LEAN SIX SIGMA GREEN BELT

( ASSESSMENT )

REDUCTION IN ASSEMBLY TIME OF MCB

Presented By:
Asasri Manthena
Parag Karnekar
Sai Mahima SV
Sai Sneha Mulpuru
 Voice of customer (VoC)

VOC -> CTQs -> CTPs

CONTENTS
Project Charter

Process Map –SIPOC

VOICE OF THE CUSTOMER (VOC)
Customer in our case is Quality Testing Team

• Should be in working condition • All the rivets should be properly

• The gap between the lower and aligned
upper part of MCB should be 3mm • No damage to the casing of the
MCB

• No change in the aesthetics of the • The supplier of raw material

MCB • Colour of the instructions sticker
• On time delivery of MCB for testing
 VOC  CTQS  CTPS

SNO VOC CTQs CTPs

1 The gap between the lower Should be less than Training employees to
and upper part of MCB 3mm. use the fixture.

2 Working condition Tripping should in Ambient temperature

(Triple curve) provided current should be maintained
range during assembly

3 No damage to casing Arc quenching will less pressure while

happen as per alignment of Casing
designed standards
 PROJECT CHARTER
REDUCTION IN ASSEMBLY TIME OF MCB
Business Case Opportunity Statement
During the R&D and testing phase of an MCB the time required for the Pain: Not meeting the required number of mcbs for testing.
assembly of an MCB was really high and the process was cumbersome as
there were no customized tools and a standardized process for the assembly Impact of pain in Rs. (or soft) : Idle time for a mcb testing lab
of the MCB.
Sigma Level: 3.5

Goal statement Project scope

Metric Current level Goal / Target Target date Process under improvement: Assembly time of an MCB

time required for 2min 20 sec 1min 20 sec 5th January 2020 Starts with: 21st August, 2019
assembly of an
MCB Ends with: 21st October 2019

Out of Scope: Farm output

Project plan Team Selection

Phase Start End Remarks Sponsor: L&T

Define 22nd Nov 24th Nov Champion: Switch gear division head
Measure 24th Nov 30th Nov Project Leader(BB/GB): Design and development center head
Analyze 30th Nov 14th Dec Mentor: Senior Engineer
Improve 14th Dec 28th Dec Member: Associate Engineer
Control 28th Dec 5th Jan Member: Assembly Workers
 PROCESS MAP: SIPOC
SUPPLIER INPUT PROCESS OUTPUT CUSTOMER

• Switch gear • Fixture • Receiving MCB • On time • Testing

department from switch gear availability of Department
• Rivet department MCBs to
• Powerbeam testers
Technology (Tool • Riveting Tools • Placing it
Provider) properly on the
• MCB from fixture
switch gear according to the
department alignment

• knob • Placing
aluminum rivets
in the respective
holes provided

• Riveting the
MCB with the
help of rivet
tools
Thank You