Doc Title:

PUMP QAP
PUMP DIVISION
COIMBATORE

Document
Flowserve Document No.: EX18195003_001-3001-01 0
Rev:

Customer Name: FLOWSERVE PERU S.A.C

FS Reference Number: EX18195003

CORPORATION
End User Name: PLUSPETROL PERU CORPOTATION S.A.

Customer PO Number: 3133 & 20-JUN-18

Pump Tag No(s): PBB-3315

Equipment Service: NON PRESSURIZED DRAIN PUMP

Pump Size: ECPJ 32-160-R

Quantity: 26/07/2018
1 NOS

R. Sanz

Rev Revision Description Created By Checked By Released By Release Date

0 Issued For Approval KS SRR RVS 19-Jul-18

 QUALITY PLAN / INSPECTION & TEST PLAN
Serial Number: G218054/01 Type : ECPJ 32-160-R Material class: S-5 Rev.: 00
Item Number: PBB-3315 Client : FLOWSERVE INDIA CONTROLS FSG Doc. No.: G218054QCP

PVT. LTD. (PUMP DIVISION) API 610 11th ed. Insp.Class II

Definitions

STATUS: R=Raw material, S=Semifinished product, M=Fully machined product, A=Assembled product, D=Documentation

TEST PLACE: SUPP=Supplier, FSG= FSG Coimbatore

CERTIFICATE TYPE:

QA Surveillance

H: HOLD

W: WITNESS

O: OBSERVED

2.1=Type 2.1 EN10204, 2.2=Type 2.2 EN10204, 3.1=Type 3.1 EN10204, 3.2=Type 3.2 EN10204,

INT=Internal record, COMPL=Compliance, MAP=Welding map, REP=Report

A HOLD SHALL BE APPLIED TO THE PRODUCTION SCHEDULE UNTIL THE SPECIFIC ACTIVITY HAS BEEN PERFORMED WITH THE PROPER CUSTOMER INTERVENTION. A CERTIFICATE IS ISSUED.

TIMING OF THE TEST HAS TO BE NOTIFIED TO PURCHASER WITH PROPER ADVANCE. TEST CAN BE PERFORMED AT INSPECTOR S PRESENCE ONLY. A CERTIFICATE IS ISSUED.

TIMING OF THE TEST HAS TO BE NOTIFIED AND IT CAN BE PERFORMED IRRESPECTIVE OF PRESENCE. A CERTIFICATE IS ISSUED.

R: REVIEW A CERTIFICATE OF THE TEST IS ISSUED AND MADE AVAILABLE AT THE TIME OF DOCUMENTATION REVIEW AND IN THE CERTIFICATION DATA BOOK.
 QUALITY PLAN / INSPECTION & TEST PLAN

Serial Number: G218054/01 Type : ECPJ 32-160-R Material class: S-5 Rev.: 00

Item Number: PBB-3315 Client : FLOWSERVE INDIA CONTROLS FSG Doc. No.: G218054QCP

PVT. LTD. (PUMP DIVISION) API 610 11th ed. Insp.Class II

Certificate type
Test Location
Status

Customer

3rd Party
Supplier
TASK Component/Material Activity Standard Acceptance criteria Note Rev

Owner
FSG
A01 pump casing MATERIAL CERTIF. D SUPP ASTM A216 WCB ASTM A216 WCB 3.1 (EN10204) H R R - 0

A02 MECHANICAL PROP. D SUPP ASTM A370 ASTM A216 WCB 3.1 (EN10204) H R R - 0

A03 CHEMICAL ANALYSIS D SUPP ASTM A751 ASTM A216 WCB 3.1 (EN10204) H R R - 0

A04 DIMENSIONAL CHECK M FSG FSG STANDARD FSG DRAWING INT - H - - 0

A05 HYDROSTATIC TEST M FSG API 610 11th Ed. (Para. 8.3.2.) FSG PROCEDURE REP - H R - 30 barg , with water, 30 min., assembled with casing cover 0
SUPP/
A06 MAJOR REPAIR R WPS/PQR FSG PROCEDURE MAP H R R - ISSUED ONLY IN CASE OF REPAIR 0
FSG
A07 PT EXAMINATION R SUPP ASME V ART 6 ASME VIII APP 7 Div 1 REP H R R - CRITICAL AREAS AS PER FSG DEFINITION 0

