Professional Documents
Culture Documents
PREPARED BY
ENGINEERING DEPARTMENT
SKEB-ED-MS-003 SANKEN CONSTRUCTION (PVT) LTD
WMS FOR REINFORCEMENT WORK
TABLE OF CONTENTS
1. OBJECTIVE
2. INTRODUCTION
4. RESPONSIBILITIES
6. PROCEDURE
6.1 RE-BAR DRAWINGS & BAR BENDING SCHEDULE
6.2 CUTTING AND BENDING
6.3 STORAGE OF STEEL REINFORCEMENT
6.4 INSTALLATION OF REINFORCEMENT
6.5 PROTECTIVE COVER FOR STEEL BARS
8. REFERENCE
1
WMS FOR REINFORCEMENT WORK
1.0 OBJECTIVE
The objective of this method statement is to inform the consultants and the client
the relevant methods and procedures that Sanken Construction (Pvt.) Ltd. shall
follow for the bending and fixing of reinforcement and to ensure all engineers and
workers at the site are following the well-defined and safe methods and procedures.
2.0 INTRODUCTION
This document mainly outlines the work methods at different stages involved in
bending and fixing of steel reinforcement. Flow chart of reinforcement work has
been illustrated in a figure-5.1. Furthermore, brief description on work procedure of
reinforcement has been given in the latter part of the report. Basic health and safety
needs are also mentioned in the final stage.
2
WMS FOR REINFORCEMENT WORK
6. Bar Cutters 7. Crane for Loading and Unloading
4.0 RESPONSIBILITIES
The Following diagram shows the survey work responsibility
Project Manager
Construction Manager
Site Engineer
Sub-Contractor
Labour
3
WMS FOR REINFORCEMENT WORK
Getting Approval from the Site manager for the rebar schedules
4
WMS FOR REINFORCEMENT WORK
6.0 PROCEDURE
5
WMS FOR REINFORCEMENT WORK
6
WMS FOR REINFORCEMENT WORK
➢ First aid facilities and vehicles for emergency cases shall be available at site.
8.0 REFERENCE
1. Structural specification
2. Structural Drawings
3. BS 4449: 2009 / BS 4449: 2005
7
Annexure A
SANKEN CONSTRUCTION PVT.LTD. QUALITY RECORDS LEVEL-3
Sheet No
Ref No
Building Block
Floor Location / Grid
Item
Re Inspection Date Date
Rectification
bar Inspection Time Time
form Inspection Date Date
Rectification
work Inspection Time Time
Result of Inspection by Result of Inspection By Consultant
General Item Contractor First Second
Defects Partially
OK Not OK Defects OK Not OK OK Not OK approved
A Overall 1 Location
2 Grid line
3 Dimension
4 Floor height / level
B Form work 1 Condition
2 Position
3 Fixity / bracing
4 Level
5 Verticallity / Alignment
6 Floor height / level
7 Cleanliness
8 Gaps
9 Openings / Drops
10 Stop boards
C Re bar 1 Position
2 No & Size
3 Anchorage
4 Lapping
5 Cover
6 Cleanliness
7 Spacing
8 Dowel bars / Starter bars
9 Links
D M&E 1 Penetration
Services 2 Conduits
E Others 1 Joint
2 Spacers
3 Drops
4 water proofing
F Concreting 1 Grade
2 Slump
3 No of test cubes
3
4 Estimated volume m
5 Pouring method
6 Concrete finish level
7 Expected Pouring date
8 Pouring time
Date & time of receiving check list by consultant
Date & time of submitting comments of the inspection by consultant
Comments
………………………………………………..
Final Approval by Consultant.
138
Note : This format should not be changed without prior approval of Q.M.S. Organizing Committee
ANNEXURE B – 1. LANWA
2019-09-21
Ref. No – RM / QT / 033
2021-08-12
Properties of QTB
Pro Mass Per Ultimate
Batch Number Heat Yield
(mm) Meter Tensile Elongation % Bend / Re
Number Strength
Length Strength 5.65 √S Bend
(MPa)
Weight (MPa) Test
2021/134-08 20D02544 08 0.395 552 623 21 S
2021/134-10 20D02523 10 0.616 555 628 26 S
2021/134-12 20D02626 12 0.888 559 631 23 S
2021/134-16 20D02533 16 1.580 545 619 22 S
2021/134-20 20D02594 20 2.470 560 624 20 S
2021/134-25 20D02593 25 3.850 548 629 21 S
2021/134-32 20D02627 32 6.310 551 634 18 S
2021/134-40 20D02633 40 9.860 553 638 16 S
1
Ref. No – RM / QT / 033
Bend test should be carried out according to SLS 375: 2009 & the bending Mandrel size should be 3D.
