DATE Project Manager

Sponsor

REDUCE
WORKING CYCLE
CURING
DETERMINE PROJECT
Project Team & Responsible
Reduction Working Cycle Of Curing Machine
Title Lead the team, define the target,
reporting to sponsor & team member.
Audit of process steps improvement.
The losses working cycle not achieve the target, actual 2,4% Ilham
Description
meanwhile the target is 2%. Have a gap 0,4% from the target Perform analysis and improvement
proposals from cleaning mold activities
Panji

Category Increase Capacity Curing Perform analysis and improvement

proposals from change bladder activities Febri

Scope Curing Machine

Responsible person from efficiency area
Target reduction 50% setup time mould cleaning dry ice Dede
Target Target reduction 50% setup time mould cleaning sandblast
Target reduction 50% setup time change bladder

Methods;
Methods ECRS, SMED, PKE, Filming and Recording, Time Measurement
& Tools;
Tools Stopwatch, Handycam, Spagheti Chart, Pareto Chart, Flow Process
Diagram
 INTRODUCTION
STEP 1 (Choose one set-up type, define start point and target) STEP 4 (Analyse and solve anomalies)
1.1 Identification of set-up types 4.1 Analysis of priorities and anomalies
1.2 Data Collection – Historical Data 4.2 Determination of countermeasures
1.3 Setup the continuous data collection system 4.3 Implementation of countermeasures
1.4 Priority analysis 4.4. Introduction of monitoring table
1.5 Define the start point and the target 4.5. Cost-benefit analysis
STEP 2 (Define the current best standar and train the oprators) STEP 5 (Further improve the standad)
2.1 Identifying IP code 5.1 Improvement the adjustment methods
2.2 Calculate forklift requirements based on workload
2.3 Filming and formalization of current method
2.4 Proposals For Improvements Of The Ecrs Analysis
Agreement
2.5 Filming and formalization of the best employer
2.6 Operator training
STEP 3 (Introduce a system to record time & anomalies)
3.1 Definition of the time recording system and anomalies
3.2 Definition who, what, when ?
3.3 Provide Operator training
3.4 Daily monitoring of the system and new training if necessary
CHOOSE ONE SETUP TYPE, DEFINE START POINT AND TARGET
STEP 1

OEE Working Cycle(H3) Types Of Set-Up Before improvement 2,4%  Target 2%

3.5
1. Bladder Change  Reduce = 2,4% - 2% = 0,4%
2. Cleaning Mold
3.0 2.6 2.7
2.9
2.7
2.4 - Dry Ice
 Saving = (0,4% x 1440) x 88 machine x 2 mold / 14,8 min/tyre =
2.5 2.3
2.0
2.0 2.0 2.0 2.1
- Sand blast 68 Tyre/Day
1.5
2 2 2 2 2 2 2 2 2 3. Vents Hole Mould Cleaning
1.0 4. Coating Mould
0.5 5. Coating Bladder Saving per Day :
0.0 6. Oring Change (PCI)
68 Tyre/Day
Jan

Feb

March

Apr

May

Jun

Jul

Aug

Sept

Average

Actual Target

Goal Objective : Setup type Actual time (min) Freqday Total time actual (min) Percentage
Reduce working cycle time Mould cleaning (dry ice) 119,98 26 3119,6 52,3%
Bladder change 66,00 26 1716,1 28,8%
Actual Condition : Mould cleaning (sandblast) 172,83 6 1037,0 17,4%
Average working cycle loss from Jan-Sept 2022 is 2,4%. Vents hole mould cleaning 33,29 1 33,3 0,6%
Coating bladder 21,00 1 21,0 0,4%
Target : Coating mould 8,66 2 17,3 0,3%
Reduce working cycle to 2%
Reassembly bladder 16,27 1 16,3 0,3%
Oring change (PCI) 0,00 0 0,0 0,0%
How to :
Reduce set up time on working cycle activity & remove waiting Total 5960,5 100%
 CHOOSE ONE SETUP TYPE, DEFINE START POINT AND TARGET
STEP 1

