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FABRIC MAINTENANCE (TAPE COATING PIPLINE)

DAILY INSPECTION REPORT

Date : 03.05.21 Report Number : 01/NB-WHPC/MMP015-CS2/IV/2021


PMO/SR Number : Date of Report : 03.05.21
Description : Blasting & Tape Coating Application Revisi : 0
Location : Page : 1 of 2
Work Item : - Pipe Start Project :

Report by :
Surface Preparation Equipment
Surface preparation : Blasting Nozzle type and size : Graco 435 & 519
Surface Area : 29.5 sqm Nozzle Pressure : 7 Bar
Blasting time : 15:00 Blotter Test : No Oil & water contaminant
Abrasive Media : Garnet Chloride : 24 mg/m²
Rust Grade : Ri3 Conductivity : -
Cleanliness : SSPC SP 10 Compressor : Airman 390 CFM

No Time Weather Amb. Temp. oC RH (%) DP oC ST oC Repl Tape : 78 micron


1 17:00 CLEAR 37.0 65.5 26.1 37.8 Ref ASTM D 4417-C
2 17:00 CLEAR 36.0 64 25.4 36.0
3 14:30 CLEAR 32.0 72.1 25.4 32
4
5 Dust Level : Level 1
6 Ref ISO 8502-3
7
8

Painting Application
1st Coat 2nd Coat Top Coat Remarks
Date of Application 20.04.21 21.04.20 02.05.20 T Beam = 7. 38 Sqm
Time of Application 17:00 17:00 14:30 Deck = 22.12 Sqm
Coating System CS 2 CS 2 CS 2
Application Method Roller Manual Hand Manual Hand Total = 29.50 Sqm
Name of Product Primer 1027 Inner Wrap Outer Wrap
Colour Black Black White
Quantity 10 Liter 100” 100”
Batch No. 2411458-1 2411458-1 2405148-1/2251382-1
Pot Life 45 Minutes 45 Minutes 60 Minutes
Volume Solid 50%
Thinner No.17 No.17 No.10
Batch Number 240809-1 240809-1 2452734-1
Interval Coat 7 hours ( 30 ˚C) 7 hours ( 30 ˚C) 6 hours ( 30 ˚C)
WFT Requirement 075 microns
WFT Actual 075 microns
DFT Requirement 075 microns 500 microns 500 microns
DFT Actual (Average) 075.0 microns 500.0 microns 500.0 microns
Holiday Test N/A N/A N/A
Adhesion Test N/A N/A N/A

Manpower
No Posisi Nama
1 Supervisor
2 Blaster/Painter
3 Blaster/Painter
4 Blaster/Painter
5 B/P/ Operator

Prepared by, Reviewed by, Reviewed by, Approved by,

Supervisor Fabric Maintenance Spv QA/QC Spv. Field


DRY FILM THICKNESS SPOT READING
(FIRST COAT)
Date 21.04.21
Spot 1 Spot 2 Spot 3 Spot 4 Spot 5
R R R Avr R R R Avr R R R Avr R R R Avr R R R Avr
532 524 633 563 587 532 524 548 576 621 623 607 633 589 582 601 524 532 524 527
583 587 633 601 566 523 524 538 672 599 587 619 586 577 600 588 532 531 544 536
Total Avg. 582 Total Avg. 543 Total Avg. 613 Total Avg. 595 Total Avg. 531

Total Avg. DFT: 572.7 microns

(SECOND COAT)
Date 22.04.21
Spot 1 Spot 2 Spot 3 Spot 4 Spot 5
R R R Avr R R R Avr R R R Avr R R R Avr R R R Avr
1245 1273 1047 1188 1273 1245 1241 1253 1109 1064 1075 1083 1273 1198 1126 1199 1245 1019 1135 1133
1101 1273 1098 1157 1042 1245 1047 1111 1286 1197 1122 1202 1144 1032 1056 1077 1161 1086 1047 1098
Total Avg. 1173 Total Avg. 1182 Total Avg. 1142 Total Avg. 1138 Total Avg. 1116

