Auto Auto

Sysco Laser
UV Screen

Project Analys (OEE)

 (Background of OEE)
Project analysis slide 2
OEE MONITORING OEE Socialization and Procedure
• Stage trial with NIKE (Validation) Training
• Capture, analyse cycle time capacity
• Provide minimum requirement of OEE Ecosystem Knowledge about Safety & it’s
Safety procedure
a) OEE Socialization and Procedure Training
b) Data Collection & Data Analysis
• OEE Monitoring ( Weekly and Monthly) SOP Standard Operational Procedure

DATA COLLECTION ANALYSIS

Nesting Basic Software Adjustment

Maintenance by themselves before

Autonomous & after working hour

Input Data How to input the OEE Data

Collection Collection

Learn and understand the standard

SWS working motion

Try to implement the training

Trial materials & see the progress
 OEE Benefit

Objective Objective Objective

Systematic approach to Key metric in TPM Measure whether the
monitor and improve the (Total Productive machine runs when
effectiveness of the Maintenance) needed, at the required
manufacturing program to measure rate of the machine, with
equipment manufacturing the required quality
effectiveness
Root TPm
Ownership
Cause Drive

Utilization
System TPM
parameter

Beneefit Benefit Your Text Here

Root cause Drive TPM with Increase operator
analysis common KPI visibility,
(Downtime/Speed machine ownership &
Loss/Scrap accountability
 OEE Data Flow

Data Collection
&
Auto Machine Analysis
Nike
&
HQ
 OEE Current Condition
Precentage
01 Auto OV
Target OEE Precentage : 80 %
Current OEE Precentage : 83.60 %

02 Sysco
Target OEE Precentage : 80 %
Current OEE Precentage : 64.40 %

03 Laser
Target OEE Precentage : 80 %
Current OEE Precentage : 62.20 %

04 Auto Screen
Target OEE Precentage : 80 %
Current OEE Precentage : 64.65 %
 Top Issue
Unplanned Current Condition
Downtime 01 Auto OV
1. Waiting for Material (Rubber)

02 Sysco
1. Model Change / Material
2. Change Cutting Dies
3. Waiting for Nesting
03 Laser
1. Material Feed
2. Waiting for Nesting
3. Model Change
04 Auto Screen
1. Damage Screen
2. Waiting for Material
3. Change Screen
Action Plan
01 Auto OV
1. Keep Rubber Input Optimization in
Degreaser
02 Sysco
1. Planning Standarization
2. Nesting Ahead
3. Material Additional Length
03 Laser
1. Planning Standarization
2. Nesting Ahead
3. Material Additional Length
4. Component Selection

04 Auto Screen
1. Style Screen Selection
2. Create SOP for Auto Screen Critical Process
3. Chemical Standardization
4. Round and wipes standardization
5. Machine or Tooling modification
 Auto UV Action Plan Details
Action Paln
Variable Target Current Problem Details

OEE Rate 80 % 78.30 % - - -

Quality Rate 99 % 99.6 % - - -

Performance
90 % 92 % - - -
Rate

1. We match rubber qty and

IP qty to maximize auto uv
(IP) input. or
1. Rubber Input in 2. we decide to move waiting
Waiting for Degreaser or for material (rubber) as
Operation
90 % 91 % Material 2. Put waiting for material external factor of
Rate
(Rubber) (rubber) in Planned unplanned downtime that
downtime catagory cause of operation rate is
not achieve in Planned
down time category (No
Production Plan).
 Sysco Action Plan Details
Action Paln
Variable Target Current Problem Details

OEE Rate 80 % 60.50 % - - -

Quality Rate 99 % 99 % - - -
Performance 1. Sysco should have their own planning
90 % 73 %
Rate based on their order to maximize sysco
machine input.
2. After sysco have their own planning
1. Planning Standardization standardization, we try to do nesting
1. Model Change /
2. Nesting ahead ahead (4 lot a head) to reduce the
Material downtime and to maximize sysco cutting
3. Additional Material
2. Change Cutting process
length
Dies 3. We should add the length of material
4. Downtime Data
3. Waiting for (especially strobel material) as long) as
Operation Collection monitoring warehouse can add the length of
90 % 88 % Nesting
and socialization
Rate 4. Downtime Data material to reduce changing material
repetition in sysco
Collection 4. We have to re-socialize about the
downtime data collection and monitor
the user that collect the data to avoid
the misunderstanding about downtime
data collection
 Laser Action Plan Details
Action Paln
Variable Target Current Problem Details

OEE Rate 80 % 60.90 % - - -

Quality Rate 99 % 99 % - - -
Performance 1. Laser should have their own planning based
90 % 67 % on their order to maximize laser machine
Rate 1. Planning Standardization input.
2. Nesting ahead 2. After laser have their own planning
1. Material feed standardization, we try to do nesting ahead
3. Additional Material
2. Change Model (4 lot a head) to reduce the downtime and
length to maximize laser cutting process
3. Waiting for
4. Downtime Data 3. We should add the length of material as
Nesting long) as warehouse can add the length of
Collection monitoring
4. Downtime Data material to reduce changing material
and socialization
Operation Collection repetition in laser
90 % 93 % 5. Cycle Time
5. Component Selection 4. We have to re-socialize about the downtime
Rate and Cycle Time data collection and monitor the user that
Standard collect the data to avoid the
Standard misunderstanding about downtime data
collection
5. We do tight selection of component based
on their material and cycle time that
appropriate for laser
 Auto Screen Action Plan Details
Action Paln
Variable Target Current Problem Details

OEE Rate 80 % 50.92 % - - -

1. Drive production team to
follow chemical, round and 1. Drive and monitor production team to follow
chemical, round and wipes standard based on
wipes standard based on CE
1. Chemical CE and ME Team (PFC and BPFC) to reduce
and ME Team (PFC and the quality rate in autoscreen machine process
Standardization BPFC) 2. Do trial first for giving additional heater inside
2. Round and wipes
Quality Rate 99 % 91 % standardization
2. Install additional heater autoscreen machine to make the component
inside autoscreen machine dry (each round) to reduce pill off issue
3. Machine and (trial first) 3. Create Frame tension and Maintenance
Frame 3. Frame Tension and Standardization based on DOE (Design of
Experiment)
Maintenance Standardization

Performance
90 % 71 %
Rate 1. Color Screen Selection and
Cycle Time Standard
1. We do tight selection of color screen that
appropriate (Cycle time and color screen) in
autoscreen machine
2. Downtime Data Collection 2. We have to re-socialize about the downtime data
1. Color Screen monitoring and socialization collection and monitor the user that collect the
Selection 3. Create and monitor SOP of data to avoid the misunderstanding about
2. Dowtime Data critical process in auto downtime data collection
Operation screen (ex. Cleaning 3. We also have to create SOP of critical process in
90 % 98 % Collection auto screen (ex. Cleaning component, Placing
Rate component, Placing Component and Cleaning Frame) and monitor
Component and Cleaning production to follow the OSP to reduce
Frame) downtime in autoscreen machine
THANKS