A08 VISUAL INSPECTION R SUPP MSS-SP-55 MSS-SP-55 INT H R - - 0

B01 support casing MATERIAL CERTIF. D SUPP ASTM A516 Gr.70 ASTM A516 Gr.70 3.1 (EN10204) H R R - 0

B02 MECHANICAL PROP. D SUPP ASTM A370 ASTM A516 Gr.70 3.1 (EN10204) H R R - 0

B03 CHEMICAL ANALYSIS D SUPP ASTM A751 ASTM A516 Gr.70 3.1 (EN10204) H R R - 0

B04 DIMENSIONAL CHECK M FSG FSG STANDARD FSG DRAWING INT - H - - 0

SUPP/
B05 MAJOR REPAIR R WPS/PQR FSG PROCEDURE MAP H R R - ISSUED ONLY IN CASE OF REPAIR 0
FSG
B06 VISUAL INSPECTION R SUPP MSS-SP-55 MSS-SP-55 INT H R - - 0

C01 impeller MATERIAL CERTIF. D SUPP ASTM A216 WCB ASTM A216 WCB 3.1 (EN10204) H R R - 0

C02 MECHANICAL PROP. D SUPP ASTM A370 ASTM A216 WCB 3.1 (EN10204) H R R - 0

C03 CHEMICAL ANALYSIS D SUPP ASTM A751 ASTM A216 WCB 3.1 (EN10204) H R R - 0

C04 DIMENSIONAL CHECK M FSG FSG STANDARD FSG DRAWING INT - H - - 0

C05 DYNAMIC BALANCING G 2.5 M FSG ISO 1940 G 2.5 INT - H - - 0

SUPP/
C06 MAJOR REPAIR R WPS/PQR FSG PROCEDURE MAP H R R - ISSUED ONLY IN CASE OF REPAIR 0
FSG
C07 VISUAL INSPECTION R SUPP MSS-SP-55 MSS-SP-55 INT H R - - 0

C08 PT EXAMINATION R SUPP ASME V ART 6 ASME VIII APP 7 Div 1 REP H R R - 0

APP 7
D01 casing cover MATERIAL CERTIF. D SUPP ASTM A516 Gr.70 ASTM A516 Gr.70 3.1 (EN10204) H R R - 0

D02 MECHANICAL PROP. D SUPP ASTM A370 ASTM A516 Gr.70 3.1 (EN10204) H R R - 0

D03
ASME V Art 6?? CHEMICAL ANALYSIS D SUPP ASTM A751 ASTM A516 Gr.70 3.1 (EN10204) H R R - 0

D04 DIMENSIONAL CHECK M FSG FSG STANDARD FSG DRAWING INT - H - - 0

Tested together with the pump casing. One certificate will be issued
D05 HYDROSTATIC TEST M FSG API 610 latest Ed. API 610 latest Ed. REP - H R - 0
only.
D06 PT EXAMINATION M SUPP ASME V APP 6/24 ASME VIII APP 8 REP - H R - 0

E01 column pipe DIMENSIONAL CHECK M SUPP FSG STANDARD FSG DRAWING INT H R - - 0

E02 PT E. WELDINGS S SUPP ASME V ART 6 ASME VIII APP 8 REP H R R - 100% ON WELDS 0

E03 WPS/PQR/WELDING PLAN S SUPP ASME IX ASME IX MAP H R R - 0

 QUALITY PLAN / INSPECTION & TEST PLAN
Serial Number: G218054/01 Type : ECPJ 32-160-R Material class: S-5 Rev.: 00
Item Number: PBB-3315 Client : FLOWSERVE INDIA CONTROLS FSG Doc. No.: G218054QCP

PVT. LTD. (PUMP DIVISION) API 610 11th ed. Insp.Class II

Certificate type
Test Location
Status

Customer

3rd Party
Supplier
TASK Component/Material Activity Standard Acceptance criteria Note Rev

Owner
FSG
F01 column pipe - flange MATERIAL CERTIF. D SUPP ASTM A516 Gr.70 ASTM A516 Gr.70 3.1 (EN10204) H R R - 0