P ARE T O CHART
3500.0 120.0%
98.8% 99.4% 99.7% 100.0% 100.0%
3000.0 100.0%
2500.0
81.4%
80.0%
2000.0
52.5% 60.0%
1500.0
40.0%
1000.0
500.0 20.0%
3119.6 1716.1 1037.0 33.3 21.0 17.3 0.0
0.0 0.0%

Coating Mould
Bladder Change

Vents Hole Mould Cleaning

Mould Cleaning (Dry Ice)

Mould Cleaning (Sandblast)

Oring Change (PCI)

Coating Bladder

Total Time Actual (min) %Acc

SET-UP PRIORITY ACTIVITY

3500.0
3000.0
2500.0
2000.0
1500.0 3119.6
1000.0 1716.1
500.0 1037.0
0.0
Dry Ice Change Bladder Sandblast
DATE Project Manager
Sponsor

STEP 2
DRY ICE
DEFINE THE CURRENT BEST STANDAR AND TRAIN THE OPERATORS
STEP 2 (Filming and formalization of current method) DRY ICE

PARETO CHART DISTANCE TRAVEL

(DRY ICE)
90 81.5 81.5 120%
80
100% 100%
70
85%
60 80%
50 70%
60%
40 34.4 34.4
30 40%
35%
20
20%
10
0 0%
A-B B-A B-C C-B

FROM-TO FROM TO FREQ DISTANCE TOTAL (M)

(M)
A-B A B 1 81,5 81,5
CODE DESCRIPTION
B-A B A 1 81,5 81,5
A DRY ICE STORAGE
B-C B C 1 34,4 34,4
B CURING MACHINE
C-B C B 1 34,4 34,4
C POWER SUPPLY
TOTAL 231,8
DESCRIPTION
WALKING
DEFINE THE CURRENT BEST STANDAR AND TRAIN THE OPERATORS
STEP 2 (Filming and formalization of current method) DRY ICE
Activity
No Macro Activity Description Time (Min) Distance (m) Ext Int NVA VA

1 MC Dry Ice Move the Dry Ice Machine tp curing area x 0,18 6 x x
2 MC Dry Ice move the trolley of green tyre x 0,82 8 x x

3 MC Dry Ice preparation the dry ice machine x 6,28 x x

4 MC Dry Ice tighten the nut on the mold x 0,72 x x

5 MC Dry Ice set the blader x 0,33 x x
6 MC Dry Ice entry the molding area x 0,72 8 x x
7 MC Dry Ice set the curing machine x 1,35 x x
8 MC Dry Ice tighten the nut on the mold x 1,23 x x
9 MC Dry Ice preparation for cleaning x 0,73 x x
10 MC Dry Ice install the hose of drying ice machine x 0,65 x x
11 MC Dry Ice Wear ear plug x 0,13 x x
12 MC Dry Ice filling dry ice machine x 0,77 x x
13 MC Dry Ice Wear safety helmet x 0,08 x x
14 MC Dry Ice cleaning the top mold with a dry ice machine x 4,28 x x
15 MC Dry Ice filling dry ice machine x 0,50 x x
16 MC Dry Ice cleaning the top mold with a dry ice machine x 3,58 x x
17 MC Dry Ice filling dry ice machine x 0,47 x x
18 MC Dry Ice clean the bottom mold with a dry ice machine x 3,50 x x
19 MC Dry Ice filling dry ice machine x 0,23 x x
20 MC Dry Ice clean the bottom mold with a dry ice machine x 1,52 x x
21 MC Dry Ice tidy up the dry ice machine tools and remove the hose x 1,73 x x
22 MC Dry Ice clean the mold with high pressure air x 0,32 x x
23 MC Dry Ice set up curing machine x 2,53 x x
24 MC Dry Ice tidy up dry ice machine tools x 4,08 x x
25 MC Dry Ice moving dry ice machine from curing mc to eff area x 0,18 x x
Total 36,93
 DEFINE THE CURRENT BEST STANDAR AND TRAIN THE OPERATORS
STEP 2 (Proposals For Improvements Of The Ecrs Analysis Agreement) DRY ICE

Time After
No Macro Activity Description Time (Min) NVA VA E C R S Action
Reduction

