 82.0000 88.0000 82.0000 79.0000 80.60000 Part Variation (PV) 4.0000 0.4467 = 4.3325
14 AVE 76.333 79.667 73.333 79.333 79.000 85.333 81.000 87.000 82.333 80.000 xb= 80.33333 PV = RP x K3 5.0000 0.4030 Gauge system O.K
15 R 2.000 2.000 1.000 2.000 2.000 1.000 2.000 2.000 1.000 2.000 rb= 1.70000 = 14.2222 x 0.3146 6.0000 0.3742
16. PART X= 80.46667 = 4.4743 7.0000 0.3534 % PV = 100 (PV/Tol)
AVE ( Xp ) 75.778 79.333 73.000 80.556 79.222 85.222 81.333 87.222 82.667 80.333 Rp= 14.22222 Tolerance 8.0000 0.3375 = 100(4.4743/20.000000)
17 (ra + rb + rc) / (# OF APPRAISERS) = R= 1.46667 Tol = Upper - Lower 9.0000 0.3249 = 22.3716
18 (Max x - Min x) = xDIFF= 0.26667 = 90 - 70 10.0000 0.3146
19 R x D4* = UCLR= 3.78400 = 20.0000 NDC = 1.41(PV/R&R)
20 R x D3* = LCLR= 0.00000 = 7.280704
= 7
* D4 =3.27 for 2 trials and 2.58 for 3 trials; D3 = 0 for up to 7 trials. UCLR represents the limit of individual R's. Circle those that are All calculations are based upon predicting 5.15 sigma (99.0% of the area under the normal distribution curve).
beyond this limit. Identify the cause and correct. Repeat these readings using the same appraiser and unit as originally used or dis- K1 is 5.15/d2, where d2 is dependent on the number of trials (m) and the number if parts times the number of is

card values and re-average and recompute R and the limiting value from the remaining observations. operators (g) which assumed to be greater than 15.
AV - If a negative value is calculated under the square root sign, the appraiser variation (AV) defaults to zero (0).
Notes: 1) Use parts for reading from different lot or shift , never from a continous flow. K2 is 5.15/d2, where d2 is dependent on the number of operators (m) and (g) is 1, since there is only one range calculation.

2) Not to be used for checking special characteristics in any part K2 is 5.15/d2, where d2 is dependent on the number of parts (m) and (g) is 1, since there is only one range calculation.
d2 is obtained from Table D3, "Quality Control and Industrial Statistics", A.J. Duncan.