Activity KK JH QM PM SH OTPM DM ET

Kaizen Idea Sheet Result Area P Q C D S M 5S

Defect Type

Plant: M/C-Welding PART NO.: All welding PROJECT : All Project KZ No:
Parts

Kaizen Theme: Weld Defect awareness Kaizen Idea: Improve weld quality. awareness &
productivity
Problem/Present Status:- Countermeasure:- AFTER Bench Mark Weld Awareness
BEFORE increase weld
Target
1) Only reference taken from 1) In addition with drawing & WPS quality
drawing & WPS on shop floor & weld defects awareness PPT
shown on display Boards & TV Kaizen Start
welding section.
screen. Kaizen Finish
2) Welder is less aware about
2) Welder gets clear idea about
causes and defects encountered. causes and defects.
Team Members:-
3) Welder and supervisor easily
takes steps towards elimination of
defects.
Benefits:- Quality,
Productivity, R/W cost
saving.
Kaizen Sustenance: -
Check for next 4 months. (/X)
Analysis: Result:
why1:- To increase weld quality Weld defect rework time Saved. Scope and Plan for HD
Why2 :- To increase awareness . Weld quality improve. No M/C T/date Res. Status

Why3 :-To increase productivity.

Welder independently find out 1
Why4 :-To reduce R/W time causes and defects and able to
Why5 :- take necessary remedies in order 2

to improve weld quality.

3
Root Cause :-

Format No.: UE-C/Lean Mfg./kaizen/FR/11,Rev No 01