1 MC Dry Ice Move the Dry Ice Machine tp curing area 0,18 x 0,18
2 MC Dry Ice move the trolley of green tyre 0,82 x x Can be carry out by operator production 0,00
Prepare all equipment to a toolbox before starting cleaning mold (Impact drill) and brint the
3 MC Dry Ice preparation the dry ice machine 6,28 x x 0,5
toolbox closer to curing machine area
4 MC Dry Ice tighten the nut on the mold 0,72 x 0,72
5 MC Dry Ice set the blader 0,33 x 0,33
6 MC Dry Ice entry the molding area 0,72 x 0,72
7 MC Dry Ice set the curing machine 1,35 x 1,35
8 MC Dry Ice tighten the nut on the mold 1,23 x 1,23
9 MC Dry Ice preparation for cleaning 0,73 x x Provide power supply at every location of curing machine 0,20
10 MC Dry Ice install the hose of drying ice machine 0,65 x 0,65
11 MC Dry Ice Wear ear plug 0,13 x 0,13
12 MC Dry Ice filling dry ice machine 0,77 x x Standardize dry ice machine filling (7 spoon in a time) 0,23
13 MC Dry Ice Wear safety helmet 0,08 x 0,08
14 MC Dry Ice cleaning the top mold with a dry ice machine 4,28 x 4,28
15 MC Dry Ice filling dry ice machine 0,50 x x Standardize dry ice machine filling (7 spoon in a time) 0,23
16 MC Dry Ice cleaning the top mold with a dry ice machine 3,58 x 3,58
17 MC Dry Ice filling dry ice machine 0,47 x x Standardize dry ice machine filling (7 spoon in a time) 0,23
18 MC Dry Ice clean the bottom mold with a dry ice machine 3,50 x 3,50
19 MC Dry Ice filling dry ice machine 0,23 x x Standardize dry ice machine filling (7 spoon in a time) 0,23
20 MC Dry Ice clean the bottom mold with a dry ice machine 1,52 x 1,52
21 MC Dry Ice tidy up the dry ice machine tools and remove the hose 1,73 x 1,73
22 MC Dry Ice clean the mold with high pressure air 0,32 x 0,32
23 MC Dry Ice set up curing machine 2,53 x 2,53
24 MC Dry Ice tidy up dry ice machine tools 4,08 x x Bring a tool box to arrange all equipment neat and fast 3,00
25 MC Dry Ice moving dry ice machine from curing mc to eff area 0,18 x 0,18
Total 36,93 27,67

ESTIMATE REDUCTION TIME

36,93-27,67 = 9,26 Minutes
DEFINE THE CURRENT BEST STANDAR AND TRAIN THE OPERATORS
STEP 2 (Proposals For Improvements Of The Ecrs Analysis Agreement) DRY ICE

No Description Acion Status

Give directions to the curing machine operator to move the trolley in front of the machine
2 move the trolley of green tyre
where the mold cleaning will be done
Provide toolboxes according to work needs closer the curing machine, for mold cleaning
activities with the dry ice method the tools needed are as follows;
3 preparation the dry ice machine
- Impact drill

9 preparation for cleaning Provide power supply at every location of curing machine

12

15
filling dry ice machine Standardize dry ice machine filling (7 spoon in a time)
17

19

24 tidy up dry ice machine tools Bring a tool box to arrange all equipment neat and fast

No Action New Toolbox

Provide toolboxes according to work needs

closer the curing machine, for mold cleaning
3 activities with the dry ice method the tools
needed are as follows;
- Impact drill
DATE Project Manager
Sponsor

STEP 2
SANDBLAST
DEFINE THE CURRENT BEST STANDAR AND TRAIN THE OPERATORS
STEP 2 (Filming and formalization of current method) SANDBLAST

PARETO CHART DISTANCE TRAVEL

(SANDBLAST)
350.0 326.0 326.0 120%
300.0 100% 100%
250.0 88%
76% 80%
200.0
60%
150.0
105.0 105.0 40%
100.0 38%

50.0 20%

0.0 0%
A-B B-A A-C C-A

FROM/TO FROM TO FREQ DISTANCE (M) TOTAL (M)

A-B A B 4 81,5 326,0
CODE DESCRIPTION
B-A B A 4 81,5 326,0
A PREPARATION TABLE
A-C A C 1 105 105,0 B CURING MACHINE
C SANDBLAST AREA
C-A C A 1 105 105,0
DESCRIPTION
TOTAL 373 862,0
WITH FORKLIFT
 FILMING AND FORMALIZATION OF CURRENT METHOD (SANDBLAST)
STEP 2 (Filming and formalization of current method) SANDBLAST
Activity
No Macro Activity Description Time (Min) Distance (m) Ext Int NVA VA

1 Uninstall Mold searching the equipment x 1,62 x x

2 Uninstall Mold move green tyre x 0,35 2 x x
3 Uninstall Mold push down green tyre from curing machine x 0,27 x x
4 Uninstall Mold move green tyre x 0,28 4 x x
5 Uninstall Mold up the press mould x 0,48 x x
6 Uninstall Mold move trolley and equipment x 1,00 7 x x
7 Uninstall Mold searching the equipment x 0,57 30 x x
8 Uninstall Mold uninstall the bladder x 2,25 x x
9 Uninstall Mold waiting searching the forklift x 8,33 x x
10 Uninstall Mold release the bladder x 2,38 x x
11 Uninstall Mold hook the blader with eyebolt x 0,87 x x
12 Uninstall Mold move the blader from curing machine x 1,50 30 x x
13 Uninstall Mold hook the blader with eyebolt x 0,57 x x
14 Uninstall Mold move the blader from curing machine x 3,55 30 x x
15 Uninstall Mold down the press mould x 0,48 x x
16 Uninstall Mold release the upper mould x 1,00 x x
17 Uninstall Mold move the equipment and klem ring x 0,40 4 x x
18 Uninstall Mold up the press mould x 0,37 x x
19 Uninstall Mold install the eyebolt mould x 0,18 x x
20 Uninstall Mold move mould into mould's pallet x 4,68 4 x x
21 Uninstall Mold release the eyebolt mould from mould x 0,28 x x
22 Uninstall Mold arrange the equipment x 0,38 x x
23 Uninstall Mold move mould into mc sandblasting area x 2,00 15 x x
 FILMING AND FORMALIZATION OF CURRENT METHOD (SANDBLAST)
STEP 2 (Filming and formalization of current method) SANDBLAST
Activity
No Macro Activity Description Time (Min) Distance (m) Ext Int NVA VA

24 MC Sandblast hook the eyebolt to mould x 0,15 x x

25 MC Sandblast move the upper mould to mould table x 0,70 2 x x
26 MC Sandblast hook the eyebolt to buttom mould x 0,83 x x
27 MC Sandblast move the buttom mould into the sandblast machine x 1,47 1,5 x x
28 MC Sandblast release the eyebolt from mould x 0,28 x x
29 MC Sandblast setup the sandblasting machine x 1,68 x x
30 MC Sandblast starting the sandblasting mould cleaning (buttom) x 4,77 x x
31 MC Sandblast cleaning and repair(weekly broken) the buttom mould x 4,35 x x
32 MC Sandblast hook the eyebolt to buttom mould x 0,27 x x
33 MC Sandblast move the buttom mould to the mould table x 1,75 3 x x
34 MC Sandblast hook the eyebolt to the upper mould x 0,92 x x
35 MC Sandblast move the upper mould into the sandblast machine x 1,62 3 x x
36 MC Sandblast release the eyebolt from the upper mould x 0,22 x x
37 MC Sandblast starting the sandblasting mould cleaning (upper) x 3,42 x x
38 MC Sandblast cleaning and repair the upper mould x 0,60 x x
39 MC Sandblast hook the eyebolt to buttom mould x 0,43 x x
40 MC Sandblast move the buttom mould to the mould table x 2,08 3 x x
41 MC Sandblast hook the eyebolt to the upper mould x 1,08 x x
42 MC Sandblast move the upper mould to the mould table x 1,22 3 x x   NVA VA TOTAL
43
44
MC Sandblast
MC Sandblast
hook the eyebolt to the buttom mould
move the buttom mould
x
x
2,33
1,67 3
x
x
x
x
JUMLAH 8 56 64
45 MC Sandblast release the eyebolt from the buttom mould x 0,20 x x WAKTU (MIN) 14,1 71,12 85,22
46 MC Sandblast move a pair of mould into the mould pallet x 2,23 3 x x
47 MC Sandblast release the eyebolt from a pair of mould x 0,38 x x
48 MC Sandblast move a pair of mould with forklift to the curing area x 2,00 15 x x
49 Install Mold move a pair of mould into the curing machine x 0,70 10 x x
50 Install Mold release the eyebolt from a pair of mould x 1,30 x x
51 Install Mold move away the forklift from the curing machine x 0,33 4 x x
52 Install Mold down the press mould x 0,48 x x
53 Install Mold prepare the equipment x 1,40 x x
54 Install Mold use the impact drill to install upper mould x 0,37 x x
55 Install Mold pull up the press mould x 0,37 x x
56 Install Mold take the bladder from the bladder area x 2,27 x x
57 Install Mold move the bladder into the curing machine x 1,12 15 x x
58 Install Mold move away the forklift from the curing machine x 0,30 4 x x
59 Install Mold prepare the equipment and release eyebolt x 0,42 x x
60 Install Mold install the bladder x 1,18 x x
61 Install Mold use the impact drill to install buttom mould x 0,40 x x
62 Install Mold setup the blader x 1,42 x x
63 Install Mold cleaning mould with high pressure air x 0,82 x x
64 Install Mold setup the curing machine x 1,90 x x
Total 85,2 195,5 0 64 8 56
PROPOSALS FOR IMPROVEMENTS OF THE ECRS ANALYSIS AGREEMENT
(SANDBLAST)
STEP 2 (Proposals For Improvements Of The Ecrs Analysis Agreement) SANDBLAST
No Description NVA VA Eliminate Combine Rearange Simplify Action Status

1 searching the equipment x x Prepare all equipment before start uninstalling bladder

2 move green tyre x x Can be carry out by operator production

3 push down green tyre from curing machine x x Can be carry out by operator production

4 move green tyre x x Can be carry out by operator production

6 move trolley and equipment x x the activity can be carry out after move trolley

7 searching the equipment x x Prepare all equipment before start uninstalling bladder

9 waiting searching the forklift x x The forklift should be available anytime

11 hook the blader with eyebolt x x Use threaded lifting pins

12 move the blader from curing machine x x Place the bladder around the curing machine in a bladder pallet which is sufficient for 2 bladders

13 hook the blader with eyebolt x x Use threaded lifting pins

14 move the blader from curing machine x x Place the bladder around the curing machine in a bladder pallet which is sufficient for 2 bladders

17 move the equipment and klem ring x x operator can bring a pallete to bring more equipment

21 release the eyebolt mould from mould x x this activity can be carry out at the same time before move the mold to mold pallete

23 move mould into mc sandblasting area x x prepare the forklift pallete

29 setup the sandblasting machine x x This Activity should be carry out by operator 2 when the sandblast machine is delay

56 take the bladder from the bladder area x x Place the bladder around the curing machine in a bladder pallet which is sufficient for 2 bladders

57 move the bladder into the curing machine x x Place the bladder around the curing machine in a bladder pallet which is sufficient for 2 bladders

60 install the bladder x x Prepare and bring all equipment near arround the curing machine

63 cleaning mould with high pressure air x x liquid cleaning should be available before instalation

ACTUAL TIME 85,2

TIME AFTER
61,8
ESTIMATE REDUCTION TIME
85,2-61,8 = 23,4 Minutes
REDUCTION
 PROPOSALS FOR IMPROVEMENTS OF THE ECRS ANALYSIS AGREEMENT
(SANDBLAST)
STEP 2 (Proposals For Improvements Of The Ecrs Analysis Agreement) SANDBLAST

No Action A New Bladder Pallete No Action A New Threaded Lifting Pins

12
11
14
Place the bladder around the curing machine in a bladder pallet which is
sufficient for 2 bladders hook the blader with eyebolt
56

57 13

No Action New Toolbox

No Action A New Box for Bolt
1 Provide toolboxe according to work needs closer the curing machine, for
mold cleaning activities with the sandblast method the tools needed are as
7 follows; 16 Uninstall Mold

