Doc No.

18558-1002

Rev. Level: A Eff. Date: 18/11/2019

INSPECTION AND TEST PLAN

Project: Lough Talt

Cust Project No.: -
Customer: Coffeys

Colloide Project: 18465

A FIRST ISSUE 18/11/2019 B.L

Rev# Revision Description Date Author

 INSPECTION AND TEST PLAN
Project: Lough Talt Document No.: 18558-1002
Cust project No.: - Rev.: A date 18-Nov-19
Customer: Coffeys Unit: 0

INDEX
Sec. Rev.
Sec No. Section Description
Rev. Date
i. COVER PAGE A 03.04.19
ii. INDEX A 03.04.19

Colloide Components
1 RGF Tank 1 A 03.04.19
2 RGF Tank 2 A 03.04.19
 Document No.: Rev. Eff. Date:
INSPECTION AND TEST PLAN
18558-1002 A 18/11/2019
Sec No.: Sec. Rev. Section Description:
2 A RGF Tank 1 Project: Lough Talt
Equipment Part No. : tbd Customer: Coffeys
Equipment Serial No. : tbd Unit: 00000
Sub-Vendor: tbd Sub-Vendor PO: tbd
INTERVENTION KEY CODE: INSPECTION KEY CODE:
SUB: Sub-Vendor CUST: Customer NoBo.: Notified Body SW: Spot Witness (%) inspection R: Review of Documentation T/C: Test Certificate required
COLLOIDE: COLLOIDE INSP: Thirt Party Inspector W: Witness Inspection H: Hold point

INTERVENTION COMPANY
CHARACTERISTIC TO BE VERIFIED REQ.
ACT. QUALITY REFERENCE ACCEPTANCE CERTIF
No. ACTIVITY / STAGE DOCUMENT CRITERIA . SUB' COLLOIDE Customer INSP / NoBo Remarks
1 .1 Material certificates / Spec./Dwg. Review of certificates: T/C H R R R SUB to provide all the
Identification: mill certificates for main parts and components certificates
chemical analysis and
mechanical properties
date - signature date - signature date - signature date - signature
1 .2 Compliance with Water Spec./Dwg. For Wetted products/material: Spec./Dwg. T/C H R R R SUB to provide all the
Supply (Water Quality) PO WRAS / DWI Reg.31 / BSEN number PO DWI/WRAS certificates
Regulations. WRAS / (applicable British standard / Directive). DWI Reg.31 /
(applicabe by wetted DWI Reg.31 / WRAS /
Substances and products added to or coming into contact
components, products,
with the water shall be approved for the purpose under
systems)
Regulation 31.
date - signature date - signature date - signature date - signature
1 3 Welding Procedures Review and approval of welding specs. As per selected T/C H R R R SUB to provide all the
Specification and WPS, PQR to be approved by Colloide before construction. Code WPS/PQR
Qualification Records Manufacturer shall maintain valid certification
(WPS / PQR)
date - signature date - signature date - signature date - signature
1 4 Welders and welding Spec./Dwg. Review and verification of Welders certifications. As per Spec./Dwg. T/C H R R R SUB to provide all the
operator certificates welders qualification
certificates

date - signature date - signature date - signature date - signature

1 5 Welding Map / Welding Book Spec./Dwg. Review of the welding map: As per Spec./Dwg. T/C H R R R SUB to provide all the
SUB procedure list (or sketch) of all the weldings, complete with indication of welding map
their location, category, welder and the NDE required

date - signature date - signature date - signature date - signature

1 6 Review of NDE operator Spec./Dwg. Review and verification of NDE operator qualification as per Spec./Dwg. T/C H R R R SUB to provide all the NDE
qualifications certificates operators qualification
certificates

date - signature date - signature date - signature date - signature

1 7 Welding visual inspection Spec./Dwg. Visual inspection on 100% of the weldings. Visual inspection As per Spec./Dwg. T/C H /SW SW R R SUB to provide all the
test procedure shall be submitted. inspection report

date - signature date - signature date - signature date - signature

 Document No.: Rev. Eff. Date:
INSPECTION AND TEST PLAN
18558-1002 A 18/11/2019
Sec No.: Sec. Rev. Section Description:
2 A RGF Tank 1 Project: Lough Talt
Equipment Part No. : tbd Customer: Coffeys
Equipment Serial No. : tbd Unit: 00000
Sub-Vendor: tbd Sub-Vendor PO: tbd
INTERVENTION KEY CODE: INSPECTION KEY CODE:
SUB: Sub-Vendor CUST: Customer NoBo.: Notified Body SW: Spot Witness (%) inspection R: Review of Documentation T/C: Test Certificate required
COLLOIDE: COLLOIDE INSP: Thirt Party Inspector W: Witness Inspection H: Hold point

