S.

S TOOLS
SST DEFECT MATRIX
Month - 2021 - 22
Total Total Overall Occurence
S.No. Defect Name Process April May June July August September October November December January February March
Rejection Production PPM Rating

1 Dent .crack lining 0 0 15 16 31 9600176 3.23 3

Raw Material
2 Rust , Dust and Crack 0 0 6 5 11 9600176 1.15 3

3 Blank Short 7 2 8 9 26 9600176 2.71 3

4 Burr Blanking 14 7 14 26 61 9600176 6.35 3

5 Sharp Edge 4 0 0 0 4 9600176 0.42 2

6 Bending Out 0 0 6 0 6 9600176 0.62 2

7 Dim. Issue 0 0 9 24 33 9600176 3.44 3

8 Damage ,Crack Bending 9 8 0 8 25 9600176 2.60 3

9 Flatness 0 12 9 3 24 9600176 2.50 3

10 Hardness 0 0 4 4 8 9600176 0.83 2

11 Burr 0 0 0 0 0 9600176 0.00 1

12 Hole Out Punching 0 8 0 8 16 9600176 1.67 3

13 Dim. Issue 0 0 0 14 14 9600176 1.46 3

14 Dim. Issue 0 36 12 18 66 9600176 6.87 3

Forming
15 Flatness 0 0 0 8 8 9600176 0.83 2

16 Burr 0 2 18 25 45 9600176 4.69 3

Deburring
17 Rust 8 1 120 18 147 9600176 15.31 4

18 Mix-up of Other Part 0 0 5 20 25 9600176 2.60 3

Rejection Qty. Per Month 0 0 0 0 0 42 76 226 206 0 0 0 550

Production Per Month 2548867 2348885 2245640 2456784 9600176

Remarks - Rejection mentioned in Qty. for each month for a particular defect.

Prepared By - Approved By -

Format No. - SST/QA/33 Rev. No. - 00 Issue Date - 01.9.2021