(D is the profile size)
We wish to add that we are the proud holders of the Product Certification (“SLS”) mark as well as the
ISO 9001: 2015 Quality Management System Certification for the manufacture of rolled steel products
in Sri Lanka.
For further information please be free to contact the Quality Assurance Manager on telephone number
0112206037.
Assuring our best attention at all times.
Yours faithfully,
2
2019-09-21
Ref. No – RM / QT / 032
2021-08-07
Properties of QTB
Pro Mass Per Ultimate
Batch Number Heat Yield
(mm) Meter Tensile Elongation % Bend / Re
Number Strength
Length Strength 5.65 √S Bend
(MPa)
Weight (MPa) Test
2021/134-08 20D02544 08 0.395 552 623 21 S
2021/134-10 20D02523 10 0.616 555 628 26 S
2021/134-12 20D02626 12 0.888 559 631 23 S
2021/134-16 20D02533 16 1.580 545 619 22 S
2021/134-20 20D02594 20 2.470 560 624 20 S
2021/134-25 20D02593 25 3.850 548 629 21 S
2021/134-32 20D02627 32 6.310 551 634 18 S
2021/134-40 20D02633 40 9.860 553 638 16 S
1
Ref. No – RM / QT / 032
Bend test should be carried out according to SLS 375: 2009 & the bending Mandrel size should be 3D.
(D is the profile size)
We wish to add that we are the proud holders of the Product Certification (“SLS”) mark as well as the
ISO 9001: 2015 Quality Management System Certification for the manufacture of rolled steel products
in Sri Lanka.
For further information please be free to contact the Quality Assurance Manager on telephone number
0112206037.
Assuring our best attention at all times.
Yours faithfully,
2
DEPARTMENT OF MATERIALS SCIENCE AND ENGINEERING
University of Moratuwa
Moratuwa, Sri Lanka
Tele: +94 11 2640440, +94 11 2650301 Ext : 5100
Fax: +94 11 2650622
Direct Tel / Fax: +94 11 2650465 www.mrt.ac.lk/material/
Page 1 of 3
TESTING OF REINFORCEMENT STEEL BARS
(40 mm QT STEEL BARS)
Report No : UM/MT/36/05/21
This report refers specifically to the sample submitted for testing by the client to the Department of
Materials Science and Engineering at University of Moratuwa.
Page 2 of 3
Results :
Tensile Properties
Test Result
Total
Sample Strength Elongation at
Tensile 0.2% Proof Ratio Elongation
(Diameter) Maximum
Strength Strength (Tensile After Fracture
Force
(MPa) (MPa) Strength/0.2% (%)
Proof Strength) (%)
Re-bend Properties
40 mm Pass
Rib Parameters
Test Result
Conclusion :
Tested properties of all specimens comply with grade B500B of BS4449:2005+A2:2009 standards.
Report prepared by :
……………………………… ………………………………
Mr. V.S.C. Weragoda, Mr. V.Sivahar,
Senior Lecturer, Head, Department of Materials Science and Engineering,
Department of Materials Science and Engineering. University of Moratuwa.
Page 3 of 3
ANNEXURE B – 2. MELWA
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SCOPE OF CERTIFICATION
MANUFACTURE AND DISPATCH OF HOT ROTLED QST STEET BARS AND WIRE RODS USING
IMPORTED STEEL BILTETS FOR THE REINFORCEMENT OF CONCRETE IN THE CONSTRUCTION
ITVDUSTRY
MATERIALAND ENGI
NEERING
University of Morat0440, +94 11 2650301 Ext: 5100
: +94 11 2650622Tel/ Fax: +94 11 2650465
Report No : UM/MT/89/05/21
Item : RB 500 Grade Reinforcement Steel Bars. The details are given in the
following table
Profile T10 T12 T20 T25 T32
No of Samples 04 04 04 04 04
Batch No. 09/04/21/10/01 29/04/21/12/01 24/03/21/20/01 29/04/21/25/01 29/03/21/32/01
Heat No. 88/20F04659 88/20F04766 88/20F04299 88/20F04769 88/20F04828
Brand Melwa Melwa Melwa Melwa Melwa
Tests Performed : Tensile Test, Re-bend Test and Chemical Composition as per
BS 4449:2005 Standard
Bend Test as per SLS 375:2009 Standard
Results :
Table 1. Rib Geometry
Transverse Rib
Rib Spacing (mm) Rib Inclination (º)
Height (mm)
Sample Longitudinal
Specified Specified Specified
(Batch No.) Rib Height
values as values as values as
Actual Actual Actual (mm)
per the per the per the
standard standard standard
09/04/21/10
0.5 0.30 ~ 1.50 6.0 4.0 ~ 12.0 67 35 ~ 75 0.5
/01
29/04/21/12
1.0 0.36 ~ 1.80 7.0 4.8 ~ 14.4 65 35 ~ 75 0.6
/01
24/03/21/20
1.4 0.60 ~ 3.00 12.0 8.0 ~ 24.0 65 35 ~ 75 1.0
/01
29/04/21/25
1.9 0.75 ~ 3.75 15.5 10.0 ~ 30.0 65 35 ~ 75 1.7
/01
29/03/21/32
1.6 0.96 ~ 4.80 19.0 12.8 ~ 38.4 66 35 ~ 75 1.7
/01
Page 2 of 4
UM/MT/89/05/21
TENSILE PROPERTIES, REBEND TEST, BEND TEST, RIB GEOMETRY AND CHEMICAL
COMPOSITION OF 10MM, 12MM, 20MM, 25MM & 32MM DIAMETER REINFORCEMENT
STEEL BARS
Page 3 of 4
UM/MT/89/05/21
TENSILE PROPERTIES, REBEND TEST, BEND TEST, RIB GEOMETRY AND CHEMICAL
COMPOSITION OF 10MM, 12MM, 20MM, 25MM & 32MM DIAMETER REINFORCEMENT
STEEL BARS
Conclusion :
The results of tensile test, rebend test, rib geometry and chemical
composition of all the above mentioned 10mm, 12mm, 20mm, 25mm &
32mm diameter reinforcement steel bar samples comply with the
requirements of RB 500 Grade in 4449:2005 Standard.
The results of bend test of all the above mentioned 10mm, 12mm, 20mm,
25mm & 32mm diameter reinforcement steel bar samples comply with the
requirements of RB 500 Grade in SLS 375:2009 Standard.
Report prepared by :
…………………….. …………………………….
Eng. S.P. Guluwita Mr. V. Sivahar
Senior Lecturer Head
Department of Materials Science & Engineering Department of Materials Science & Engineering
This report refers specifically to the sample submitted for testing by the client to the Department of Materials
Science and Engineering at University of Moratuwa.
Page 4 of 4
UM/MT/89/05/21
6:8r qroreo, dOo{e aO€p (,l qlo€l uogoe,]o66r otozs q@rozst,rcoc:
Gp,6u ungran-q, leirp,niglerr6ut6ir Dggyb e@ilffi lgoonomlgloOryrgnrr,rs gllolree
State Ministry of National Security, Home Affairs and Disaster Management
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I\r,llr I'F:i
TEST METHODS
The BMRTD of NBRO wamants that the tests are performed in accordance with national, and intemational standard
methods.
TEST REPORT
'fhe laboratory will provide only the original of the report. When a repoft needs amended or revised, an official
request must be submitted indicating clearly what needed to be ar.rended or revised along with the repoft. A nerv
report with requested amendments or revisions can be issued only after retuming the initially submitted repofi. The
reporl will be made only in the form of an "Amendment/ Revision to the Test Reporl"
Laboratory is not obligate to provide interpretation or opinion in the reporl
QUERIES ON REPORT
Customer queries on reports rvill be enterlained only up to a period ol l0 working days fromthe date of issue olthe
repofi.
RETENTION OF SAMPLES
Sample retention period rvi1l be 7 working days lrom the date of test completion. Test samples will be discarded
without further notice once the retention period is over.
LOSS OR DAMAGE
The NBRO will not be responsible for indirect loss/es of this documents, any belongings which might happen under
unavoidable circumstances during the period of customer servlces.
I,ITT(]ATION
The customer shall be responsible for al1 costs associated with documents or testimony in the court of law lor the
pulpose relating to the customer's sample/s. Such cost inciude but not limited to the hourly charges, transporl for
persons involved in resporrding to court law.
-Laboratory Management -
Page 2 of8
202420 2113
6.0 TEST RESULTS : Test results are given in the page Nos. 5-8.
. ,
NATIONAL BUII
suriorN6 Miirii tsATtoN
NO.9 DlvlstoN
Page 3 ofS
202420 2t13
Note (1) : Tensile properties specified inBS 4449:2005+ A3: 2076 for Grade B500B steel bars are as follows :
Page 4 of8
202420 2ll3
TENSILE TESTING RESULTS
Report No. IB/20/ 077
01 02 03 04 05 06
Serial No.