INTERVENTION COMPANY
CHARACTERISTIC TO BE VERIFIED REQ.
ACT. QUALITY REFERENCE ACCEPTANCE CERTIF
No. ACTIVITY / STAGE DOCUMENT CRITERIA . SUB' COLLOIDE Customer INSP / NoBo Remarks
1 8 NDE superficial: Spec./Dwg. 10% Fillet/Partial Penetration Welds. as per Spec./Dwg. T/C H /SW SW R R SUB to provide all the test
Dye Penetration testing report

date - signature date - signature date - signature date - signature

1 9 Visual and dimensional Spec./Dwg. Verification of quality of workmanship; Tolerance T/C H SW / R R R SUB to provide all the
check Check of: according to the inspection report
- all dimensions/ overall size,; assembly dwg.
- position and pertinent marking / nameplate of the pieces:
- support / lifting lugs;
- Verify also straightness, verticality and planarity;

date - signature date - signature date - signature date - signature

1 10 Hydraulic test Dwg./Spec. the tank has to be completelly filled with clear water for 8h at as per Spec./Dwg T/C H SW / R R R SUB to provide all the test
SUB procedure least No leakage report
after the test, check for draining after test.
Manufacturer should submit Hydraulic Test Procedure
before start of work.
date - signature date - signature date - signature date - signature
1 11 Pickling and Passivation Spec./Dwg. Check of quality and presence of oxydes due to welding As per Spec./Dwg T/C H R R R SUB to provide all the test
activities report
(only for stainless steel and
special materials)
date - signature date - signature date - signature date - signature
1 12 Painting inspections: Spec./Dwg. Paint Conformity to Specs: As per Spec./Dwg. T/C H SW / R R R SUB to provide all the inspection
report
- visual check; SUB procedure - verify the absence of surface's defect (e.g. abrasion, SUB procedure
- thickness measurement; adhesion failure, blistering, bittiness, etc);
- verify the thickness. Nominal DFT MAX (see Painting
(where applicable) Procedure) at least 10 readings per square meter;

date - signature date - signature date - signature date - signature

 Document No.: Rev. Eff. Date:
INSPECTION AND TEST PLAN
18558-1002 A 18/11/2019
Sec No.: Sec. Rev. Section Description:
2 A RGF Tank 1 Project: Lough Talt
Equipment Part No. : tbd Customer: Coffeys
Equipment Serial No. : tbd Unit: 00000
Sub-Vendor: tbd Sub-Vendor PO: tbd
INTERVENTION KEY CODE: INSPECTION KEY CODE:
SUB: Sub-Vendor CUST: Customer NoBo.: Notified Body SW: Spot Witness (%) inspection R: Review of Documentation T/C: Test Certificate required
COLLOIDE: COLLOIDE INSP: Thirt Party Inspector W: Witness Inspection H: Hold point

INTERVENTION COMPANY
CHARACTERISTIC TO BE VERIFIED REQ.
ACT. QUALITY REFERENCE ACCEPTANCE CERTIF
No. ACTIVITY / STAGE DOCUMENT CRITERIA . SUB' COLLOIDE Customer INSP / NoBo Remarks
1 13 Final review of Spec./Dwg. Verification of correctness and completeness of required Spec./Dwg. T/C H R R R SUB to provide all the Final
documentation / Inspection P.O. documentation: P.O. Inspection Book
Book ITP - Vendor Inspection Book; ITP
- Manufacturer Test Report; SUB to provide evidence
of observance the AW and
WIMES standards:
AM600 Mechanical
Standards & WIMES.
date - signature date - signature date - signature date - signature
1 14 Preparation for shipment Spec./Dwg. - Check of integrity (no damages); As per Spec./Dwg. T/C H H R R SUB to provide the PL
SUB standards - Check of completion of int/ext installation (if any) SUB standards
PO - Check packing and marking; PO
- Check of availability / correctness of the final Detail
Packing List;
date - signature date - signature date - signature
 Document No.: Rev. Eff. Date:
INSPECTION AND TEST PLAN
18558-1002 A 18/11/2019
Sec No.: Sec. Rev. Section Description:
2 A RGF Tank 2 Project: Lough Talt
Equipment Part No. : tbd Customer: Coffeys
Equipment Serial No. : tbd Unit: 00000
Sub-Vendor: tbd Sub-Vendor PO: tbd
INTERVENTION KEY CODE: INSPECTION KEY CODE:
SUB: Sub-Vendor CUST: Customer NoBo.: Notified Body SW: Spot Witness (%) inspection R: Review of Documentation T/C: Test Certificate required
COLLOIDE: COLLOIDE INSP: Thirt Party Inspector W: Witness Inspection H: Hold point

INTERVENTION COMPANY
CHARACTERISTIC TO BE VERIFIED REQ.
ACT. QUALITY REFERENCE ACCEPTANCE CERTIF
No. ACTIVITY / STAGE DOCUMENT CRITERIA . SUB' COLLOIDE Customer INSP / NoBo Remarks
1 .1 Material certificates / Spec./Dwg. Review of certificates: T/C H R R R SUB to provide all the
Identification: mill certificates for main parts and components certificates
chemical analysis and
mechanical properties
date - signature date - signature date - signature date - signature
1 .2 Compliance with Water Spec./Dwg. For Wetted products/material: Spec./Dwg. T/C H R R R SUB to provide all the
Supply (Water Quality) PO WRAS / DWI Reg.31 / BSEN number PO DWI/WRAS certificates
Regulations. WRAS / (applicable British standard / Directive). DWI Reg.31 /
(applicabe by wetted DWI Reg.31 / WRAS /
Substances and products added to or coming into contact
components, products,
with the water shall be approved for the purpose under
systems)
Regulation 31.
date - signature date - signature date - signature date - signature
1 3 Welding Procedures Review and approval of welding specs. As per selected T/C H R R R SUB to provide all the
Specification and WPS, PQR to be approved by Colloide before construction. Code WPS/PQR
Qualification Records Manufacturer shall maintain valid certification
(WPS / PQR)
date - signature date - signature date - signature date - signature
1 4 Welders and welding Spec./Dwg. Review and verification of Welders certifications. As per Spec./Dwg. T/C H R R R SUB to provide all the
operator certificates welders qualification
certificates

date - signature date - signature date - signature date - signature

1 5 Welding Map / Welding Book Spec./Dwg. Review of the welding map: As per Spec./Dwg. T/C H R R R SUB to provide all the
SUB procedure list (or sketch) of all the weldings, complete with indication of welding map
their location, category, welder and the NDE required

date - signature date - signature date - signature date - signature

1 6 Review of NDE operator Spec./Dwg. Review and verification of NDE operator qualification as per Spec./Dwg. T/C H R R R SUB to provide all the NDE
qualifications certificates operators qualification
certificates

date - signature date - signature date - signature date - signature

1 7 Welding visual inspection Spec./Dwg. Visual inspection on 100% of the weldings. Visual inspection As per Spec./Dwg. T/C H /SW SW R R SUB to provide all the
test procedure shall be submitted. inspection report

date - signature date - signature date - signature date - signature

 Document No.: Rev. Eff. Date:
INSPECTION AND TEST PLAN
18558-1002 A 18/11/2019
Sec No.: Sec. Rev. Section Description:
2 A RGF Tank 2 Project: Lough Talt
Equipment Part No. : tbd Customer: Coffeys
Equipment Serial No. : tbd Unit: 00000
Sub-Vendor: tbd Sub-Vendor PO: tbd
INTERVENTION KEY CODE: INSPECTION KEY CODE:
SUB: Sub-Vendor CUST: Customer NoBo.: Notified Body SW: Spot Witness (%) inspection R: Review of Documentation T/C: Test Certificate required
COLLOIDE: COLLOIDE INSP: Thirt Party Inspector W: Witness Inspection H: Hold point