F02 MECHANICAL PROP. D SUPP ASTM A370 ASTM A516 Gr.70 3.1 (EN10204) H R R - 0

F03 CHEMICAL ANALYSIS D SUPP ASTM A751 ASTM A516 Gr.70 3.1 (EN10204) H R R - 0

G01 column pipe - pipe MATERIAL CERTIF. D SUPP ASTM A106 Gr.B ASTM A106 Gr.B 3.1 (EN10204) H R R - 0

G02 MECHANICAL PROP. D SUPP ASTM A370 ASTM A106 Gr.B 3.1 (EN10204) H R R - 0

G03 CHEMICAL ANALYSIS D SUPP ASTM A751 ASTM A106 Gr.B 3.1 (EN10204) H R R -
Is it compatible to ASME 0
IX? All acceptance criteria
H01 discharge line DIMENSIONAL CHECK M FSG FSG STANDARD FSG DRAWING INT - H - -
are ASME. 0

H02 HYDROSTATIC TEST A FSG API 610 11th Ed. (Para. 8.3.2.) FSG PROCEDURE REP - H R - 30 barg , with water, 30 min. 0
FSG /
H03 PT E. WELDINGS S ASME V ART 6 ASME VIII APP 8 REP H R R - 100% ON WELDS 0
SUPP
H04 WPS/PQR S FSG EN15609 / EN 15614 EN15609 / EN 15614 MAP - H R - 0

I01 discharge line - pipe MATERIAL CERTIF. D SUPP ASTM A106 Gr.B ASTM A106 Gr.B 3.1 (EN10204) H R R - If DIN is used 1.0345 (EN 10216) 0

I02 MECHANICAL PROP. D SUPP ASTM A370 ASTM A106 Gr.B 3.1 (EN10204) H R R - 0

I03 CHEMICAL ANALYSIS D SUPP ASTM A751 ASTM A106 Gr.B 3.1 (EN10204) H R R - 0

I04 DIMENSIONAL CHECK M FSG FSG STANDARD FSG DRAWING - - H R - 0

J01 discharge line - flange MATERIAL CERTIF. D SUPP ASTM A105 ASTM A105 3.1 (EN10204) H R R - 0

J02 MECHANICAL PROP. D SUPP ASTM A370 ASTM A105 3.1 (EN10204) H R R - 0

J03 CHEMICAL ANALYSIS D SUPP ASTM A751 ASTM A105 3.1 (EN10204) H R R - 0

K01 discharge line - bend MATERIAL CERTIF. D SUPP ASTM A216 WCB ASTM A216 WCB 3.1 (EN10204) H R R - 0

K02 MECHANICAL PROP. D SUPP ASTM A370 ASTM A216 WCB 3.1 (EN10204) H R R - 0

K03 CHEMICAL ANALYSIS D SUPP ASTM A751 ASTM A216 WCB 3.1 (EN10204) H R R - 0

K04 DIMENSIONAL CHECK M FSG FSG STANDARD FSG DRAWING INT - H - - 0

SUPP/
K05 MAJOR REPAIR R WPS/PQR FSG PROCEDURE MAP H R R - ISSUED ONLY IN CASE OF REPAIR 0
FSG
K06 PT EXAMINATION R SUPP ASME V ART 6 ASME VIII APP 7 Div 1 REP H R R - 0

K07 VISUAL INSPECTION R SUPP MSS-SP-55 MSS-SP-55 INT H R - - 0

L01 top shaft MATERIAL CERTIF. D SUPP ASTM A322 Gr.4140 ASTM A322 Gr.4140 3.1 (EN10204) H R R - If DIN is used 1.7225 (EN 10083) 0

L02 MECHANICAL PROP. D SUPP ASTM A370 ASTM A322 Gr.4140 3.1 (EN10204) H R R - 0

L03 CHEMICAL ANALYSIS D SUPP ASTM A751 ASTM A322 Gr.4140 3.1 (EN10204) H R R - 0

L04 DIMENSIONAL CHECK M FSG FSG STANDARD FSG DRAWING INT - H - - 0

L05 US EXAMINATION S SUPP ASTM A388 / A745 ASTM A388 / A745 REP H R R - 0
 QUALITY PLAN / INSPECTION & TEST PLAN
Serial Number: G218054/01 Type : ECPJ 32-160-R Material class: S-5 Rev.: 00
Item Number: PBB-3315 Client : FLOWSERVE INDIA CONTROLS FSG Doc. No.: G218054QCP