Total Avg. DFT: 1150.2 microns

(TOP COAT)
Date 03.05.21
Spot 1 Spot 2 Spot 3 Spot 4 Spot 5
R R R Avr R R R Avr R R R Avr R R R Avr R R R Avr
1247 1307 1217 1257 1307 1300 1263 1290 1217 1307 1267 1264 1221 1307 1274 1267 1290 1099 1172 1187
1284 1183 1200 1222 1183 1212 1217 1204 1268 1213 1199 1227 1217 1321 1193 1244 1173 1290 1208 1224
Total Avg. 1240 Total Avg. 1247 Total Avg. 1245 Total Avg. 1256 Total Avg. 1205
Total Avg. DFT: 1238.5 microns

DOCUMENTATION 01/NB-WHPC/MMP015-CS2/IV/2021

Blasting Surface Preparation After Blasting Weather Condition Check

Profil Test : 78 µm Salt Test : (2.4 - 0) x 10 = 24 mg/m² Material Primer, Inner, Outer

Primer Coat Inner Tape Application Outer Tape Application

DFT Inspection Holiday Detector


FABRIC MAINTENANCE
DAILY INSPECTION REPORT

Date : 28.04.21 Report Number : 02/NB-WHPC/MMP015-CS2/IV/2021


PMO/SR Number : Date of Report : 28.04.21
Description : Blasting & Painting Application Revisi : 0
Location : Page : 1 of 2
Work Item : Deck Start Project :

Report by :
Surface Preparation Equipment
Surface preparation : Blasting Nozzle type and size : Graco 435 & 519
Surface Area : 28.0 sqm Nozzle Pressure : 7 Bar
Blasting time : 15:00 Blotter Test : No Oil & water contaminant
Abrasive Media : Garnet Chloride : 28 mg/m²
Rust Grade : Ri3 Conductivity : -
Cleanliness : SSPC SP 10 Compressor : Airman 390 CFM

No Time Weather Amb. Temp. oC RH (%) DP oC ST oC Repl Tape : 88 micron


1 17:00 CLEAR 32.0 66.5 25.1 32.3 Ref ASTM D 4417-C
2 17:00 CLEAR 32.0 66.5 25 32.1
3 16:00 CLEAR 32.0 72.1 25.4 32.7
4
5 Dust Level : Level 1
6 Ref ISO 8502-3
7
8

Painting Application
1st Coat 2nd Coat Top Coat Remarks
Date of Application 24.04.21 25.04.21 02.05.20 Deck = 28.00 Sqm
Time of Application 17:00 17:00 16:00
Coating System CS 2 CS 2 CS 2
Application Method Airless Airless Convesional
Name of Product Marathon XHB Marathon XHB Hardtop XP
Colour Grey Grey Grey / Yellow
Quantity 20 Liter 20 Liter 5 & 2 Liter
Batch No. Part A 2411458-1 2411458-1 2405148-1/2251382-1
Batch No. Part B 2400147-1 2400147-1 2408188-1/2464957-1
Pot Life 45 Minutes 45 Minutes 60 Minutes
Volume Solid 96% 96% 63%
Thinner No.17 No.17 No.10
Batch Number 240809-1 240809-1 2452734-1
Interval Coat 7 hours ( 30 ˚C) 7 hours ( 30 ˚C) 6 hours ( 30 ˚C)
WFT Requirement 525 microns 525 microns 120- 125 microns
WFT Actual 600 microns 600 microns 125 - 150 microns
DFT Requirement 500 microns 500 microns 75 microns
DFT Actual (Average) 589.8 microns 1109.3 microns 1244.7 microns
Holiday Test N/A N/A N/A
Adhesion Test N/A N/A N/A

Manpower
No Posisi
1 Supervisor
2 Blaster/Painter
3 Blaster/Painter
4 Blaster/Painter
5 B/P/ Operator

Prepared by, Reviewed by, Reviewed by, Approved by,

Supervisor Fabric Maintenance Spv QA/QC Spv. Field


DRY FILM THICKNESS SPOT READING
(FIRST COAT)
Date 25.04.21
Spot 1 Spot 2 Spot 3 Spot 4 Spot 5
R R R Avr R R R Avr R R R Avr R R R Avr R R R Avr
629 586 561 592 586 612 598 599 598 582 561 580 561 586 588 578 581 601 542 575
539 586 629 585 610 561 579 583 612 598 580 597 629 611 610 617 629 586 563 593
Total Avg. 588 Total Avg. 591 Total Avg. 589 Total Avg. 598 Total Avg. 584

Total Avg. DFT: 589.8 microns

(SECOND COAT)
Date 26.04.21
Spot 1 Spot 2 Spot 3 Spot 4 Spot 5
R R R Avr R R R Avr R R R Avr R R R Avr R R R Avr
1061 1114 1161 1112 1142 1161 1178 1160 1042 1061 1200 1101 1161 1169 1099 1143 1187 1092 1082 1120
1109 1067 1114 1097 1091 1104 1123 1106 1098 1103 1034 1078 1033 1103 1111 1082 1114 1123 1041 1093
Total Avg. 1104 Total Avg. 1133 Total Avg. 1090 Total Avg. 1113 Total Avg. 1107

Total Avg. DFT: 1109.3 microns

(TOP COAT)
Date 03.05.21
Spot 1 Spot 2 Spot 3 Spot 4 Spot 5
R R R Avr R R R Avr R R R Avr R R R Avr R R R Avr
1286 1218 1168 1224 1168 1281 1299 1249 1286 1288 1297 1290 1199 1232 1241 1224 1218 1252 1286 1252
1361 1287 1288 1312 1218 1201 1198 1206 1218 1200 1211 1210 1290 1231 1366 1296 1209 1168 1177 1185
Total Avg. 1268 Total Avg. 1228 Total Avg. 1250 Total Avg. 1260 Total Avg. 1218
Total Avg. DFT: 1244.7 microns

DOCUMENTATION 02/NB-WHPC/MMP015-CS2/IV/2021

Before Surface Preparation Weather Condition Check Blasting Activity

Visual After Cleaning Profil Test : 88 µm Salt Test : (2.8 - 0) x 10 = 28 mg/m²

Material Primer Coat and Second Coat Primer Coat Application WFT

DFT After Primer Coat Second Coat Application DFT After Second Coat

Material Top Coat Top Coat Application DFT After Top Coat
FABRIC MAINTENANCE
DAILY INSPECTION REPORT

Date : 28.04.21 Report Number : 03/NB-WHPC/MMP015-CS2/V/2021


PMO/SR Number : Date of Report : 28.04.21
Description : Blasting & Painting Application Revisi : 0
Location : Page : 1 of 2
Work Item : - Deck Start Project :
- T beam
Report by :
Surface Preparation Equipment
Surface preparation : Blasting Nozzle type and size : Graco 435 & 519
Surface Area : 45.5 sqm Nozzle Pressure : 7 Bar
Blasting time : 13:30 Blotter Test : No Oil & water contaminant
Abrasive Media : Garnet Chloride : 20 mg/m²
Rust Grade : Ri3 Conductivity : -
Cleanliness : SSPC SP 10 Compressor : Airman 390 CFM

No Time Weather Amb. Temp. oC RH (%) DP oC ST oC Repl Tape : 78 micron


1 17:00 CLEAR 32.0 66.5 25.1 32.1 Ref ASTM D 4417-C
2 17:00 CLEAR 31.0 66.5 25 32.1
3 16:45 CLEAR 31.0 72.1 25.4 32.7
4
5 Dust Level : Level 1
6 Ref ISO 8502-3
7
8