- Hammer
17
- Pahat
- Impact drill
60
- L key 61 Install Mold

63 - Cleaning Liquid
 DATE Project Manager
Sponsor

STEP 2 CHANGE
BLADDER
DEFINE THE CURRENT BEST STANDAR AND TRAIN THE OPERATORS
STEP 2 (Filming and formalization of current method) CHANGE BLADDER

PARETO CHART DISTANCE TRAVEL

(CHANGE BLADDER)
180 120%
163 163
160
100% 100%
140
120 80%
100
60%
80 50%
60 40%
40
20%
20
0 0%
A-B B-A

FROM-TO FROM TO FREQ DISTANCE (M) TOTAL (M)

A-B A B 2 81,5 163
B-A B A 2 81,5 163 CODE DESCRIPTION
A PREPARATION TABEL
TOTAL 326 B CURING MACHINE
DESCRIPTION

WITH FORKLIFT
FILMING AND FORMALIZATION OF CURRENT METHOD (CHANGE BLADDER)
STEP 2 (Filming and formalization of current method) CHANGE BLADDER

Macro Activity
No Description Time (Minutes) Distance (m)
Activity

1 Release Klem Centerpost X 1,47

2 Down Centerpost X 0,35

Uninstall Bladder
3 Open Bladder X 0,15
4 Installation eye bolt and link to hook in lifter X 0,90
5 Move bladder with forklift x 0,73 1
6 Close press mould X 1,23
7 Move bladder to prep. Table X 2,00 51
8 Release clamp ring top from bladder X 0,80
9 Release blader X 1,17
Assembly Blader

10 Clean clamp ring blader X 0,28

11 Searching the new blader x 2,18 30
12 assembly the new blader x 4,35
13 Installation eye bolt and link to hook in lifter x 0,87
14 move blader to curing area x 1,57 51
15 up the press mould x 1,00
16 entry to mould area x 0,40 2
17 set the left one blader x 0,18
18 check the left one blader x 0,83
19 change oring x 1,32
20 move the new blader to curing machine x 1,63 5
Install Blader

21 installation the new blader x 2,82

22 up the center post x 0,25
23 set the blader x 0,18
24 up the center post x 0,58
25 clean the blader x 1,15
26 Check baut/mur and turn on machine x 0,57
27 write the Checksheet x 1,87
28 Reset counter bladder ke o x 3,07
Total 33,9 140
 FILMING AND FORMALIZATION OF CURRENT METHOD (CHANGE BLADDER)
STEP 2 (Proposals For Improvements Of The SMED & Ecrs Analysis Agreement ) CHANGE BLADDER

Separate internal and external steps Convert internal to external Streamline all aspects of setup operations

Description Time Ext Int Description Time Ext Int Eliminate Description Time Ext Int

Uninstall Bladder Release Klem Centerpost 1,47 X Uninstall Bladder Release Klem Centerpost 1,47 X Assembly Blader Release clamp ring top from bladder 0,80 X
Uninstall Bladder Down Centerpost 0,35 X Uninstall Bladder Down Centerpost 0,35 X Assembly Blader Release blader 1,17 X
Uninstall Bladder Open Bladder 0,15 X Uninstall Bladder Open Bladder 0,15 X Assembly Blader Clean klem ring blader 0,28 X
Uninstall Bladder Installation eye bolt and link to hook in lifter 0,90 X Uninstall Bladder Installation eye bolt and link to hook in lifter 0,90 X Assembly Blader Searching the new blader 2,18 X
Uninstall Bladder Move bladder with forklift 0,73 X Uninstall Bladder Move bladder with forklift 0,73 X Assembly Blader assembly the new blader 4,35 X
Uninstall Bladder Close press mould 1,23 X Uninstall Bladder Close press mould 1,23 X Assembly Blader Installation eye bolt and link to hook in lifter 0,87 X
Uninstall Bladder Move bladder to prep. Table 2,00 X Uninstall Bladder Move bladder to prep. Table 2,00 X Assembly Blader move blader to curing area 1,57 X
Assembly Blader Release clamp ring top from bladder 0,80 X Assembly Blader Release clamp ring top from bladder 0,80 X Uninstall Bladder Release Klem Centerpost 1,47 X
Assembly Blader Release blader 1,17 X Assembly Blader Release blader 1,17 X Uninstall Bladder Down Centerpost 0,35 X
Assembly Blader Clean klem ring blader 0,28 X Assembly Blader Clean klem ring blader 0,28 X Uninstall Bladder Open Bladder 0,15 X
Assembly Blader Searching the new blader 2,18 X Assembly Blader Searching the new blader 2,18 X Uninstall Bladder Installation eye bolt and link to hook in lifter 0,90 X
Assembly Blader assembly the new blader 4,35 X Assembly Blader assembly the new blader 4,35 X Uninstall Bladder Move bladder with forklift 0,73 X
Assembly Blader Installation eye bolt and link to hook in lifter 0,87 X Assembly Blader Installation eye bolt and link to hook in lifter 0,87 X Uninstall Bladder Close press mould 1,23 X
Assembly Blader move blader to curing area 1,57 X Assembly Blader move blader to curing area 1,57 X install bladder up the press mould 1,00 X
Install Blader up the press mould 1,00 X Install Blader up the press mould 1,00 X install bladder entry to mould area 0,40 X
Install Blader entry to mould area 0,40 X Install Blader entry to mould area 0,40 X install bladder set the left one blader 0,18 X
Install Blader set the left one blader 0,18 X Install Blader set the left one blader 0,18 X install bladder check the left one blader 0,83 X
Install Blader check the left one blader 0,83 X Install Blader check the left one blader 0,83 X install bladder change oring 1,32 X
Install Blader change oring 1,32 X Install Blader change oring 1,32 X install bladder move the new blader to curing machine 1,63 X
Install Blader move the new blader to curing machine 1,63 X Install Blader move the new blader to curing machine 1,63 X install bladder installation the new blader 2,82 X
Install Blader installation the new blader 2,82 X Install Blader installation the new blader 2,82 X install bladder up the center post 0,25 X
Install Blader up the center post 0,25 X Install Blader up the center post 0,25 X install bladder set the bladder 0,18 X
Install Blader set the bladder 0,18 X Install Blader set the bladder 0,18 X install bladder up the center post 0,58 X
Install Blader up the center post 0,58 X Install Blader up the center post 0,58 X install bladder clean the blader 1,15 X
Install Blader clean the blader 1,15 X Install Blader clean the blader 1,15 X install bladder Check baut/mur at unloader dan turn on mesin 0,57 X
Install Blader Check baut/mur at unloader dan turn on mesin 0,57 X Install Blader Check baut/mur at unloader dan turn on mesin 0,57 X install bladder Filling checksheet 1,87 X
Install Blader Filling checksheet 1,87 X Install Blader Filling checksheet 1,87 X install bladder Reset counter bladder ke o 3,07 X
Install Blader Reset counter bladder ke o 3,07 X Install Blader Reset counter bladder ke o 3,07 X install bladder Move bladder to prep. Table 2,00 X
Total 33,9 Total 33,9 Total 33,9
 PROPOSALS FOR IMPROVEMENTS OF THE ECRS ANALYSIS AGREEMENT
(CHANGE BLADDER)
STEP 2 (Proposals For Improvements Of The Ecrs Analysis Agreement) CHANGE BLADDER
Time After
No Macro Activity Description Time Ext Int NVA VA Eliminate Combine Rearrange Simplify Action Status
Reduction

1 Assembly Blader Release clamp ring top from bladder 0,80 X X 0,80
2 Assembly Blader Uninstall bladder 1,17 X X 1,17
3 Assembly Blader Clean klem ring bladder 0,28 X X 0,28
4 Assembly Blader Searching the new blader 2,18 X X x Prepare the bladder to be replaced 2,18
5 Assembly Blader assembly the new blader 4,35 X X 4,35
6 Assembly Blader Installation eye bolt and link to hook in lifter 0,87 X X 0,87
7 Assembly Blader move blader to curing area 1,57 X X x Bring the new blader with bladder pallet in one time transport 1,57
8 Uninstall Bladder Release Klem Centerpost 1,47 X X 1,47
9 Uninstall Bladder Down Centerpost 0,35 X X 0,35
10 Uninstall Bladder Open Bladder 0,15 X X 0,15
11 Uninstall Bladder Installation eye bolt and link to hook in lifter 0,90 X X x Use threaded lifting pins 0,10
12 Uninstall Bladder Move bladder with forklift 0,73 X X x Carry out activities in accordance with work instructions and train the operator 0,50
13 Uninstall Bladder Close press mould 1,23 X X 1,23
14 Install Blader up the press mould 1,00 X X 1,00
15 Install Blader entry to mould area 0,40 X X X Carry out activities in accordance with work instructions and train the operator 0,00
16 Install Blader set the left one blader 0,18 X X X Carry out activities in accordance with work instructions and train the operator 0,00
17 Install Blader check the left one blader 0,83 X X X Carry out activities in accordance with work instructions and train the operator 0,83
18 Install Blader change oring 1,32 X X x Provide a place for equipment as needed 0,00
19 Install Blader move the new blader to curing machine 1,63 X X 1,63
20 Install Blader installation the new blader 2,82 X X 2,82
21 Install Blader up the center post 0,25 X X 0,25
22 Install Blader set the bladder 0,18 X X 0,18
23 Install Blader up the center post 0,58 X X 0,58
24 Install Blader clean the blader 1,15 X X 1,15
25 Install Blader Check sensor at unloader dan turn on mesin 0,57 X X X Carry out activities in accordance with work instructions and train the operator 0,00
26 Install Blader Filling checksheet 1,87 X X 1,87
27 Install Blader Reset counter bladder ke o 3,07 X X 3,07
28 Install Blader Move bladder to prep. Table 2,00 x X x put the old one blader to blader pallet 0,00
Total 33,9 17,2

ESTIMATE REDUCTION TIME

33,9-17,2 = 16,7 Minutes
PROPOSALS FOR IMPROVEMENTS OF THE ECRS ANALYSIS AGREEMENT
(CHANGE BLADDER)
STEP 2 (Proposals For Improvements Of The Ecrs Analysis Agreement) CHANGE BLADDER
No Description Action Status
7 move blader to curing area Bring the new blader with bladder pallet in one time transport
11 Installation eye bolt and link to hook in lifter Use threaded lifting pins
12 Move bladder with forklift Carry out activities in accordance with work instructions and train the operator
15 entry to mould area Carry out activities in accordance with work instructions and train the operator
16 set the left one blader Carry out activities in accordance with work instructions and train the operator
17 check the left one blader Carry out activities in accordance with work instructions and train the operator
18 change oring Provide a place for equipment as needed
25 Check baut/mur at unloader dan turn on mesin Carry out activities in accordance with work instructions and train the operator No Activity New Toolbox
28 Move bladder to prep. Table put the old one blader to blader pallet

No Action New Toolbox

2 Uninstall bladder

11 Use threaded lifting pins

8 Release Klem Centerpost

Provide toolboxe according to work needs closer the 18 change oring

curing machine, for change blader activities the tools
needed are as follows;
- Hammer
18
- Pahat 20 installation the new blader
- Impact drill
- L key

Bring the new blader with bladder pallet in one time

transport and put the old one blader

28
DEFINE THE CURRENT BEST STANDAR AND TRAIN THE OPRATORS
STEP 2 (Workload forklift)
Description Duration Regulation Standard
(Minute) (according to standard) Minutes
Available time/shift 100% 1.440
Break 135 135
Briefing 10 10
Allowance 7 7
Available time/shift (maximum) 1.288
Reduce duration and frequency per day
Total Usage Time Duration Regulation Frequency Total
(Minute) (according to standard) Per Day minutes
Mould Cleaning-Sandblast 90,0 6,0 540,0
Change blader 30,7 26,0 798,0
Change Mould 61,8 10,0 618,0
Pembuangan scrap blader 17,3 1,0 17,3
Pengisian dry ice 27,2 1,0 27,2
Tidy up rack scrap mould 63,0 3,0 189,0
Tidy up rack mould before after
164,0 3,0 492,0
cleaning
Loading/unload mold in warehouse 63,6 0,6 36,2
change the battery 16,0 1,0 16,0

Total Time Workload/d 2.733,7

Required Lifter/sh 2,1

Current Number of Lifter/sh 2,0

Saturation 106,14%