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Kaizen Idea Sheet: Countermeasure

1) The kaizen idea aims to improve weld quality, awareness, and productivity by providing additional training to welders on common weld defects. 2) Previously, welders only referred to drawings and welding procedure specifications on the shop floor, but the new approach involves displaying awareness presentations and showing videos to clearly explain defect causes. 3) This helps welders independently identify issues and take steps to eliminate defects, saving rework time and improving quality.

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rahul
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4K views1 page

Kaizen Idea Sheet: Countermeasure

1) The kaizen idea aims to improve weld quality, awareness, and productivity by providing additional training to welders on common weld defects. 2) Previously, welders only referred to drawings and welding procedure specifications on the shop floor, but the new approach involves displaying awareness presentations and showing videos to clearly explain defect causes. 3) This helps welders independently identify issues and take steps to eliminate defects, saving rework time and improving quality.

Uploaded by

rahul
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Activity KK JH QM PM SH OTPM DM ET

Kaizen Idea Sheet Result Area P Q C D S M 5S


Defect Type

Plant: M/C-Welding PART NO.: All welding PROJECT : All Project KZ No:
Parts

Kaizen Theme: Weld Defect awareness Kaizen Idea: Improve weld quality. awareness &
productivity
Problem/Present Status:- Countermeasure:- AFTER Bench Mark Weld Awareness
BEFORE increase weld
Target
1) Only reference taken from 1) In addition with drawing & WPS quality
drawing & WPS on shop floor & weld defects awareness PPT
shown on display Boards & TV Kaizen Start
welding section.
screen. Kaizen Finish
2) Welder is less aware about
2) Welder gets clear idea about
causes and defects encountered. causes and defects.
Team Members:-
3) Welder and supervisor easily
takes steps towards elimination of
defects.
Benefits:- Quality,
Productivity, R/W cost
saving.
Kaizen Sustenance: -
Check for next 4 months. (/X)
Analysis: Result:
why1:- To increase weld quality Weld defect rework time Saved. Scope and Plan for HD
Why2 :- To increase awareness . Weld quality improve. No M/C T/date Res. Status

Why3 :-To increase productivity.


Welder independently find out 1
Why4 :-To reduce R/W time causes and defects and able to
Why5 :- take necessary remedies in order 2

to improve weld quality.


3
Root Cause :-

Format No.: UE-C/Lean Mfg./kaizen/FR/11,Rev No 01

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