WE MAKE YOUR MACHINES SMART,

AND YOUR FACTORY SMARTER

OEE MONITORING,
MADE EASY
OEE MONITORING?
How Autobits empowers you

Monitor. Measure. Maximize.

OEE MONITORING?
How is OEE calculated

Availability -Total hours machine is ready for production compared

A with total available time ( 18 / 22.5 = 80%)

Performance - Total units that could be produced in the given

P available time compared with actual production (220 / 250 = 88%)

Quality – Total rejection compared with total production.

Q ( 216 / 220 = 98%)

A X P X Q = OEE ( 80% X 88% X 98% = 69%)

OEE

Monitor. Measure. Maximize.

OEE MONITORING IN DETAIL
How is OEE calculated

Availability – Calculated by acquiring downtime

A reasons

Performance – Calculated by analysing minimum

P cycle time and actual cycle time

Quality – Calculated in regard to good production vs

Q actual production

A X P X Q = OEE ( 80% X 88% X 98% = 69%)

OEE

Monitor. Measure. Maximize.

WHY MEASURE OEE?
WHY AUTOMATED OEE MONITORING?
4 benefits that Industrial IoT provides you

INCREASES GET TIMELY RELIABLE IMPROVES

TRANSPARENCY REPORTS DATA MACHINE OEE
View production in Daily & Monthly Get data from
real-time on Increase OEE by
Production machine
Dashboards up to 25%
reports on email automatically

We automate data processing of custom KPI’s also

PROBLEMS THAT ARE SOLVED
Shopfloor compliance made easy

Inaccurate
Inflated &
production Loss of Incorrect
fabricated Unknown Inefficient
data production data & long
OEE downtime Quality
Chances of in Night data entry
Wrong reasons tracking
Human Shift time taken
Cycle time
error
HOW OEE MONITORING HELP YOU?
Your problems solved, easily.

PART COUNT Increase production

PRODUCTION
QUALITY Reduce rejection

TRACK DOWNTIME Reduce downtime

MONITOR TOOL
USAGE Make informed decisions

UPLIFT MANPOWER From data entry to data analytics

BENEFITS WE HAVE GIVEN
Let the numbers speak for themselves

Improvement in OEE Reduction in unwanted

by 23% downtime by 15%

Improvement in Reduction in
consumable usage Rejection by 4%
by 18%
ANALYTICS WE PROCESS
Carefully crafted KPI’s

OEE ( A | P | Q )

Downtime Reasons Tool SPC

Consumption

MHR Part Energy Rejection

Loss Count Efficiency Reasons
HOW OEE MONITORING WORKS
For controllers with LAN Port

CNC LAN IIOT WIFI / 4G CLOUD

CONTROLLER PORT GATEWAY

PLUG & PLAY INSTALLATION

I. Data is acquired from controller through various protocols by gateway at 125 milliseconds
II. Data is analyzed on gateway
III. Gateway then send the data to Autobits cloud via wireless technologies.
IV. Once data is received on cloud, gateway erases data locally.
V. Data is sent for further analysis on cloud

Gateway connects to machine in 15 minutes | No need for Lan wiring on shopfloor

MACHINES WE CAN MEASURE KPI’S
Automated & Accurate data without any hassle

CNC / VMC SPM Process Line Forging Extruders

Furnaces Printing Pulverisers Moulding Cutting &

Machines Machine Bending

These are just to name a few; we support many more

AUTOMATED DATA INGESTION
Data automation, Data entry, Machine2Machine communication

BAROCDE DOWNTIME OPERATOR PROGRAM

READER TRACKING TRACKING NAME

DOWNTIME OPERATOR PROGRAM

HMI TRACKING TRACKING NAME

MACHINE QUALITY OPERATOR INACTIVE

LOCK ISSUE TRACK FOR 8 MINS

AUTOMATED GET REAL LIVE SPC

GAUGE DATA ENTRY DATA RUN CHART

ENERGY CHECK VOLT

&
GET LIVE
PRODUCTION PREDICTIVE
METER HARMONICS COST
MAINTENANCE

Easy integration of multiple devices for streamlined data acquisition & manipulation
FAST ESCALATIONS
Send notifications instantly to concerned persons

SOME EXAMPLES OF ESCALATIONS THAT CAN BE SET

• High downtime detection - Supervisor

• Production error – Manager
• Accident – Maintenance
• Consumable not available - Store
• Raw material finished – Purchase / Store
• Controller alarm trigger – Maintenance

Receive notification for Escalations on

1. MOBILE APP
2. SMART SPEAKER
3. EMAIL
SAMPLE REPORTS
Daily Reports with OEE. Downtime reasons
SAMPLE REPORTS
Daily, Weekly, Monthly Reports with OEE. Operator & Part name
ANALYTICS TO EMPOWER YOUR SHOPFLOOR
Graphical reports on email & portal

COMPANY UNIT MACHINE

SPECIFIC SPECIFIC SPECIFIC
• Total Productivity • OEE & Utilisation
• Machine wise
• Operator & Part wise comparison • Cycle, Feed, Tool
• Unit wise comparison Specific report
• Shift wise OEE
• Losses • Downtime reasons
• Finding hidden
losses • Alarms

REPORTS ARE GENERATED AUTOMATICALLY Emails are sent DAILY | WEEKLY | MONTHLY
ALARMS & ALERTS
Get notified instantly when anomalies occur

SOME EXAMPLES OF ALARMS THAT CAN BE SET

• High downtime detection

• Detection of production anomaly
• Accident
• Abnormal in feed rate
• High torque detection
• Controller alarm trigger

Receive notification for

Alerts & Alarms on
MOBILE APP & EMAIL
SMART MAINTENANCE
Reduce MTTR & MTTBR with Smarter automated AI Based maintenance

1 2 3 4

Preventive Predictive Condition Reactive

Based
OTHER APPLICATIONS
Our other solutions

Energy Management Furnace Monitoring Process Control Forging monitoring Injection Moulding

Quality Monitoring Utility Tracking Motor Monitoring Die-cast Monitoring Temp/ Humidity Mont.

WE INTEGRATE EACH & EVERY ASSET OF YOUR FACTROY FOR DIGITIZATION

INTANGIBLE BENEFITS
Unspoken benefits of Industry 4.0

Brand
Recognition

Brand
Empowerment

Easy
Compliance

Measure
Goals & Success
SMART SUPERVISOR
Worlds most Advanced IIoT Gateway device

1 to 1 Connectivity Acquire data automatically No data-loss

Edge analytics Machine locking Gauge data recording

Vibration analysis Program transfer VPN for diagnostics

SWISS KNIFE FOR IIOT APPLICATION

FACTORY METRICS
Software offering of Autobits

Data Storage Reports Alerts

Dashboards Maintenance Emails

Historian Drilldown Artificial Intelligence

Multiple IoT Devices supported like: Amazon Echo, Philips hue, Google
FAQ’S

I. What are the license required from controller manufacturer?

I. None. Our gateway is pre-equipped with multiple licenses.
II. Do I need to invest into servers & computers?
I. We provide cloud-based solution so that you have nothing to worry.
III. Can I opt in for On-premises solution?
I. Absolutely yes. We also have On-prem solution. Feel free to ask our team to know
more.
IV.This will require lots of wiring, and wiring is prone to breakage!
I. Our system uses wireless technology such as WiFi, LoRa and 4G. To make sure costs
are down and uptime is high.
V. Can I integrate non-cnc machines too?
I. Smart Supervisor can be connected to leading PLC’s/ SCADA’s and sensors directly.
VI.Why do I need this system, I am on my shopfloor fulltime?
I. To enable the power of data on your shopfloor and see what eyes cannot show.
VII.Is my data safe on cloud with you?
I. Autobits uses highest level of security to secure all your data
FAQ’S

VIII.Will there be any type data loss?

I. Our system is designed to work in redundancy, which means there is no chance
of data loss. In case of network unavailability, we will sync the data.
IX. Can I have new custom reports on your portal?
I. We can always create new custom reports get in touch with our team to know
more.
X. Can I set my custom logic for machine locking?
I. Our team is always happy to integrate new logic that can help you improve your
OEE. Contact our team to know more.
XI. I want to trigger alerts based on my conditions, is it possible?
I. We would love to hear what conditions you have, in most cases we have been
able to create all types of logical alerts.
XII. What will be the warranty period?
I. As a part of AMC, your warranty is covered till the date of subscription expiry.
XIII. Is it possible to extract data in CSV/ Excel file format?
I. We provide export of data to formats by default.
ABOUT US
Who are we?

Founded in Founders Team size Awards received

Clients Gateways installed Applications Products

Lines of Code Technologies used Cloud Servers Reliability provided

CLIENT LIST
Some of the companies that have loved our products

CNC Application Furnace Monitoring Energy Monitoring SPM Machines

Bhavani Industries, Satani Forge & Turn, Gandhi Spices, Fine Thread,
Rajkot Rajkot Rajkot Rajkot
Think7 Business, Cast & Alloys, Chopda Auto Parts, Sujata Brass,
Bangalore Rajkot Pune Jamnagar
Tata Advanced System, CIPET, Applied Auto,
Bangalore Multiple Locations Rajkot
Jaynix Engineering, RR Kabel, Pelican Rotogravure,
Vadodara Silvasa Rajkot

Small glimpse of our client list

CONTACT US NOW

marketing@autobits.in

+91-99792-12344

601 The Millennium,

150ft Ring road,
Nana mava,
Rajkot - 360005

FOLLOW US ON APPLICATION AVAILABLE ON