Painting Application
1st Coat 2nd Coat Top Coat Remarks
Date of Application 30.04.21 01.05.21 02.05.20 T Beam = 11.12 Sqm
Time of Application 17:00 17:00 16:45 Deck = 34.38 Sqm
Coating System CS 2 CS 2 CS 2
Application Method Airless Airless Convesional Total = 45.50 Sqm
Name of Product Marathon XHB Marathon XHB Hardtop XP
Colour Grey Grey Grey / Yellow
Quantity 30 Liter 30 Liter &2 Liter
Batch No. Part A 2411458-1 2411458-1 2405148-1/2251382-1
Batch No. Part B 2400147-1 2400147-1 2408188-1/2464957-1
Pot Life 45 Minutes 45 Minutes 60 Minutes
Volume Solid 96% 96% 63%
Thinner No.17 No.17 No.10
Batch Number 240809-1 240809-1 2452734-1
Interval Coat 7 hours ( 30 ˚C) 7 hours ( 30 ˚C) 6 hours ( 30 ˚C)
WFT Requirement 525 microns 525 microns 120- 125 microns
WFT Actual 600 microns 600 microns 125 - 150 microns
DFT Requirement 500 microns 500 microns 75 microns
DFT Actual (Average) 598.2 microns 1142.0 microns 000.0 microns
Holiday Test N/A N/A N/A
Adhesion Test N/A N/A N/A

Manpower
No Posisi Nama
1 Supervisor
2 Blaster/Painter
3 Blaster/Painter
4 Blaster/Painter
5 B/P/ Operator

Prepared by, Reviewed by, Reviewed by, Approved by,

Supervisor Fabric Maintenance Spv QA/QC Spv. Field


DRY FILM THICKNESS SPOT READING
(FIRST COAT)
Date 01.05.21
Spot 1 Spot 2 Spot 3 Spot 4 Spot 5
R R R Avr R R R Avr R R R Avr R R R Avr R R R Avr
581 636 621 613 764 621 581 655 576 532 582 563 633 601 621 618 581 599 562 581
623 601 587 604 598 621 581 600 579 545 537 554 589 575 538 567 527 570 581 559
577 673 581 610 636 622 586 615 622 621 636 626 636 598 586 607 621 581 600 601
Total Avg. 609 Total Avg. 623 Total Avg. 581 Total Avg. 597 Total Avg. 580

Total Avg. DFT: 598.2 microns

(SECOND COAT)
Date 02.05.21
Spot 1 Spot 2 Spot 3 Spot 4 Spot 5
R R R Avr R R R Avr R R R Avr R R R Avr R R R Avr
1284 1293 1152 1243 1152 1200 1197 1183 1284 1091 1089 1155 1091 1112 1102 1102 1284 1102 1105 1164
1152 1108 1098 1119 1293 1109 1101 1168 1152 1101 1209 1154 1032 1192 1099 1108 1009 1032 1034 1025
Total Avg. 1181 Total Avg. 1175 Total Avg. 1154 Total Avg. 1105 Total Avg. 1094

Total Avg. DFT: 1142.0 microns

(TOP COAT)
Date 03.05.21
Spot 1 Spot 2 Spot 3 Spot 4 Spot 5
R R R Avr R R R Avr R R R Avr R R R Avr R R R Avr
1320 1380 1261 1320 1321 1298 1278 1299 1320 1299 1292 1304 1290 1380 1351 1340 1273 1261 1231 1255
1289 1261 1209 1253 1261 1278 1271 1270 1209 1261 1321 1264 1321 1263 1261 1282 1198 1186 1162 1182
Total Avg. 1287 Total Avg. 1285 Total Avg. 1284 Total Avg. 1311 Total Avg. 1219
Total Avg. DFT: 1276.9 microns

DOCUMENTATION 03/NB-WHPC/MMP015-CS2/V/2021

Before Surface Preparation Weather Condition Check Blasting Activity

Visual After Cleaning Profil Test : 78 µm Salt Test : (2.0 - 0) x 10 = 20 mg/m²

Material Primer Coat and Second Coat Primer Coat Application WFT

DFT After Primer Coat Second Coat Application DFT After Second Coat

Material Top Coat Top Coat Application DFT After Top Coat

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