Identification Mark
'I'esting Officer :
Checked by :
Certified by :
Page 5 of 8
2024202113
TENSILE TESTING RESULTS
Report No. IB/20l 077
SerialNo. 01 08 09 10 11 12
Identification Mark
W.D.D. Sameera
MA- Technical Materials Engineer
cerrifiedur, /&alg
Eng. (Mrs.) S.S.K. Muthurathne
Director
Building Materials Research &
NATroNAL.Bur ,?lr!$il;'t''lP$
--'-'"-- MIJE
BUILDING Testing Division
no' ATTA RoAn
' 'coLoMPc il''
Page 6 of 8
202420 2tt3
TENSILE TESTING RESULTS
Report No.lB/20/ 077
Serial No. 13 14 15 l6 t1 18
Identification Mark
Ceftified by:
Eng. (Mrs.) S.S.K. Muthurathne
Page 7 of 8
202420 2tt3
#
REBENDING TEST RISULTS
Report No. IB/20l 077
Dia
S.Nos. lD Mark Rebend
(mm)
No sign of fracture or
19 10.00
cracks visible
20 12.00 -do-
21 16.00 -do-
22 20.00 -do-
_) 25.00 -do-
24 32.00 -do-
W.D.D. Sameera
MA- Technical Materials Engineer
Certified by :
TEST REPORT
Report to:
Issued by :
Materials Laboratory,
Industrial Technology Institute,
363, Bauddhaloka Mawatha,
Colombo 07.
202r-01-08
Page 0l pages
March20l7
Continuation Sheet
Test Report
ReportNo. SS 2015915
2020-12-10
Test Dates z 2020-12-18
TEST RESULTS
Test/ Unit Test Method Results
12 mm 16 mm 25 mm
K.K.K,H.
Research Scientist
2021-01-08
Jmm Page 03 of 0j pages
Page 2|4
Imperial Builders – Construction of Destiny Towers, Colombo 02
INDOCEAN Developers – Altair Complex in Colombo
Irrigation Department - Deduru Oya Project & other irrigation project
IVRCL Lanka Ltd. - Construction of Multy Storey Building Project - (UDA)
JFE Engineering – Kandy City Wastewater Management Project (KCWMP)
K.D. Ebert & Sons - All most all Construction work
Keangnam Enterprises Ltd. - Construction of Padeniya Anuradhapura Road and Road Projects
KOLON Engineering & Construction Co. Ltd. - Ruhunupura water supply scheme
Kolon-Samsung Joint Venture - Matara Stage IV Water Supply Project
Kothalawala Defence University - KDU – Medical Faculty building & other construction
L&T Construction – Water Board Project at Kundasale
Maga Engineering
Jetwing City Hotel Project at Ward Place & Ayurvedhic Site
Fairway Koswatte Project & Lattitude Fairway Kirulapana
Heritage Hotel Project at Galle
Central Expressway Project
Manning Market Project at Peliyagoda
Welipana to Mathugama Road Project
Prime Grand Project
Southern Expressway Extension Project
Bellevue Residencies, Ja-Ela
I-Road Package, Jaffna
UDA Housing Project at Kalinga Mawatha
UDA Housing Project at Appalewatte
Faculties of Technology ( Jayawardenapura Campus – Pitipana & Kelaniya Campus)
UDA Housing Project, Orugodawatte
Page 3|4
Sathuta Builders Ltd.
Housing project at Dematagoda
“Viyathpura” Kottawa and Pannipitiya Housing Projects
Faculty of Applied Science – Sabaragamuwa University
Faculty of Arts – University of Peradeniya
Almost all constructions
Shapurji Pallonji Int’l – EPF –Labour Dept. Multy Storey Bldg Project (Sierra Joint Venture)
Page 4|4
ANNEXURE B – 3. GTB
CHEMICAL COMPOSITION OF MILD STEEL SAMPLE
uM,tlrMTtr37t03tzr
Fax +94772650622
Direct Tel / Fax: +94772650465 www.mrt. ac. lk/materiaV
ON OF MILD
uM/MT/l37 tQ3t2r
Its
Mild Steel 0. r8 0.20 0.58 0.052 0.012 0.045 0.026 0.027 0.082
prepared by
Mr. V. Sivahar
Head
of Materials Science & Engineering Department of Materials Science & Engineering
fihb rcnat rcferc specifically to the sample submifted for testina by the ctient to the Depaftment of Materials
Science and Engineering at UniverciV of Moratuwa.