GAGE R & R ANALYSIS REPORT

CUSTOMER: TENNECO GAGE NAME: Digital Vernier Caliper NOMINAL: DATE: 20-Sep-19
PART NO.: 354893 GAGE NO.: VAPL/DVC/01 TOL(+): 0.1 PERFORMED BY: Pramod Nautiyal
CHARACTERISTIC: Dim 4.0 GAGE TYPE: TOL(-): 0.1
APPRAISER A NAME: Vivek PART
1 2 3 4 5 6 7 8 9 10 AVERAGE
1 4.04 4.05 4.08 4.06 4.04 4.03 4.06 4.03 4.02 4.03 4.044
GAGE R & R SUMMARY
TRIAL 2 4.05 4.04 4.07 4.07 4.01 4.04 4.05 4.07 4.03 4.04 4.047

3 4.06 4.05 4.05 4.08 4.04 4.03 4.04 4.05 4.01 4.03 4.044 MEASUREMENT UNIT ANALYSIS
AVERAGE 4.050 4.047 4.067 4.070 4.030 4.033 4.050 4.050 4.020 4.033 XBARA 4.045 REPEATABILITY (EV)
RANGE 0.020 0.010 0.030 0.020 0.030 0.010 0.020 0.040 0.020 0.010 RBARA 0.021 (EQUIPMENT VARIATION): 0.063
REPRODUCIBILITY (AV)
APPRAISER B NAME: Ram Kumar PART (APPRAISER VARIATION): 0.005
1 2 3 4 5 6 7 8 9 10 AVERAGE
R&R
1 4.02 4.08 4.04 4.05 4.04 4.01 4.06 4.01 4.01 4.05 4.037 (REPEATABILITY & REPRODUCIBILITY): 0.063
TRIAL
2 4.01 4.07 4.03 4.06 4.02 4.01 4.06 4.05 4.03 4.04 4.038

3 4.03 4.08 4.06 4.08 4.05 4.02 4.05 4.03 4.01 4.05 4.046 PART VARIATION (PV): 0.061
AVERAGE 4.020 4.077 4.043 4.063 4.037 4.013 4.057 4.030 4.017 4.047 XBARB 4.040 TOTAL VARIATION (TV): 0.088
RANGE 0.020 0.010 0.030 0.030 0.030 0.010 0.010 0.040 0.020 0.010 RBARB 0.021
% PROCESS % TOLERANCE
APPRAISER C NAME: Akash PART VARIATION (TV) VARIATION (TOL)
1 2 3 4 5 6 7 8 9 10 AVERAGE
1 4.02 4.02 4.09 4.02 4.04 4.03 4.08 4.05 4.07 4.01 4.043 % EQUIPMENT VARIATION: 71.54 31.43
TRIAL 2 4.04 4.01 4.08 4.03 4.05 4.03 4.07 4.06 4.05 4.02 4.044 % APPRAISER VARIATION: 5.87 2.58
3 4.02 4.02 4.06 4.01 4.07 4.02 4.08 4.02 4.06 4.01 4.037 % R & R: 71.78 31.54
AVERAGE 4.027 4.017 4.077 4.020 4.053 4.027 4.077 4.043 4.060 4.013 XBARC 4.041 % PART VARIATION: 69.62 30.59
RANGE 0.020 0.010 0.030 0.020 0.030 0.010 0.010 0.040 0.020 0.010 RBARC 0.020 ndc: 1

REPEATABILITY RANGE CONTROL CHART

XBARp 4.032 4.047 4.062 4.051 4.040 4.024 4.061 4.041 4.032 4.031 # PARTS 10 M (FOR EV(K1) = # OF TRIALS)(FOR AV(K2) = # APPR AND G=1)(FOR PV(K3) = # OF PARTS AND G=1)
0.060 APPRAISER A APPRAISER B APPRAISER C 8
UCL-R 0.053 0.053 0.053 0.053 0.053 0.053 0.053 0.053 0.060
0.053 0.053 OP1? 1 d2 2 3
0.060 4 5 6 7 9 10
0.050 LCL-R 0.000 0.000 0.000 0.000 0.000 0.000R - 0.000 0.000 0.050
0.000 0.000 OP2? 1 1 R - 1.410 1.910 2.240 2.480 2.670 2.830 2.960 3.080 3.180
R -
0.050
RBARBAR 0.021
0.040 0.021 0.021 0.021 0.021 0.021OP1 0.021 0.021 0.021 0.021 OP3? 1 2 OP2 1.280 1.810 2.150 2.400 2.600 2.770 2.910 3.020 3.130
OP3
0.040 0.040 UCL-R
XBARBAR 4.042 4.042 4.042 4.042 4.042 4.042UCL-R
4.042 4.042 4.042 4.042 # OPER 3 3 UCL-R
1.230 1.770 2.120 2.380 2.580 2.750 2.890 3.010 3.110
0.030 LCL-R
LCL-R
UCL-XBAR 4.09542 4.09542 4.09542 4.09542 4.09542 4.09542 4.09542 4.09542 0.030
4.09542 4.09542 # TRIALS (M) 3 4 LCL-R
1.210 0.030
1.750 2.110 2.370 2.570 2.740 2.880 3.000 3.100
RBARB RBARB RBARB
0.020
LCL-XBAR 3.98903 3.98903 3.98903 3.98903 3.98903 3.98903 3.98903 3.98903 0.020
3.98903 3.98903 (G) 30.000 G 5 AR 1.190 1.740 2.100 2.360 2.560 2.730 2.870 2.990 3.100
AR 0.020 AR
0.010 d2A(EV)= 1.128 d2(EV)= 1.693 6 1.180 1.730 2.090 2.350 2.560 2.730 2.870 2.990 3.100
0.010 0.010
d2(PV)= 3.180 d2(AV)= 1.910
0.000 0.000 0.000
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
PART APPRAISER AVERAGE CHART
7 1.170 1.730 2.090 2.350 2.550 2.720 2.870 2.990 3.100
COUNT D4 D3 A2 3/d2
APPRAISER ASIZE A2 D3 D4 3/d2 TOLERANCE XDiff (Ro): 0.005 8 1.170 1.720 2.080 2.350 APPRAISER
2.550 2.720 C 2.870 2.980 3.090
APPRAISER B 4.15
3
4.15 2.574 0 2.574 1.772 2 1.88 0 3.268 4.15
2.659 0.2 Rp: 0.038 9 1.160 1.720 2.080 2.340 2.550 2.720 2.860 2.980 3.090
4.1 3 1.023 0 Xavg2.574
- 1.772 1.3604 AV1: 0.000 10 1.160 1.720
4.1 2.080 2.340 2.550 2.720 2.860 2.980 3.090
4 0.729 0 OP1 4.1
2.282 1.457 AV2: 0.000 11 Xavg -
1.160 1.710 2.080 2.340 2.550 2.720 2.860 2.980 Xavg -
3.090
4.05 OP2 4.05 OP3
5 0.577 0 UCL-2.114 4.05
1.29 12 1.150 1.710 2.070 2.340 2.550 2.720 2.850 2.980 3.090
4 XBAR G 13 UCL-
1.150 1.710 2.070 2.340 2.550 2.710 2.850 2.980 UCL-
3.090
4 4
XBAR XBAR
14 1.150 1.710 2.070 2.340 2.540 2.710 2.850 2.980 3.080
3.95 3.95 3.95
15 1.150 1.710 2.070 2.340 2.540 2.710 2.850 2.980 3.080
3.9 3.9 >15 1.128 1.693
3.9 2.059 2.326 2.534 2.704 2.847 2.970 3.078
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
All calculations are based upon predicting 5.15 sigma (99% of the area under the normal distribution curve).
AV - If a negative value is calculated under the square root sign, the appraiser variation (AV) defaults to zero (0).
ANALYSIS: REAPEATABILITY RANGE CHART: ALL RANGES MUST BE WITHIN CONTROL LIMITS. IF ANY RANGE IS BEYOND THE LIMIT, DISCARD THAT DATA AND RECALCULATE THE LIMITS
APPRAISER AVERAGE CHART: AT LEAST 50% DATA SHOULD BE OUT SIDE OF CONTROL LIMITS. IF NOT MEASUREMENT SYSTEM IS NOT CAPABLE FOR MEASURING PART TO PART VARIATION
R&R: IF MS IS USED FOR SPC, CALCULATE R&R AS "% PROCESS VARIATION" OTHERWISE AS "TOLERANCE VARIATION".
R&R<=10%: MS ACCEPTABLE, 10%<R&R<=30%:MS MAY BE ACCEPTED WITH PROPER JUSTIFICATION, R&R>30%: MS NOT ACCEPTABLE, ndc>=5.