INTERVENTION COMPANY
CHARACTERISTIC TO BE VERIFIED REQ.
ACT. QUALITY REFERENCE ACCEPTANCE CERTIF
No. ACTIVITY / STAGE DOCUMENT CRITERIA . SUB' COLLOIDE Customer INSP / NoBo Remarks
1 8 NDE superficial: Spec./Dwg. 10% Fillet/Partial Penetration Welds. as per Spec./Dwg. T/C H /SW SW R R SUB to provide all the test
Dye Penetration testing report

date - signature date - signature date - signature date - signature

1 9 Visual and dimensional Spec./Dwg. Verification of quality of workmanship; Tolerance T/C H SW / R R R SUB to provide all the
check Check of: according to the inspection report
- all dimensions/ overall size,; assembly dwg.
- position and pertinent marking / nameplate of the pieces:
- support / lifting lugs;
- Verify also straightness, verticality and planarity;

date - signature date - signature date - signature date - signature

1 10 Hydraulic test Dwg./Spec. the tank has to be completelly filled with clear water for 8h at as per Spec./Dwg T/C H SW / R R R SUB to provide all the test
SUB procedure least No leakage report
after the test, check for draining after test.
Manufacturer should submit Hydraulic Test Procedure
before start of work.
date - signature date - signature date - signature date - signature
1 11 Pickling and Passivation Spec./Dwg. Check of quality and presence of oxydes due to welding As per Spec./Dwg T/C H R R R SUB to provide all the test
activities report
(only for stainless steel and
special materials)
date - signature date - signature date - signature date - signature
1 12 Painting inspections: Spec./Dwg. Paint Conformity to Specs: As per Spec./Dwg. T/C H SW / R R R SUB to provide all the inspection
report
- visual check; SUB procedure - verify the absence of surface's defect (e.g. abrasion, SUB procedure
- thickness measurement; adhesion failure, blistering, bittiness, etc);
- verify the thickness. Nominal DFT MAX (see Painting
(where applicable) Procedure) at least 10 readings per square meter;

date - signature date - signature date - signature date - signature

 Document No.: Rev. Eff. Date:
INSPECTION AND TEST PLAN
18558-1002 A 18/11/2019
Sec No.: Sec. Rev. Section Description:
2 A RGF Tank 2 Project: Lough Talt
Equipment Part No. : tbd Customer: Coffeys
Equipment Serial No. : tbd Unit: 00000
Sub-Vendor: tbd Sub-Vendor PO: tbd
INTERVENTION KEY CODE: INSPECTION KEY CODE:
SUB: Sub-Vendor CUST: Customer NoBo.: Notified Body SW: Spot Witness (%) inspection R: Review of Documentation T/C: Test Certificate required
COLLOIDE: COLLOIDE INSP: Thirt Party Inspector W: Witness Inspection H: Hold point

INTERVENTION COMPANY
CHARACTERISTIC TO BE VERIFIED REQ.
ACT. QUALITY REFERENCE ACCEPTANCE CERTIF
No. ACTIVITY / STAGE DOCUMENT CRITERIA . SUB' COLLOIDE Customer INSP / NoBo Remarks
1 13 Final review of Spec./Dwg. Verification of correctness and completeness of required Spec./Dwg. T/C H R R R SUB to provide all the Final
documentation / Inspection P.O. documentation: P.O. Inspection Book
Book ITP - Vendor Inspection Book; ITP
- Manufacturer Test Report; SUB to provide evidence
of observance the AW and
WIMES standards:
AM600 Mechanical
Standards & WIMES.
date - signature date - signature date - signature date - signature
1 14 Preparation for shipment Spec./Dwg. - Check of integrity (no damages); As per Spec./Dwg. T/C H H R R SUB to provide the PL
SUB standards - Check of completion of int/ext installation (if any) SUB standards
PO - Check packing and marking; PO
- Check of availability / correctness of the final Detail
Packing List;
date - signature date - signature date - signature