PVT. LTD. (PUMP DIVISION) API 610 11th ed. Insp.Class II

Certificate type
Test Location
Status

Customer

3rd Party
Supplier
TASK Component/Material Activity Standard Acceptance criteria Note Rev

Owner
FSG
M01 intermediate shaft MATERIAL CERTIF. D SUPP ASTM A322 Gr.4140 ASTM A322 Gr.4140 3.1 (EN10204) H R R - If DIN is used 1.7225 (EN 10083) 0

M02 MECHANICAL PROP. D SUPP ASTM A370 ASTM A322 Gr.4140 3.1 (EN10204) H R R - 0

M03 CHEMICAL ANALYSIS D SUPP ASTM A751 ASTM A322 Gr.4140 3.1 (EN10204) H R R - 0

M04 DIMENSIONAL CHECK M FSG FSG STANDARD FSG DRAWING INT - H - - 0

M05 US EXAMINATION S SUPP ASTM A388 / A745 ASTM A388 / A745 REP H R R - 0

N01 pump shaft MATERIAL CERTIF. D SUPP ASTM A322 Gr.4140 ASTM A322 Gr.4140 3.1 (EN10204) H R R - If DIN is used 1.7225 (EN 10083) 0

N02 MECHANICAL PROP. D SUPP ASTM A370 ASTM A322 Gr.4140 3.1 (EN10204) H R R - 0

N03 CHEMICAL ANALYSIS D SUPP ASTM A751 ASTM A322 Gr.4140 3.1 (EN10204) H R R - 0

N04 DIMENSIONAL CHECK M FSG FSG STANDARD FSG DRAWING INT - H - - 0

N05 US EXAMINATION S SUPP ASTM A388 / A745 ASTM A388 / A745 REP H R R - 0

O01 impeller wear ring MATERIAL CERTIF. D SUPP ASTM A426Gr.CPCA15 ASTM A426Gr.CPCA15 3.1 (EN10204) H R R - 0

O02 MECHANICAL PROP. D SUPP ASTM A370 ASTM A426Gr.CPCA15 3.1 (EN10204) H R R - 0

O03 CHEMICAL ANALYSIS D SUPP ASTM A751 ASTM A426Gr.CPCA15 3.1 (EN10204) H R R - 0

O04 DIMENSIONAL CHECK M FSG FSG STANDARD FSG DRAWING INT - H - - 0

P01 casing wear ring MATERIAL CERTIF. D SUPP ASTM A426Gr.CPCA15 ASTM A426Gr.CPCA15 3.1 (EN10204) H R R - 0

P02 MECHANICAL PROP. D SUPP ASTM A370 ASTM A426Gr.CPCA15 3.1 (EN10204) H R R - 0

P03 CHEMICAL ANALYSIS D SUPP ASTM A751 ASTM A426Gr.CPCA15 3.1 (EN10204) H R R - 0

P04 DIMENSIONAL CHECK M FSG FSG STANDARD FSG DRAWING INT - H - - 0

R01 pump BEARING TEMPERATURE A FSG FSG PROCEDURE API 610 11th Ed. (Para. 8.3.3.5) REP - H W - 0
W
R02 PERFORMANCE TEST A FSG FSG PROCEDURE API 610 11th Ed. (Para. 8.3.3) REP - H W - 0
W
R03 VIBRATION TEST A FSG FSG PROCEDURE API 610 11th Ed. (Para. 8.3.3.5) REP - H R - 0

R04 NOISE TEST A FSG FSG PROCEDURE API 610 11th Ed. (Para. 8.3.4.5) REP - H R - SOUND PRESSURE LEVEL (FOR REFERENCE ONLY) 0

S01 package DFT CHECK A FSG FSG PROCEDURE FSG PROCEDURE REP - H R - will be performed during final inspection 0

S02 FINAL INSPECTION A FSG FSG PROCEDURE FSG PROCEDURE REP - H R - 0

S03 PRESERVATION CHECK / BOXING A FSG FSG PROCEDURE FSG PROCEDURE REP - H R - 0

General notes: