Professional Documents
Culture Documents
Fundamentals Ed 1
Volume 1 - Student Guide
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D50085GC10
Edition 1.0
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September 2007
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Copyright © 1996, 2007, Oracle. All rights reserved.
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be trademarks of their respective owners.
Author
Kevin Brown
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Overview .......................................................................................................................................................2-6
Cost Management Business Flow..................................................................................................................2-8
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Integration......................................................................................................................................................2-9
Describing General Ledger Cost Controls ....................................................................................................3-1
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Describing General Ledger Cost Controls.....................................................................................................3-3
Objectives ......................................................................................................................................................3-4
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Agenda...........................................................................................................................................................3-5
Overview of Fiscal Period and Controls for Oracle Inventory ......................................................................3-6
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Agenda...........................................................................................................................................................3-7
Functional Currency and Currency Controls .................................................................................................3-8
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Methods of Functional Currency and Currency Controls..............................................................................3-9
Agenda...........................................................................................................................................................3-11
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General Ledger Chart of Accounts ................................................................................................................3-12
Agenda...........................................................................................................................................................3-13
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Accounting Periods........................................................................................................................................3-14
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Accounting Calendar .....................................................................................................................................3-15
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Open Accounting Periods ..............................................................................................................................3-16
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Agenda...........................................................................................................................................................3-18
Exchange Rates .............................................................................................................................................3-19
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Agenda...........................................................................................................................................................3-21
Set of Books ..................................................................................................................................................3-22
Inter-organization Transfers with Multiple SOBs .........................................................................................3-24
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Customization of Set of Books ......................................................................................................................3-25
Summary........................................................................................................................................................3-26
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Noninventory Versus Inventory Items...........................................................................................................5-13
Agenda...........................................................................................................................................................5-15
Units of Measure ...........................................................................................................................................5-16
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Agenda...........................................................................................................................................................5-17
Categories for Product-Line Costing .............................................................................................................5-18
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Agenda...........................................................................................................................................................5-23
Account Aliases.............................................................................................................................................5-24
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Agenda...........................................................................................................................................................5-26
Cost Security Profiles ....................................................................................................................................5-27
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Summary........................................................................................................................................................5-29
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Describing WIP Cost Controls .......................................................................................................................6-1
Describing WIP Cost Controls ......................................................................................................................6-3
Objectives ......................................................................................................................................................6-4
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Agenda...........................................................................................................................................................6-5
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Overview .......................................................................................................................................................6-6
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Agenda...........................................................................................................................................................6-8
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WIP Parameters .............................................................................................................................................6-9
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WIP Parameters: Repetitive Variance Timing..............................................................................................6-11
Agenda...........................................................................................................................................................6-14
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WIP Accounting Class...................................................................................................................................6-15
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Practice 1 - Setting Up The Default WIP Accounting Class .....................................................................6-18
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Solution – Setting Up The Default WIP Accounting Class .......................................................................6-20
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Work-in-Process Costing Differences ...........................................................................................................6-25
Summary........................................................................................................................................................6-26
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Agenda...........................................................................................................................................................10-5
Overview .......................................................................................................................................................10-6
Agenda...........................................................................................................................................................10-8
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Cost Elements ................................................................................................................................................10-9
Subelements...................................................................................................................................................10-11
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Basis Types....................................................................................................................................................10-12
Summary........................................................................................................................................................10-14
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Defining Item Costs .........................................................................................................................................11-1
Defining Item Costs.......................................................................................................................................11-3
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Objectives ......................................................................................................................................................11-4
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Agenda...........................................................................................................................................................11-5
Overview .......................................................................................................................................................11-6
Agenda...........................................................................................................................................................11-7
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Material Subelements ....................................................................................................................................11-8
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Practice 4 - Material Overhead ..................................................................................................................11-11
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Solution – Material Overhead....................................................................................................................11-12
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Agenda...........................................................................................................................................................11-14
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Item Cost Controls.........................................................................................................................................11-15
Agenda...........................................................................................................................................................11-17
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Item Costs......................................................................................................................................................11-18
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Practice 5 - Purchased Item Costs..............................................................................................................11-19
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Solution – Purchased Item Costs ...............................................................................................................11-22
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Summary........................................................................................................................................................11-28
Defining Resource and Overhead Costs ........................................................................................................12-1
O Defining Resource and Overhead Costs ........................................................................................................12-3
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Rolling Up and Updating Costs ......................................................................................................................14-1
Rolling Up and Updating Costs .....................................................................................................................14-3
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Objectives ......................................................................................................................................................14-4
Agenda...........................................................................................................................................................14-5
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This-Level and Previous-Level Costing ........................................................................................................14-6
Agenda...........................................................................................................................................................14-7
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Supply Chain Cost Rollup .............................................................................................................................14-8
Agenda...........................................................................................................................................................14-12
Phantom Costing ...........................................................................................................................................14-13
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Practice 11 - Supply Chain Cost Rollup ....................................................................................................14-17
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Solution – Supply Chain Cost Rollup........................................................................................................14-19
Practice 12 - Supply Chain Cost Rollup Analysis .....................................................................................14-22
Solution – Supply Chain Cost Rollup Analysis .........................................................................................14-23
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Agenda...........................................................................................................................................................14-32
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How the Standard Cost Update Works ..........................................................................................................14-33
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Practice 13 - Cost Update ..........................................................................................................................14-36
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Solution – Cost Update..............................................................................................................................14-40
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Agenda...........................................................................................................................................................14-51
Item Cost Inquiries ........................................................................................................................................14-52
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Agenda...........................................................................................................................................................14-54
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Copying Costs ...............................................................................................................................................14-55
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Practice 25 - Copying Costs Across Organizations ...................................................................................14-57
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Overview Cost Follows Quantity ..................................................................................................................16-6
Agenda...........................................................................................................................................................16-7
Describing the Relationship Between Oracle WIP Transactions and OCM..................................................16-8
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Agenda...........................................................................................................................................................16-11
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Phantom Costing ...........................................................................................................................................16-12
Agenda...........................................................................................................................................................16-15
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Review of Manufacturing Cost Setup............................................................................................................16-16
Agenda...........................................................................................................................................................16-21
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Accounting Flows: Costs Incurred, Components Issued to WIP...................................................................16-22
Agenda...........................................................................................................................................................16-28
Accounting Flows: Costs Relieved, Assembly Completion from WIP .........................................................16-29
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Practice 26 - Average Costing ...................................................................................................................16-34
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Solution - Average Costing .......................................................................................................................16-39
Summary........................................................................................................................................................16-58
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Accounting for Inventory Transactions for Standard Costing....................................................................17-1
Accounting for Inventory Transactions for Standard Costing .......................................................................17-3
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Objectives ......................................................................................................................................................17-4
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Agenda...........................................................................................................................................................17-5
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Overview of Standard Costing.......................................................................................................................17-6
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Agenda...........................................................................................................................................................17-8
Setting Up Standard Costing .........................................................................................................................17-9
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Agenda...........................................................................................................................................................17-10
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Inventory Purchasing Transactions................................................................................................................17-11
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Expense Purchasing Transactions..................................................................................................................17-14
Inter-organization Transfers ..........................................................................................................................17-16
Practice 14 - Inventory Transactions Miscellaneous Receipt ....................................................................17-20
O Solution – Inventory Transactions Miscellaneous Receipt........................................................................17-25
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Appendix A: Describing T-Accounts for Inventory Transactions for Standard Costing...............................19-3
Objectives ......................................................................................................................................................19-4
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Agenda...........................................................................................................................................................19-5
T-Accounts ....................................................................................................................................................19-6
Summary........................................................................................................................................................19-11
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Appendix B: Describing T-Accounts for WIP Transactions for Standard Costing...................................20-1
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Appendix B: Describing T-Accounts for WIP Transactions for Standard Costing .......................................20-3
Objectives ......................................................................................................................................................20-4
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Agenda...........................................................................................................................................................20-5
Summary........................................................................................................................................................20-10
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Analyzing Inventory Transactions .................................................................................................................21-1
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Analyzing Inventory Transactions.................................................................................................................21-3
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Objectives ......................................................................................................................................................21-4
Agenda...........................................................................................................................................................21-5
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Overview .......................................................................................................................................................21-6
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Agenda...........................................................................................................................................................21-7
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Inventory Distribution Inquiry.......................................................................................................................21-8
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Agenda...........................................................................................................................................................21-10
Resubmitting Errored Transactions for Costing ............................................................................................21-11
O Agenda...........................................................................................................................................................21-13
Margin Analysis Reports ...............................................................................................................................21-14
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Solution - LIFO Costing - Create First Layer ............................................................................................23-23e
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Practice 28 - LIFO Adjusting Layer Cost ..................................................................................................23-26
Solution - LIFO Adjusting Layer Cost ......................................................................................................23-28
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Practice 29 - LIFO Costing - Creating The Second Layer.........................................................................23-31
Solution - LIFO Costing - Creating The Second Layer .............................................................................23-33
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Practice 30 - Issuing Material LIFO Costing.............................................................................................23-36
Solution - Issuing Material LIFO Costing .................................................................................................23-39
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Practice 31 - FIFO Costing - Creating The First Layer .............................................................................23-45
Solution - FIFO Costing - Creating The First Layer..................................................................................23-48
Practice 32 - FIFO - Adjusting Layer Costs ..............................................................................................23-51
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Solution - FIFO - Adjusting Layer Costs...................................................................................................23-53
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Practice 33 - FIFO Costing - Creating The Second Layer .........................................................................23-56
Solution - FIFO Costing - Creating The Second Layer .............................................................................23-58
Practice 34 - Issuing Material FIFO Costing .............................................................................................23-61
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Solution - Issuing Material FIFO Costing .................................................................................................23-64
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Summary........................................................................................................................................................23-70
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Revenue and COGS Matching .......................................................................................................................24-1
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Revenue and COGS Matching.......................................................................................................................24-3
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Objectives ......................................................................................................................................................24-4
Agenda...........................................................................................................................................................24-5
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Overview .......................................................................................................................................................24-6
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Agenda...........................................................................................................................................................24-7
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Setting Up Revenue / COGS Matching .........................................................................................................24-8
Agenda...........................................................................................................................................................24-9
Revenue / COGS Recognition Methodology.................................................................................................24-10
O Agenda...........................................................................................................................................................24-12
Agenda...........................................................................................................................................................26-10
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Periodic Incremental LIFO ............................................................................................................................26-11
Agenda...........................................................................................................................................................26-16
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Inquiring and Reporting.................................................................................................................................26-17
Agenda...........................................................................................................................................................26-19
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Implementation and Setup Considerations ....................................................................................................26-20
Summary........................................................................................................................................................26-24
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Period Close for Inventory Organizations.....................................................................................................27-1
Period Close for Inventory Organizations .....................................................................................................27-3
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Objectives ......................................................................................................................................................27-4
Agenda...........................................................................................................................................................27-5
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Overview .......................................................................................................................................................27-6
Agenda...........................................................................................................................................................27-8
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Pending Transactions.....................................................................................................................................27-9
Practice 24 - Period Close..........................................................................................................................27-12
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Solution - Period Close..............................................................................................................................27-15
Agenda...........................................................................................................................................................27-18
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Transfer Options ............................................................................................................................................27-19
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Agenda...........................................................................................................................................................27-21
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Closing the Period in Inventory.....................................................................................................................27-22
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Agenda...........................................................................................................................................................27-25
Posting to the General Ledger .......................................................................................................................27-26
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Agenda...........................................................................................................................................................27-28
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Reconciling Perpetual Inventory to GL .........................................................................................................27-29
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Agenda...........................................................................................................................................................27-31
Client Extensions...........................................................................................................................................27-32
Agenda...........................................................................................................................................................27-34
O Period Close Diagnostics...............................................................................................................................27-35
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Objectives ......................................................................................................................................................31-4
Appendix E: Effects Of Negative Inventory..............................................................................................31-5
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Copyright © 1996, 2007, Oracle. All rights reserved.
Before you begin this course, you should have the following qualifications:
• Working experience with the principles and customary practices of your business area
Prerequisites
• Oracle Bills of Material and Engineering (if products are installed at your site)
This is an instructor-led course featuring lecture and hands-on exercises. Online demonstrations
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Additional Publications
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Copyright © 1996, 2007, Oracle. All rights reserved.
Italic
proper noun)
Emphasized words Do not save changes to the database.
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and phrases,
titles of books and
For further information, see Oracle7 Server SQL Language
Reference Manual.
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courses,
variables
Enter user_id@us.oracle.com, where user_id is the
name of the user.
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Quotation
marks
Interface elements
with long names A
Select “Include a reusable module component” and click Finish.
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that have only
initial caps;
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This subject is covered in Unit II, Lesson 3, “Working with
Objects.”
lesson and chapter
titles in cross-
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Uppercase
references
SQL column O lyUse the SELECT command to view information stored in the
names, commands,
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functions, schemas,& On LAST_NAME
column of the EMP table.
table names
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Arrow
Brackets
Commas
Menu paths
Key names
t e r
Key sequences
U s Select File > Save.
Press [Enter].
Press and release keys one at a time:
Plus signs I n
Key combinations
[Alternate], [F], [D]
Press and hold these keys simultaneously: [Ctrl]+[Alt]+[Del]
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Copyright © 1996, 2007, Oracle. All rights reserved.
(N) Invoice > Entry > Invoice Batches Summary (M) Query > Find (B) Approve
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This simplified path translates to the following:
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1. (N) From the Navigator window, select Invoice then Entry then Invoice Batches
Summary. ca
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2.
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(M) From the menu, select Query then Find.
c
r a (H) = Hyperlink
1. In the navigation frame of the help system window, expand the General Ledger entry.
4. Review the Enter Journals topic that appears in the document frame of the help system
window.
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Product Overview
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Using this tool you can:
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• Value inventory and work in process on a perpetual basis
O ly
• Choose a perpetual costing method, including standard costing, average costing, and
FIFO/LIFO for each organization
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• Simulate, analyze and forecast product costs
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• Easily update and manage item unit costs
• Define the inventory structure and cost controls that are important to your business
e r s
• View and report item costs, inventory and work in progress values, accounting entries and
gross margins
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• Close periods quickly and easily
c l e
• Automatically transfer inventory and work in progress transactions to your general ledger
• Choose costing methods that include Standard costing, Average costing, and Periodic
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Role of Cost Management
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Operational control:
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• Establish product costs
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• Control and value inventory
• Formulate budgets and plans O ly
Analysis:
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• Analyze profitability
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• Forecast profitabilityr
• Generate management reports
U s
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Product Costing methods
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Standard costing
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• Standard costing uses predefined costs that are fixed for a specified period of time.
O ly
• Use standard costing for performance measurement and control.
• Define component costs (material costs) using the projected average acquisition costs and
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associated indirect costs (material overhead) over the specified period of time.
l
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• Roll up assembly costs using bills of material and routings:
- Use bills of material to determine the component cost of an assembly.
e r s
- Use routings to apply both internal (resource) and external (outside processing)
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conversion costs as well as indirect costs (overhead) to assemblies.
Average costing
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There are two types of average costing
• Moving-average costing
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• Periodic costing
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• These methods are also referred to as layer costing. A perpetual costing method is selected
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for each inventory organization including Standard costing, Average costing, FIFO
costing, or LIFO costing. Inventory balances and values are updated perpetually after
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costing of each transaction is sequentially completed.
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units used.
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• FIFO costing is based on the assumption that the first inventory units acquired are the first
O ly
• LIFO costing is based on the assumption that the last inventory units acquired are the first
units used.
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Layer costing methods are additional costing methods to complement the Standard and
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Weighted Average costing methods.
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Periodic Average costing
t e r s
Periodic average costing establishes costs on a per-item and per-period basis, using the derived
U
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cost and final balance as the beginning balance of the next period.
• You can use periodic average costing to cost one or more organizations on a periodic
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basis. This cost is based on invoice price, when available.
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• You can match additional invoiced charges, such as freight, customs, or insurance, to the
r a material receipts.
• For manufactured items, periodic average costing values inventory by including full
O absorption of resource and overhead costs.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Inventory Control and Valuation
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Inventory control
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You can use cost management to verify the accuracy of on-hand balances by reviewing and
auditing the physical inventory and cycle-count programs performed by materials management.
O ly
Additionally, you can use cost management for reviewing policies and procedures related to
Inventory Valuation
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accessing and acquiring inventory.
a e
Inventory valuation reflects the result of inventory controls (on-hand quantities), product costs
n
t e r
capitalizes its variances.
U s
(unit costs), and potentially the analysis of variances. Every company does not necessarily
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Profit Analysis
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Margin Analysis reports
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• You can use cost management to determine profitability by analyzing costs associated
with revenue-generating activities.
O ly
• Use the Margin Analysis Reports to report sales revenue, cost of goods sold, and gross
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margin information for each item shipped/invoiced within the specified date range.
• You can print reports in summary and in detail.
n a e
• The costing method of the organization is independent of margin analysis reporting and
t e r
Gross Margin vs. Gross Profit
U s
does not affect the procedure to run margin analysis reports.
I n
• Generally, direct cost of goods sold is shipped inventory valued at one of the costing
methods.
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Gross Margin = Revenue – Direct Cost of Goods Sold
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• Other cost of sales includes manufacturing variances, freight and duty, royalty, warranty
and other indirect costs.
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Management Reporting
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Profitability reporting
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• Gross margin or gross profit
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• Product-line profitability
• Pricing reviews O ly
• Variance analysis
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• Overhead absorption
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• Purchase price variance and invoice price variance
s
• Manufacturing variances and scrap
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I n
Operational reporting
• Inventory balances
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• Excess and obsolete inventory
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• Comparisons of actual production to planned levels
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• Input/output analysis
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Budgeting and Planning
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Budgeting
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• Departmental operating budgets
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• Indirect production expenses
• Cash forecasting for inventory O ly
Planning Production
l & On
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• Use revenue forecast to determine required production levels.
n
t e r
• Factor in desired inventory levels to modify production level.
s
• Determine standard resource and overhead rates using planned production levels.
U
I n
• Set standard costs for the period.
Forecasting Profitability
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• Forecast cost of goods sold (multiply forecast unit sales of an item by the pending
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standard cost).
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• Forecast gross margin (revenue forecast less the cost of goods sold forecast).
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Cost Management Business Flow
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• In Oracle Order Management, you enter customer orders and shipments.
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• In Oracle Receivables, you enter product sales information.
O ly
• In Oracle Purchasing, you open purchase orders, establish purchase order unit prices,
receive material, and handle outside processing charges.
l & On
• In Oracle Bills of Material/Oracle Engineering, you create product structures, routings,
resources, standard operations, and departments used in product costing.
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• In Oracle Inventory, you define the organizational structure/cost environment where you
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standard or average costing. s
process material transactions and maintain perpetual inventory values using either
I n
• In Oracle WIP, you enter WIP transactions and maintain perpetual WIP inventory values
using either standard or average costing.
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• In Accounts Payable, you pay actual invoice unit prices on purchase order fulfillment.
c
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• In Payroll, you set up employees that work in your organization.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Integrated Application Suite
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• Together, all Oracle Manufacturing and Oracle Financials comprise an integrated suite of
transactions. r a
business applications that provide accurate financial analysis and reporting of cost
O ly
• Oracle Cost Management is a sophisticated product costing, inventory valuation, WIP
l & On
valuation, and margin analysis tool that you can use to control, manage, and analyze the
profitability of your business.
a e
• Oracle Cost Management is fully integrated with other Oracle applications and provides a
n
t e r
comprehensive cost accounting solution to your business needs.
U s
Oracle Cost Management supports flexible inventory costing with advanced options. You can
I n
• Maintain perpetual inventory values using either standard or average costing.
• Maintain, edit, and change your costs at any time.
l e
• Process material transactions or move inventory, and accounting entries are automatically
c
created.
r a• Automatically interface inventory and WIP transactions with your general ledger.
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Overview
e A
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Setting Up System Controls for Oracle Cost Management
r a
• Inventory organization controls and cost control level
• Costing method
• General ledger transfer option O ly
l & On
• Organization-level default and system accounts
a e
• Interorganization transfer information
n
t e r
• Subinventory accounts and controls
• Receiving options and controls
U s
• Units of measure
I n
• Categories for product-line costing
l e
• Account aliases
c
• Cost security profiles
r a
Setting Up WIP Controls for Oracle Cost Management
O • WIP parameters
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Integrated Business Application Suite
e A
c l
Oracle Manufacturing and Financial Applications comprise an integrated suite of business
applications.
r a
Oracle Cost Management (OCM) provides financial analysis and reporting of cost transactions.
O ly
In OCM, you cost products, value inventory in stores and in work-in-process, and run
l & On
simulation reports to analyze costs and profits. You pass cost information to many applications
and transfer accounting activity to your general ledger at any time.
a e
In Oracle Bills of Material/Oracle Engineering, you create product structures, routings,
n
e r
resources, standard operations, and departments used in product costing. In Oracle Inventory,
s
you define the organizational structure/cost environment where you process material
t U
transactions and maintain perpetual inventory values using either standard or average costing.
I n
In Oracle WIP, you enter WIP transactions and maintain perceptual WIP inventory values
c l e
using either standard or average costing.
In Order Management, you enter customer orders and shipments. In Oracle Receivables, you
r a
enter product sales information. In Oracle Purchasing, you open purchase orders, establish
purchase order unit prices, receive material, and handle outside processing charges. In
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Integration
e A
Oracle Inventory Integration
c l
r a
• Oracle Cost Management values material transactions that are processed in Oracle
Inventory.
Oracle Work in Process Integration O ly
l & On
• Oracle Cost Management values resource, overhead, and outside processing transactions
that are processed in Oracle Work in Process.
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Setting Up Fiscal Period and Inventory Controls
e A
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• Functional currency and currency controls
• General ledger chart of accounts
r a
• Accounting periods
• Exchange rates O ly
• Set of books
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Functional Currency and Currency Controls
e A
Precision
c l
r a
• Decimal precision: When you define your functional currency, you control the decimal
precision for your accounting entries and for your unit cost information
O ly
• Standard precision: Standard precision sets the number of decimal places for accounting
transactions
l & On
• Extended precision: Extended precision sets the number of decimal places for the
following,
n a e
- Unit costs
t e r U s
- Stored values in the database
I n
- All cost processes, reports and inquiries
c l e
Financial products and Purchasing do not use extended precision. However, Oracle Cost
Management does use extended precision. For example, if you enter a material cost of
r a 1.123456 on the Item Cost window and the extended precision is set to 5, the material
cost is rounded to 1.12346. The extended precision must be greater than or equal to
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General Ledger Chart of Accounts
e A
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Oracle Cost Management uses the chart of accounts defined in Oracle General Ledger. If you
O ly
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Accounting Periods
e A
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Oracle Cost Management used the same accounting periods as Oracle General Ledger. If you
Management. r a
do not use Oracle General Ledger, you define your periods in Oracle Inventory or Oracle Cost
Period types O ly
l & On
Define period types before defining an accounting calendar. Period types control the number of
accounting periods per fiscal year. For example, a period type of month has 12 accounting
a e
periods per year. Predefined period types include month, quarter, and year.
n
Adjusting periods
t e r U s
• Adjusting periods are usually for special manual General Ledger closing entries only. An
I n
example is the thirteenth period for posting year-end audit adjustments.
• Adjusting periods may overlap other accounting periods. Non-adjusting periods must not
l e
overlap other periods of the same type. They should run in succession with no gaps
c
between periods.
r a
• Feeder systems, such as Oracle Inventory, Oracle Purchasing, and Oracle Work in
Process, never use adjusting periods.
O
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Accounting Calendar
e A
c l
Use the accounting calendar to enter: Periods
r a
Manufacturing and Distribution Manager Responsibility
O ly
(N) CST Setup > Financials > Accounting Calendar > Accounting
(N) INV Setup > Financials > Accounting Calendar > Accounting
l & On
General Ledger, Vision Operations (USA) Responsibility
a e
(N) GL Setup > Financials > Calendar > Accounting
n
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Open Accounting Periods
e A
c l
An accounting period must be open for you to complete a transaction; that is, the transaction
period. r a
date that you enter must fall within the beginning and ending dates that you define for the
U s
• Transaction Dates
I n
The transaction date that you enter must fall within the beginning and ending dates that
c l e
you define for the open period. You cannot enter a transaction date for a closed
period. You cannot forward date a transaction with a future date.
r a
• Use the Inventory Accounting Periods window to open, Periods
• Manufacturing and Distribution Manager Responsibility
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Exchange Rates: Daily Versus Period
e A
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• Maintain daily exchange rates for foreign currency conversion. When you perform a
r a
transaction in a currency other than your functional currency, the rate that you define is
used in converting the amounts on the transactions into the functional currency.
O ly
• Use period rates for running reports on inventory, work in process, and margin analysis in
l & On
different currencies. When you run reports in a currency other than your functional
currency, the rate that you specify is used in converting the amounts.
Types of Exchange Rates
n a e
t e r U s
• Spot: You enter the spot exchange rate to perform conversion based on the rate on a
specific date. The exchange rate applies to the immediate delivery of a currency.
I n
• Corporate: You define a corporate exchange rate to standardize rates for your company.
The corporate exchange rate is generally a standard market rate determined by senior
l e
financial management for use throughout the organization.
c
• User: You specify a user exchange rate when you enter a foreign currency that does not
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Set of Books
e A
Define a set of books
c l
r a
• Define a set of books by defining and grouping an accounting flexfield structure, an
accounting calendar, and a currency.
O ly
- Define a chart of accounts with proprietary accounts to record asset, liability, owners’
l & On
equity, revenue, and expense transactions.
- Define an accounting calendar that has the sequence and duration of accounting
periods.
n a e
t e r U s
- Select a functional currency, or base currency, for each set of books.
• If inter-company balancing is allowed, Journal Import automatically balances your
I n
inventory and work-in-process entries by balancing account segments and by creating a
balancing entry in Oracle General Ledger.
l e
• Every inventory organization needs a set of books, which may be shared by many
c
organizations.
r a
• Use the Set of Books window to enter, A Set of Books
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Inter-organization Transfers with Multiple Set of Books
A
c l
• The inter-organization direct transfer supports transfers from any set of books, even if the
r a
currency is different, as long as the chart of accounts is the same. However, you cannot
use the in-transit inter-organization transfer or internal requisition. These transactions use
O ly
receiving functionality from Oracle Purchasing, and Purchasing supports only one set of
books at a time.
l & On
• To perform an in-transit inter-organization transfer from one set of books to another, you
transfer.
n a e
need to perform a combination of two transactions: a direct transfer and an in-transit
t e r U s
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Customization of Set of Books
e A
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Customization is required to perform transfers across installations.
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Setting Up System Controls for Costing
e A
Overview
c l
• Inventory organization controls
r a
• Cost control level
• Costing method O ly
• General ledger transfer option
l & On
a e
• Organization-level default and system accounts
n
t e r
• Inter-organization transfer information
U s
I n
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Inventory Organization Controls
e A
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Use the Organization window to assign the set of books to your inventory organization
r a
Manufacturing and Distribution Manager Responsibility
O ly
(N) Inventory > Setup > Organizations > Organization
l & On
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Multi-Organization Access Control (MOAC)
e A
c l
You can access multiple operating units within a single responsibility, letting you to enter and
r a
inquire on transactions for different operating units.
Multi-Organization Access Control architecture lets you process business transactions and
O ly
generate reports on data that spans all of the operating units of the enterprise from within a
single application responsibility.
l & On
Use the profile option MO: Security Profile to associate a predefined security profile to a user
a e
responsibility and attach the operating units that a responsibility should have access to. You
n
t e
to a specific responsibility.r
can select any operating unit from the list of values which is based on the security profile tied
U s
I n
You can also set up a default operating unit value. Use the profile option MO: Default
Operating Unit to define the default operating unit. You can set this profile option at the
c l e
responsibility and user levels. The operating unit that you define in this profile option must be
a valid value within your security profile. Setting this option is useful when you process
r a
transactions in multiple operating units, but the majority of transactions are within one
operating unit. An operating unit value also defaults when a user security profile contains
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Cost Control Level
e A
c l
The item cost attribute control level is determined by the costing organization that you enter in
r a
the costing tab of the organization parameters window. If the name of the organization is
entered (i.e. Seattle Mfg for Seattle Mfg), then all item cost attributes are controlled at the
O ly
functional organization level. If the name of the master organization is entered (i.e. Vision
organization level.
l & On
Operations for Seattle Mfg), then all item cost attributes are controlled at the master
a e
• Set the cost organization level by choosing it in Organization Parameters.
n
t e r
• If you enter the master organization as the costing organization, then all costs are stored in
s
the master organization and none in the functional organization.
U
organization.
I n
• If you enter the functional organization, then all costs will be stored within that
c l e
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Changing Cost Control Level
e A
c l
It is possible to change the control level for item attributes Costing Enabled and Inventory
O ly
To be shared, the costs in your organization have to equal the costs in the new cost
a e
After you perform a standard cost update, the frozen costs are the same and you can change the
n
costing organization.
Accounts
t e r U s
I n
• The Sales Account is an Invoicing attribute.
• The Expense Account is a Purchasing attribute.
c l e
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Attribute Names
e A
Costing Enabled
c l
r a
• Checked means the item may have undergone costing and is visible on all reports and
inquiries.
O ly
• Unchecked means the item is not used for any costing purpose. It does not appear on any
r a
• Each item may have a different valuation status by cost type. Do not confuse inventory
expense items with expense destination types in Oracle Purchasing.
O Cost of Goods Sold Account
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e A
c l
Organization Parameters: Entering a Master Organization
r a
• Entering a Master Organization to Create the Organization Hierarchy
- Enter the master organization for your items in the Inventory Parameters tab.
O ly
- Oracle Inventory allows only a single-level master organization hierarchy. If you use
organization.
l & On
only a single organization, the master organization is the same as the current
n a e
• Use the Organization Parameters window to enter: A master organization
t e r U s
• Manufacturing and Distribution Manager Responsibility
- (N) CST Setup > Account Assignments >
I n
Organization Parameters > (T) Inventory Parameters
l e
- (N) INV Setup > Organization > Parameters >
(T) Inventory Parameters
c
r a
Organization Parameters: Costing Information
Parameters
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Costing Method
e A
Standard costing
c l
r a
• Values your inventory using predefined item costs that are fixed for a specified period of
time.
O ly
• Component costs (material costs) are defined using the projected average acquisition costs
l & On
and associated indirect costs (material overhead) over the specified period of time.
• Assembly costs are rolled up using bills of material and routings. Bills of material are used
a e
to determine the component cost of an assembly.
n
t e r U s
• Routings are used to apply both internal (resource) and external (outside processing)
conversion costs as well as indirect costs (overhead) to assemblies.
Average costing
I n
• Values your inventory using weighted average item costs derived from transaction costs.
l e
• Component costs (material costs) are defined as you receive items into inventory, re-
c
r a weighting the average unit cost with the transaction value. In certain instances, you also
re-weight the average unit cost when you issue from inventory.
O • Assembly costs are a weighted average of the cost of all resources and material used.
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General Ledger Transfer Options
e A
Transfer Detail to GL
c l
r a
• This option governs how you transfer your inventory and work-in-process accounting
entries to the Oracle General Ledger interface table.
O ly
• If you do not select the Transfer Detail to GL check box, entries are summarized by
l & On
transfer date, GL batch, account, and journal category.
• If you select the Transfer Detail to GL check box, entries are not summarized and
transferred in detail.
n a e
GL.
t e r U s
• Transfer Detail to GL is not usually selected. Selecting it may produce too much detail in
I n
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Speed Item Cost Entry
e A
Defining Default Material Sub-element
c l
r a
• For faster cost entry, define a default material sub-element in the Costing Information tab
in the Organization Parameters window. Oracle Inventory uses the default information in
O ly
the Item Costs window. You need enter only the sub-element amount and your item cost is
defined.
l & On
Organization-Level Default and System Accounts
a e
Define your default valuation accounts
n
t e r U s
• Default Accounts: The valuation accounts and expense account are used as default
accounts when you define your sub-inventories.
I n
• Material Account: The material account is required for all organizations. Material costs
are the raw material component costs at the lowest level of the assembly.
l e
• For asset items, the material account is used as the default requisition account when you
c
create purchase requisitions from MRP, min-max, or organization-level reorder point
r a planning. When you receive the purchase order, however, you use the appropriate
valuation or expense account.
O
Copyright © 1996, 2007, Oracle. All rights reserved.
c l
• The Inventory AP Accrual Account: This account is the liability account for inventory
purchase order receipts that have not been matched in Payables.
r a
• Encumbrance Account: This account is used to record the reservation of funds at the time
O ly
you create purchase requisitions or approve purchase orders. Government agencies use
encumbrance accounting.
l & On
• Sales Account: When you define your items without a template, this account is defaulted
n a e
to the sales account of the item.
• Cost of Goods Sold Account: This account is defaulted to the item cost of goods sold
t e r U s
account if no template is used when defining the item.
• Cost Variance Account: If you use average costing and allow negative inventory balances,
I n
this account represents the cumulative errors caused by issuing inventory before
performing receipts. When your inventory balances are negative, the next transaction uses
l e
this account to balance the debits and credits until the on-hand balance is greater than zero.
c
Interorganization Information
r a
Default Accounts
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c l
• Optional default inter-organization transfer accounts
Manufacturing and Distribution Manager Responsibility
r a
• (N) CST Setup > Account Assignments > Organization Parameters > (T) Inter-org
Information
O ly
• (N) INV Setup > Organization > Parameters > (T) Inter-org Information
l & On
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Average Costing
e A
c l
If you use average costing, the material account at the organization level is always used for all
r a
inventory transactions and the GL inventory balance.
Average costs are maintained at the organization level, not the sub-inventory level; therefore,
O ly
all inventory flows in and out of a single material account.
l & On
If the sub-inventory accounts were used for posting, your GL account balances would not equal
your perpetual inventory as shown in the example on the previous page.
n a e
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Use the Organization Parameters window to enter:
A
• Other accounts
c l
r a
Manufacturing and Distribution Manager Responsibility
O ly
• (N) CST Setup > Account Assignments >
Organization Parameters > (T) Other Accounts
& On
• (N) INV Setup > Organization > Parameters > (T) Other Accounts
l
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Inter-organization Transfer Information
e A
Unique Relationship
c l
r a
• Define a relationship between organizations. Each relationship is unique to the From and
To organizations.
Transfer Type O ly
receiving organization. l & On
• Direct transfer means that items move directly from the shipping organization to the
n a e
• Intransit transfer means that items move to intransit inventory first.
t e r U s
I n
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FOB
e A
FOB Point
c l
r a
• The FOB point is used for intransit inventory shipments and determines the ownership of
the intransit goods.
O ly
• A receipt FOB point indicates that the item belongs to the shipping organization until it is
received.
l & On
• A shipment FOB point indicates that the item belongs to the receiving organization as
soon as it is shipped.
n a e
Shipping Network
t e r U s
Interorganization Transfer Organization
I n
• These accounts default from the interorganization accounts that you defined for your
organization parameters.
l e
• The transfer credit and receivable accounts default from the shipping organization
c
r a parameters. The payable and purchase price variance accounts default from the receiving
organization parameters.
O
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Setting Up System Controls for Costing
e A
• Subinventory accounts and controls
c l
• Receiving options and controls
r a
• Units of measure
O ly
• Categories for product-line costing
• Account aliases
l & On
• Cost security profiles
n a e
t e r U s
I n
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Subinventory Accounts and Controls
e A
Quantity Tracked
c l
r a
• Specify if you want to maintain quantity information for the subinventory. Typically, you
do not track onhand quantities for low-value items. If you do not want to track quantities,
O ly
do not select the check boxes for Quantity Tracked, Reservable, Nettable, Include in ATP,
and Asset Subinventory.
Asset Inventory
l & On
a e
• Specify if you want the value of asset items maintained in the subinventory to be carried
n
t e r U s
on your balance sheet as an asset. Non-asset subinventories are not valued. If an asset item
is transferred into an expense subinventory, its value is immediately charged to expense.
I n
Expense Tracked Subinventories
• You can use expense-tracked subinventories to expense items that you do not want to
l e
value in inventory but do want to track onhand quantities.
c
• You can receive various items into an expense subinventory, and over time the cost of the
r a items may change. Therefore, for most transactions, Oracle Inventory does not create any
accounting entries for movement out of expense-tracked subinventories.
O
Copyright © 1996, 2007, Oracle. All rights reserved.
r a
• When you receive an asset item to an expense subinventory or an expense item to an asset
O ly
subinventory, the following hierarchy is used to determine the charge account:
- The subinventory expense account is charged, if one exists.
l & On
- If the subinventory does not have an expense account defined, the item expense
account is charged.
n a e
- If the item does not have an expense account, the organization-level expense account
is charged.
t e r U s
Use the Subinventories window to enter
I
• Subinventory namesn
l e
• Parameters
c
• Accounts
r a
Manufacturing and Distribution Manager Responsibility: (N) CST Setup > Account
Assignments > Subinventories > (B) New
O (N) INV Setup > Organizations > Subinventories > (B) New
Copyright © 1996, 2007, Oracle. All rights reserved.
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Receiving Options and Controls
e A
Accruals
c l
r a
An accrual is an accounting entry that is made to recognize liability for the value of items
received, but the invoice has not yet been matched and approved in AP.
Accrue Expense Items O ly
l & On
You may choose to accrue non-inventory expense items at period end or upon receipt. Most
commercial (non-government) installations accrue non-inventory expense items (expense
a e
destinations) at period end. Reasons to accrue at receipt include using encumbrances or
n
Accrue Inventory Items
t e r
budgetary control with encumbrances.
U s
I n
Inventory items are always accrued upon receipt.
Expense AP Accrual Account
l e
Enter the liability account to use as the offset account for noninventory expense items.
c
r a
Issues with Accruing Expense Items upon Receipt
• You have more entries to reconcile in your AP accrual accounts. You should reclassify the
O expense portion of your Receiving Inspection account balance at period end.
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Noninventory Versus Inventory Items
e A
c l
With Oracle Purchasing, you can purchase items for noninventory items such as office supplies
r a
or capital equipment. These items use an expense destination type for the purchase order
distribution information. You can inspect these purchasing items in receiving, but you cannot
deliver these items into inventory.
O ly
l & On
If you accrue your expenses at time of receipt, all accounting entries for the receipt and
delivery of these expense items occur within Purchasing. Unless you use encumbrance
n a e
accounting, however, it is not recommended that you accrue expense purchases when you
receive. You normally accrue your expense receipts at month end, using the Receipt Accruals
e r s
process within Oracle Purchasing or Oracle Payables.
t U
You also have inventory expense items. These are items you can stock in a subinventory
I n
without any value. Examples include lubricants, consumables, and other types of free stock.
l e
Inventory expense items, like noninventory expense items, do not hold a unit cost in Oracle
Cost Management.
c
r a
Inventory expense items use an inventory destination type for the purchase order distribution
information. You can deliver these inventory expense items from Receiving into either expense
O or asset subinventories.
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Units of Measure
e A
Costing Implications
c l
r a
• Item costs are based on the item’s primary unit of measure.
O ly
• Units of measure are used to define your resources on your routing steps.
• You can move or count items in units of measure other than their primary unit of measure.
& On
Oracle Inventory converts the transaction value to the primary unit of measure.
l
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Categories for Product-Line Costing
e A
Reporting
c l
r a
You can sort or select most inventory cost reports by category:
• Inventory Value Report
• Intransit Value Report O ly
• Receiving Value Report
l & On
a e
• Elemental Inventory Value Report
n
t e r
• Standard Cost Adjustment reports
• Transaction Distribution reports
U s
• Item Cost reportsI n
• Transaction Historical Summary
l e
Cost processes
c
All major cost processes use category as a selection criterion:
r a
• Cost Rollup
O • Cost Update
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Category sets
e A
c l
Use the Categories window to enter: Categories
r a
Manufacturing and Distribution Manager Responsibility
O ly
(N) CST Setup > Categories > Category codes
(N) INV Setup > Items > Categories > Category codes
l & On
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Categories
e A
Defining Category Accounts
c l
r a
• You can use the Category Accounts Summary window to define, query, and update
category valuation and expense accounts.
O ly
• If your current organization is a standard costing organization, you can define category
l & On
accounts at the category and optionally subinventory level.
• If your current organization is an average costing organization you must define category
a e
accounts at the cost group or category level.
n
t e r U s
• You can only define category accounts for categories that belong to the default category
set for the product line functional area.
I n
• Use the Category Accounts window to enter: Category accounts
• Manufacturing and Distribution Manager Responsibility
l e
(N) CST Setup > Account Assignments > Category Accounts
c
r a
Defining Default Category Sets
• You have to define a default category set for each functional area. Oracle Inventory has
O seven predefined functional areas, including one for costing.
r a
accounts, not the item subinventory accounts are used when transactions are entered.
O ly
l & On
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Account Aliases
e A
c l
Account Alias is an easily recognizable name or label. You can view, report, and reserve
• Scrap
n a e
• Engineering expense
Reporting
t e r U s
I n
You can request material distribution reports by account alias.
c l e
Use the Account Aliases window to enter: Account aliases
Manufacturing and Distribution Manager Responsibility
r a
(N) CST Setup > Account Assignments > Account Aliases
(N) INV Setup > Account Aliases
O
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Cost Security Profiles
e A
Update System Profile Options Window
c l
• CST: Average Costing Option
r a
O ly
Use this profile to gain access to average costs if you use average costing.
• CST: Maintain Cost Privilege and CST: View Cost Privilege
l & On
The function security feature in AOL is used to control access to windows that change
n a e
or view item, resource, and overhead unit costs. For viewing, access to reports with
cost accounting data are controlled by user responsibility.
t e r U s
• CST: Cost Rollup—Wait for Table Locks
Use this profile to control whether the cost rollup waits for another user or program to
I n
free the information that needs to be modified by the cost rollup.
c l e
- No means the Cost Rollup errors out after ten attempts to access the information.
- Yes means the Cost Rollup waits until the desired information is available.
r a
• CST: Cost Update Debug Level
Use this profile to control the number of messages and the amount of debug information
O that the Cost Update program writes to the log file.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Overview of Setting Up WIP Controls for Costing
e A
Setting up WIP controls for costing
c l
• WIP parameters
r a
• Default WIP accounting classes
O ly
• Recognition of repetitive variances and scrap account required
WIP costing
l & On
your accounting balances.
n a e
• WIP valuation is maintained on a perpetual basis with job and schedule balances equal to
e r s
Job Costing versus Period-Based Costing
t U
Tracking Costs: You have two methods to track costs in WIP:
• Job costing
I n
l e
• Period-based costing
c
Job costing
r a
• Job costing is a method of collecting and reporting costs for each discrete job. This
O method includes costs in due to material, resource, and overhead transactions, and costs
d e
• Standard previous-level costs (standard quantity at standard cost) are the bill of material
cost of the assembly, including the component’s resource, outside processing, and
overhead cost elements. ca
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Copyright © 1996, 2007, Oracle. All rights reserved.
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WIP Parameters
e A
Repetitive Variance Timing
c l
r a
• Work-in-process parameters determine when variances are recognized for repetitive
schedules.
O ly
• You choose when to recognize repetitive variances.
- All Schedules Option
l & On
• All Schedules Option
n a e
- Completed—No Charges/Cancelled Schedules Option
e r s
- This option zeros out the balances of all repetitive schedules at the end of a period. It
t U
expenses all value remaining in the schedule, including the cost of any assemblies
I n
that may be in process but not yet complete.
c l e
• Completed—No Charges/Cancelled Schedules Option
- This option recognizes variances for schedules with a status of Complete—No
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Example of Recognize Period Variances using the All Schedules Option
A
c l
Assumptions: Scheduled to build 100 of Assy1 in period 1.
Item Op Std. Cost
r a
Assy1
Comp1 10
$40.00
$15.00 O ly
Comp2 20 $25.00
l & On
Transactions
n a e
t e r
• Complete 100 of Assy1 from Op10—Pulls 100 Comp1 at $15.00.
s
• Complete 100 of Assy1 from Op20—Pulls 100 Comp2 at $25.00.
U
I n
• Issue additional Comp2—Quantity of 4 at $25.00.
• Complete 90 of Assy1 from Op30 to Finished Goods.
l e
• Close period 1—Zeros out balance of schedule.
c
• Complete 10 of Assy 1 from Op30 to Finished Goods.
r a
• Close period 2—Zeros out balance of schedule.
O
Copyright © 1996, 2007, Oracle. All rights reserved.
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Example of Recognize Period Variances using the Completed—No
A
Charges/Cancelled Schedules Option
c l
Item Op Std. Cost
a
Assumptions: Scheduled to build 100 of Assy1 in period 1.
r
Assy1 $40.00 O ly
Comp1 10 $15.00
l & On
Comp2
Transactions
20 $25.00
n a e
e r s
• Complete 100 of Assy1 from Op10—Pulls 100
Comp1 at $15.00.
t U
I n
• Complete 100 of Assy1 from Op20—Pulls 100 Comp2 at $25.00.
c l e
• Issue additional Comp2—Quantity of 4 at $25.00.
• Complete 90 of Assy1 from Op30 to Finished Goods.
r a
• Close period 1—No accounting entries because schedule is not complete.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Valuation and Variance Accounts
e A
WIP Accounting Class
c l
r a
• Each job must reference a WIP accounting class.
O ly
• Each WIP accounting class includes the elemental valuation and variance accounts you
use to cost production.
l & On
• Valuation accounts are charged when material is issued to, or when resources, outside
processing, or overhead is earned by, a job or schedule. They are also relieved when
a e
assemblies are completed from a job or schedule.
n
t e r U s
Separate Accounts Versus Grouping Cost Elements by Account
• All cost elements can be assigned the same account, or each cost element can be assigned
I n
a separate account. You can also group cost elements by using a combination of accounts.
• By grouping cost elements together, you reduce the number of accounting entries
l e
generated by each transaction, because the accounting entries are summarized by a unique
c
cost element account.
r a
Charges to Jobs and Schedules
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m
• The standard cost variance account is used as the offset account by the cost update when it
y
revalues standard discrete and asset nonstandard jobs.
d
• You cannot define a standard cost variance account for repetitive schedules and expense
e
nonstandard jobs because they are not revalued by the cost update.
ca
WIP accounting classes for each of the three types of discrete production
Standard Discrete
e A
• Use for your standard production.
c l
r a
• The net value of the job is carried across accounting periods.
• Recognize variances when the job status is changed to closed, no charges allowed.
O ly
• This-level material overhead is never charged into or relieved from the job but is earned as
Asset Nonstandard
l & On
part of the completion transaction.
n a e
• Use for nonstandard production, such as reworking or upgrading assemblies or prototype
production.
t e r U s
• The net value of the job is carried across accounting periods.
I n
• Recognize variances when the job status is changed to closed, no charges allowed.
l e
• This-level material overhead is relieved from the job when an assembly is completed from
a job. This-level material overhead is never earned as part of the completion transaction.
c
r a
Expense Nonstandard
• Use to expense the net value in the job when you close the period.
O
Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
Assumptions
• You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
• Students log in to Oracle with User Name mfg and Password welcome. Your instructor
might have a different User Name and Password for you to use.
2. r a
Enter the following in the Segment Values window:
O ly
− Select the first line in the Values, Effective tab.
− Value = XX
l & On
− Select New from the File menu, or click the New icon on the toolbar.
− Translated Value = XX
n a e
t e r
− Description = XX Value
U s
n
Create a Category Code for WIP
I
3.
l e
Enter the following in the Categories window:
− Structure Name = Item Categories
c
r a − Category = XX.MISC
− Description = XX-CATEGORY FOR WIP
O
Copyright © 1996, 2007, Oracle. All rights reserved.
6. Press <Shift F5>. The application copies the valuation accounts from the Discrete Class.
8. Enter the following in the Default WIP Accounting Classes for Categories window:
− Category = XX.MISC
− Standard Discrete = XX-WIP-ACC
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3. O ly
(B) Find. The Segment Values window appears.
l & On
4. Enter the following:
n a e
− Select the first line in the Values, Effective tab.
− Value = XX
t e r U s
− Select New from the File menu, or click the New icon on the toolbar.
I n
− Translated Value = XX
− Description = XX Value
c l e
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Copyright © 1996, 2007, Oracle. All rights reserved.
d e
6. Close the windows.
ca
Create a Category Code for WIP
e A
7. Navigate to the Categories window.
c l
•
r a
(N) Cost > Setup > Categories > Category Codes (B) New
n
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Copyright © 1996, 2007, Oracle. All rights reserved.
• (N) Cost > Setup > Account Assignments > WIP Accounting Classes
m y
Use M1 Seattle as your working Organization.
d e
11. Select Find from the View menu.
ca
12. Choose Discrete and click OK.
e A
c l
13. Select New from the File menu, or click (I) New on the toolbar.
l
a e
15. Select the Material Valuation field.
n
t e r U s
16. Press <Shift F5>. The application copies the valuation accounts from the Discrete Class.
n
17. Repeat for the remaining fields.
I
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Integrated Application Suite
e A
c l
All Oracle Manufacturing and Financial Applications comprise an integrated suite of business
applications.
r a
Oracle Cost Management (OCM) provides financial analysis and reporting of cost transactions.
O ly
In OCM, you cost products, value inventory in stores and in work-in-process, and run
l & On
simulation reports to analyze costs and profits. You pass cost information to many applications
and transfer accounting activity to your general ledger at any time.
a e
In Oracle Bills of Material/Oracle Engineering, you create product structures, routings,
n
e r
resources, standard operations, and departments used in product costing. In Oracle Inventory,
s
you define the organizational structure/cost environment where you process material
t U
transactions and maintain perpetual inventory values using either standard or average costing.
I n
In Oracle WIP, you enter WIP transactions and maintain perceptual WIP inventory values
c l e
using either standard or average costing.
In Oracle Order Management, you enter customer orders and shipments. In Oracle
r a
Receivables, you enter product sales information. In Oracle Purchasing, you open purchase
orders, establish purchase order unit prices, receive material, and handle outside processing
O
Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
m y
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Defining Cost Types
e A
Use the Cost Types window to enter:
c l
• Cost types
r a
O ly
Manufacturing and Distribution Manager Responsibility
• (N) CST Setup > Cost Types
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I n
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Unlimited Cost Types
e A
c l
OCM supports an unlimited number of cost types.
r a
• Cost types give you the ability to create unlimited sets of costs.
O ly
• Use cost types for simulation and budgeting purposes by creating unlimited sets of product
costs. Each cost type has its own items and specific cost controls for the items.
l & On
• Run item cost and comparison reports by cost type. Copy from one cost type to another,
and mass edit a cost type. Change the name of any cost type.
n a e
• Frozen, Average, and Pending cost types are seeded when you install; you can define as
many others as you wish.
Predefined Cost Types
t e r U s
Frozen Standard Costs
I n
l e
• This cost type is used to value transactions and inventory balances for organizations that
use standard costing. This cost type is not available for organizations using average
c
r a costing.
Average Costs
O
Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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e
Cost Type Controls for Inventory and Manufacturing
A
c l
For maximum flexibility, each cost type has its own set of cost controls.
r a
• Default Cost Type: Assign a default cost type to each cost type that you define. You can
have a cost type default to itself.
O ly
• In standard costing, the default cost type is the source of cost for items required by the
l & On
cost rollup where costs do not currently exist for the cost type being rolled up. If you
select to roll up Pending and the default cost type is Frozen, for items without a Pending
a e
cost, the Frozen costs will be used.
n
Analysis reports.
t e r U s
• The default cost type is also used for the Inventory Value, Receiving Value, and Margin
I n
Controls to Limit Access to Your Cost Information
• Select the Multi-Org check box when you want to share the cost type name across
l e
inventory organizations. (Costs cannot be shared across organizations in any case.)
c
• Clear the Allow Updates check box when you do not want to allow changes to the cost
O
Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Cost Type Controls
e A
Rollup Options
c l
r a
• Component Yield: This control determines whether component yield is included in
assembly costs.
O ly
• Snapshot Bills and Alternate: This feature allows you to save bill information so that you
l & On
can report your frozen indented costs later.
• Select the Snapshot Bills check box, and select a defined alternate name.
n a e
- The cost rollup saves the current bills of material structure information into a
t e r
specified alternate bill.
U s
- You need to keep the cost type used for the rollup.
I n
• Select the Snapshot Bills check box for those cost types that you plan to use to update
your frozen standards.
l e
• Do not select the Snapshot Bills check box for all other cost types to minimize the impact
c
r a on data storage.
Previous-Level Rollup Options: Use the previous-level rollup options to limit the amount of
m y
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
Assumptions
• You must have access to an Oracle Application Vision database, or a comparable
training or test instance at your site on which to complete this practice.
• Students log in to Oracle with User Name mfg and Password welcome. Your instructor
might have a different User Name and Password for you to use.
m y
Tasks
d e
Use the following table to create your items. You will assign each item to a number of
organizations.
ca
A
Note: XX represents your student identifier. Initially, complete your work in M1 Seattle
e
Manufacturing.
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Copyright © 1996, 2007, Oracle. All rights reserved.
d e
c a
Define the item in the Item Master
e A
1.
l
Enter the following in the Master Item window:
− Item = XX-MB2XR
c
r a
− Description = EXTREME MOUNTAIN BIKE
2. Apply a template. O ly
− Template = Finished Goods
l & On
− Select Copy From… from the Tools menu.
n a e
3.
U s
I n
− Supply Type = Push
− Build in WIP = Yes
c l e
Overcompletion Region
5. Assign your part number to the M1 Seattle, M2 Boston, M3 Dallas, M6 Phoenix, and M7
New Orleans organizations.
7. Apply a template:
− Select Copy From… from the Tools menu.
− Template = Phantom
8. Assign your part number to the M1 Seattle, M2 Boston, M3 Dallas, M6 Phoenix, and M7
New Orleans organizations.
c l
− List Price = 40 r a
11. Select the Purchasing tab and enter the following:
O ly
12. Select the Receiving tab and enter the following:
l & On
− Receipt Routing = Direct (assign this value to all items)
n a e
13. Select the Work In Process tab and enter the following:
t
− Build In WIP = No
e r U s
− Supply Type = as shown in table
I n
14. Assign your part number to the M1 Seattle, M2 Boston, M3 Dallas, M6 Phoenix, and M7
c l e
New Orleans organizations.
r a
Repeat for the remaining Purchased Items using the List Price and Supply Type as shown in the
table.
O
Copyright © 1996, 2007, Oracle. All rights reserved.
LMS Biking has designed a new Mountain Bike. To begin manufacturing, the design engineers
must load the part numbers for the new mountain bike and its components.
Use the following table to create your items. You will assign each item to a number of
organizations.
Note: XX represents your student identifier. Initially, complete your work in M1 Seattle
Manufacturing.
m
de
XX- Front/Rear V-brakes Purchased Operation No 80.00 Direct
BRAKES Item Pull
XX-DERAIL Front/Rear Purchased Operation No
c a
60.00 Direct
XX-FORKS
Derailleurs
Front Suspension
e
Item
Purchased
Pull
Assembly No A 110.00 Direct
Fork
c l Item Pull
XX-FRAME 6061 Aluminum
Frame
r a Purchased
Item
Operation
Pull
No 250.00 Direct
n a e Item
t e r U s
I n
Define the item in the Item Master
l e
Responsibility = Manufacturing and Distribution Manager
c
1.
r a Navigate to the Master Item window.
3. Apply a template.
− Select Copy From… from the Tools menu.
− Template = Finished Goods
4. Click Apply (B). When Template implemented appears on the message line, click Done
(B).
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O ly
5.
l & On
Select the Work In Process tab (hint: it’s in the horizontal pull-down list).
t e
− Build in WIP = Yes
r U s
I n
Overcompletion Region
l e
− Tolerance Type = Percent
c
− Tolerance Value = 10
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
U s
I n
19. Click Apply. When Template implemented appears on the message line, click Done (B).
l e
20. Save your work.
c
r a
21. Assign your part number to the M1 Seattle, M2 Boston, M3 Dallas, M6 Phoenix, and M7
New Orleans organizations.
O
Copyright © 1996, 2007, Oracle. All rights reserved.
23. Select the Assigned indicator for each of the above organizations.
27. Click Apply (B). When Template implemented appears on the message line, click Done
(B).
e A
− Supply Type = as shown in table
− Build In WIP = No
c l
31. Save your work.
r a
O ly
32. Assign your part number to the M1 Seattle, M2 Boston, M3 Dallas, M6 Phoenix, and M7
New Orleans organizations.
l & On
a e
33. Select Organization Assignment from the Tools menu.
n
e r s
34. Select the Assigned indicator for each of the above organizations.
t U
35. Save your work.
I n
l e
Repeat for the remaining Purchased Items using the List Price and Supply Type as shown in the
table.
c
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
Assumptions
• You must have access to an Oracle Application Vision database, or a comparable
training or test instance at your site on which to complete this practice.
• Students log in to Oracle with User Name mfg and Password welcome. Your instructor
might have a different User Name and Password for you to use.
Tasks
Define the Alternates
Cost Type
l & On
Alternate
XX-CST-1
n a eXX-UN-CH
XX-CST-2
t e r U s
XX-UN-UN
XX-CST-3
I n XX-CH-CH
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Copyright © 1996, 2007, Oracle. All rights reserved.
Field Value
Name XX-CST-1
Description COST TYPE FOR MOUNTAIN BIKE
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Copyright © 1996, 2007, Oracle. All rights reserved.
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O ly
3. Save your work.
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Copyright © 1996, 2007, Oracle. All rights reserved.
4. Define the Cost Type and Alternate combinations listed in the following table:
Field Value
Name
Description
XX-CST-1
COST TYPE FOR MOUNTAIN BIKE
m y
d e
7. Accept all window defaults except for the following: ca
− Snapshot Bill is checked
e A
− Alternate = XX-UN-CH
c l
− Select all Previous Level Rollup Options
r a
− Verify the the default cost type is Frozen
O ly
l & On
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I n
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Copyright © 1996, 2007, Oracle. All rights reserved.
m y
• Click New Record (Icon) or click in the Cost Type Field and down arrow.
d e
10. Close the window.
ca
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
Overview of Common Cost Setup
e A
Common Cost Setup
c l
• Cost elements
r a
• Subelements
• Basis types O ly
• Cost types
l & On
Inventory Cost Setup
n a e
t e r
• Material and material overhead subelements
• Material overhead defaults
U s
• Item cost controls
• Item costs I n
l e
Manufacturing Cost Setup
c
• Resource subelements and costs
r a
• Overhead subelements
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
m y
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ca
Cost Elements
e A
c l
There are five predefined cost elements. The number available for use depends on whether you
r a
use Oracle Inventory or Oracle Bills of Material.
• Cost elements available with Oracle Inventory used in
- Standard costing O ly
- Average costing
l & On
- Standard costing
n a e
• Cost elements available with Oracle Bills of Material used in
- Average costing
t e r U s
Available Cost Elements: If you use average costing or standard costing, you can use all five of
I n
the predefined cost elements and as many subelements as necessary to satisfy your business
needs.
c l e
• If you use Oracle Bills of Material, use all five cost elements.
r a
• If you do not use Oracle Bills of Material, use two cost elements.
Elements of Cost
O • Material: Typically, this is the raw material/component cost of a product.
Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
m y
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ca
Subelements
e A
c l
Assign subelements in Organization Parameters.
Cost subelements
r a
O ly
• For each cost element, define as many subelements as necessary to satisfy your business
needs. Subelements are a smaller classification of the cost elements.
& On
• Decide how to analyze and track costs and to what detail.
l
n a e
- For the five cost elements, you may have an unlimited number of subelements.
- Multiple subelements give you greater item cost visibility and flexibility.
e r s
• Define an unlimited number of cost subelements.
t U
- The system supports an unlimited number of user-defined cost subelements to capture
I n
costs at a level of granularity that you want.
c l e
- Delineate cost subelements so that you can analyze performance in terms of labor,
overhead, material, or other direct costs.
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
Basic Types
e A
c l
Cost Allocation Basis: Associate each subelement with a basis type that is used to determine
the subelement cost per item.
r a
Item: You use the Item basis type to assign a fixed cost per item.
O ly
• For material and material overhead subelements, you define a fixed amount per item.
l & On
• For resource, outside processing, and overhead subelements, you define a fixed amount
per item moved through an operation.
n a e
Lot: You use the Lot basis type to assign a lot charge per item or operation.
t e r
each cost type as follows:
U s
• For material and material overhead subelements, the cost per item is calculated within
I n
Cost per item = Rate or amount / Item’s costing lot size
• For resource, outside processing, and overhead subelements, the cost per item is calculated
l e
within each cost type as follows:
c
Cost per item = Routing usage * Rate or amount * 1 / Item’s costing lot size
r a
Resource Units: You use the Resource Units basis type to allocate overhead to an item based
m y
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ca
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O ly
l & On
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t e r U s
I n
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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l & On
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Copyright © 1996, 2007, Oracle. All rights reserved.
m y
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ca
Inventory Cost Setup
e A
Overview
c l
r a
• Material and material overhead subelements
• Material overhead defaults
• Item cost controls O ly
• Item costs
l & On
n a e
t e r U s
I n
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
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l & On
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I n
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Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
Material Subelements
e A
c l
Use the Material Subelements window to enter: Material subelements
r a
Manufacturing and Distribution Manager Responsibility
O ly
• (N) CST Setup > Subelements > Material
• (N) INV Setup > Costs > Subelements > Material
Prerequisites
l & On
n a e
To define, update, or delete cost information, the Material Subelements: Maintain security
function must be included as part of the responsibility.
e
Material Overhead Subelements
t r U s
You define any number of material overhead subelements such as freight, purchasing, or
I n
customs, to classify your material overhead costs.
c l e
• The system charges each one when you receive the item into inventory.
• If you use Oracle Work in Process, you can also charge material overheads when you
c l
• You must be in the master cost organization to define material overhead defaults.
r a
Default Material Overhead Hierarchy with the Same Subelement
O ly
• When you define a subelement as a default at more than one level, the system uses the
following hierarchy to determine which value you defined for the subelement to use:
& On
• Category-level defaults override the organization-level defaults.
l
n a e
• Within a category or organization default, a default that matches the item’s planning
make/buy code overrides the All Items default.
e r s
The system assigns an item to all defaults that it matches. For example:
t U
• You have specific defaults at the category-level for buy items for a subelement
I n
“inspection” and a general “admin” subelement defined at the organization-level for all
items.
c l e
• If you have an item with a planning code of “buy” with the same category as the
r a subelement “inspection,” the item gets two default subelements, “inspection” and
“admin.”
O Use the Material Overhead Defaults window to enter: Material overhead subelement defaults
m y
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O ly
l & On
n a e
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I n
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
Assumptions
• You must have access to an Oracle Application Vision database, or a comparable
training or test instance at your site on which to complete this practice.
• Students log in to Oracle with User Name mfg and Password welcome. Your instructor
might have a different User Name and Password for you to use.
Tasks
1. Verify that your sub-element is Material
m y
2. Set Up a Sub-Element For Material Overhead using the following data:
d e
ca
Field Name Value
e A
Overhead
Cost Element
XX-MTBOH
c l
Material Overhead
Description
r a
OVERHEAD FOR MOUNTAIN BIKE
Absorption Account
O ly
01-000-1420-0000-000
Default Basis
Default Activity
l & On
Total Value
<blank>
Inactive On
n a e<blank>
t e r U s
I n
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
3. Close the window.
c l
r
Set Up a Sub-Element For Material Overheada
4. Navigate to the Overheads window. O ly
l & On
(N) Cost > Setup > Sub-Elements > Overheads
•
n a e
t e r U s
I n
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
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O ly
l & On
n a e
6. Save your work.
t e r U s
7. Close the window.
I n
c l e
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
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l & On
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Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
Item Cost Controls
e A
Cost Controls by Cost Type
c l
r a
• Each item has separate cost controls by cost type. Under average costing, only the
inventory asset control is used.
Selecting the Cost Type O ly
l & On
• The Item Costs Summary window is multi record by cost type. You select from the
available cost types or choose a new cost type using the list of values.
n a e
The Default Cost Controls Check Box
t e r U s
• This check box controls whether the cost rollup uses the information from the default cost
type or existing rolled-up costs.
I n
• When checked, the cost rollup replaces any previously rolled-up costs and uses
information from the default cost type and you cannot change your item controls or costs
l e
in this form.
c
r a
• When not checked, the cost rollup still replaces any previously rolled-up costs, but it uses
only information from the rolled-up cost type. This information includes any assembly
ca
• To manually enter resource or outside processing costs, you must ensure that the resource
t e r U s
• (N) CST Item Costs > Item Costs Summary > Item Costs Details (B) Open
• (N) INV Costs > Item Costs Summary > Item Costs Details (B) Open
I n
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
Item Costs
e A
c l
Material Cost Input: You use the Organization Parameters window to define a default material
Rate/Amount field. r a
subelement. When you enter the material cost element, the cursor automatically moves to the
O ly
Material Overhead Cost Input: Use the Material Overhead Defaults window to define default
a e
Negative Costs: For maximum flexibility, you can enter a negative item cost.
n
t e r U s
I n
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
Item Price
XX-BARS $40.00
XX-BRAKES $80.00
XX-DERAIL $60.00
XX-FORKS $110.00
XX-FRAME $250.00
XX-SADDLE $45.00
XX-TIRES $30.00
l & On
You must have access to an Oracle Application Vision database, or a comparable
training or test instance at your site on which to complete this practice.
•
n a e
Students log in to Oracle with User Name mfg and Password welcome. Your instructor
t e r U s
might have a different User Name and Password for you to use.
•
I n
Each student should replace XX with a unique student identifier.
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
e A
c l
Field Name
Cost Element
r a
Value
Material Overhead
Sub-Element O ly
XX-MTBOH
Activity
l & On
<blank>
Basis
n a e Total Value
Rate or Amount
t e r U s .05
O
Copyright © 1996, 2007, Oracle. All rights reserved.
• (N) Cost > Item Costs > Item Costs (M) View > Query By Example
Hint: Use as search criteria XX% in the item field and XX-CST-1 in the Cost Type
field.
c l e All items
r a
15. Repeat this process to copy from cost type XX-CST-1 to cost type XX-CST-3
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
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Copyright © 1996, 2007, Oracle. All rights reserved.
d e
8. Close the window.
ca
9. Add a new record.
e A
•
c l
New Record (Icon) or click in the Cost Type field and press down arrow
a
10. Repeat this process for the other purchased items listed in the table.
r
O ly
11. Assign a Cost Type To Your Manufacturing Items
•
l & On
(N) Cost > Item Costs > Item Costs > (B) New
l e
Cost Type
c
XX-CST-1
O
Copyright © 1996, 2007, Oracle. All rights reserved.
d e
14. Repeat this process for XX-COMP
ca
e A
Verify Your Item Costs
c l
a
15. Navigate to the Item Costs Summary window.
r
•
O ly
(N) Cost > Item Costs > Item Costs (M) View > Query By Example
& On
Hint: Use search criteria XX% in the item field and XX-CST-1 in the Cost Type field.
l
a e
16. Press <Ctrl> F11 to run the query
n
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
c l e
From Cost Type
To Cost Type
XX-CST-1
XX-CST-2
24. Click Yes for new request and repeat this process to copy from cost type XX-CST-1 to cost
type XX-CST-3
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
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O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
Manufacturing Cost Setup
e A
Overview
c l
r a
• Defining bills-of-material parameters
• Resource subelements and costs
• Overhead subelements O ly
l & On
• Defining departments and associate resources
a e
• Defining overhead rates by department
n
• Defining routings
t e r
• Associating overheads with resources
U s
n
• Defining bills of material
I
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
BOM Parameters
e A
Window Dependencies
c l
r a
• The list of values for subelement on the Item Costs window is automatically reduced to
material and material overhead if you do not define BOM parameters. In addition, you can
O ly
define only material overheads on the Overheads window, not routing-based overheads.
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
Resource Subelements and Costs
e A
Use the Resources window to enter:
c l
• Resources
r a
O ly
Manufacturing and Distribution Manager Responsibility
• (N) CST Setup > Subelements > Resources
l
Unlimited Cost Types for Resources & On
a e
You can enter a fixed resource cost in two ways.
n
e r
• Enter a fixed charge on the routing operation.
s
- Use this method when the resource cost varies by item. Set the resource type to
t U
currency and the UOM to your set of books currency. Enter 1 for the resource unit
I n
cost. Enter the currency amount in the routing operation. If you need to schedule the
c l e
outside processing step, use another resource in the operation and set it to uncosted.
- Fixed charge on routing = Resource unit cost (1) * Resource amount on routing
r a - Example 1: Item1 = 1 x .10 = .10 per unit; Example 2: Item2 = 1 x .20 = .20 per unit
• Enter a fixed charge for the resource unit cost.
O
Copyright © 1996, 2007, Oracle. All rights reserved.
• You can base the material overhead charge on the number of resource units or on the
e A
c l
percentage of resource value. However, the material overhead charge is not earned in
WIP. You can also base material overhead on a percentage of the total value, which is
r a
earned when you receive purchase orders or perform WIP completion transactions. Or you
can use the Item or Lot basis types.
O ly
• You can apply each of these subelements using different basis types for increased
l & On
flexibility. Material overhead is earned when an item is received into inventory or
completed from work in process. Overhead, based on resources, is earned as the assembly
a e
moves through operations in work in process.
n
r s
• Note: If you use Oracle Bills of Materials, you must first define the bill of material
e
parameters to use the overhead cost element in the Overhead window. If the bills of
t U
material parameters are not set up, you only have access to material overhead cost
element.
I n
c l e
• Basis types for move-based (fixed) overheads: Use the Item or Lot basis types for move-
based overheads.
r a - For Item basis, the overhead amount is charged for each item moved out of an
operation
O
Copyright © 1996, 2007, Oracle. All rights reserved.
l & On
n a e
t e r U s
I n
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
In this practice, you will create resources from the following table:
Assumptions
• You must have access to an Oracle Application Vision database, or a comparable
m y
training or test instance at your site on which to complete this practice.
d e
• Students log in to Oracle with User Name mfg and Password welcome. Your instructor
might have a different User Name and Password for you to use.
ca
• Each student should replace XX with a unique student identifier.
e A
c l
Tasks r a
O ly
& On
Use the Resources window to enter the data.
l
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
e A
c l
Field Name
Cost Type
r a
Value
XX-CST-1
Resource Unit Cost
O ly
10.00
5.
l & On
Select New Record from the File menu and repeat this process for XX-CST-2 and XX-
CST-3 cost types.
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
Defining Departments and Associating Resources
e A
Resource Association
c l
r a
• Each resource must be associated with a department. Assign each resource to one or more
departments.
O ly
• The resource has to be associated with a department so it can appear on the routing list of
l & On
values. In the Routing window, you can go to the Department window and add the
resource to the routing list of values.
Use the Department window to:
n a e
t e r U s
• Create departments and assign resources to each department
Manufacturing and Distribution Manager Responsibility
I n
• (N) BOM Routings > Departments (B) Resources
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
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O ly
l & On
n a e
t e r U s
I n
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
Defining Overhead Rates by Department
e A
Three-way Association
c l
type is Resource Value.
r a
• Specify, for each cost type, an overhead rate or amount by department. Enter an overhead rate if the basis
O ly
• For example, an overhead rate of 1.5 equals 150%.
• Enter an overhead amount if the basis type is Item, Lot, or Resource Units.
Use the Overhead Rates window to:
l & On
n a e
• Associate overhead rates by department with a cost type
Manufacturing and Distribution Manager Responsibility
t e r U s
• (N) CST Setup > Subelements > Overheads (B) Rates
• (N) INV Setup > Costs > Subelements > Overheads (B) Rates
I n
Associating Overheads with Resources
Use the Resource Overhead Associations window to:
l e
• Enter a cost type for which to associate resources to overhead.
c
Manufacturing and Distribution Manager Responsibility
O • (N) INV Setup > Costs > Subelements > Overheads (B) Resources
Assumptions
• You must have access to an Oracle Application Vision database, or a comparable
training or test instance at your site on which to complete this practice.
• Students log in to Oracle with User Name mfg and Password welcome. Your instructor
might have a different User Name and Password for you to use.
Tasks
Set Up a Sub-Element For Material Overhead
n a e
2.
t e r U s
Add a new record and enter the following data:
I n
c l
Overhead
e
Field Name Value
XX-UTILITY
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
• Create departments
Assumptions
• You must have access to an Oracle Application Vision database, or a comparable
training or test instance at your site on which to complete this practice.
• Students log in to Oracle with User Name mfg and Password welcome. Your instructor
might have a different User Name and Password for you to use.
Tasks
1. Create departments using data from the following table:
m y
d e
Department Description Resource
a
Capacity Units
c
XX-Mfg
XX-Kit
Manufacturing Dept.
Kitting Dept.
e
XXASSMBLR
XXPICKER A 8
8
XX-Qlty Quality Dept.
c l XXSPEC 8
XX-Pick r a
Picking Dept.
XXTESTER
XXPICKER
8
8
O ly
l & On
2.
a e
Enter the following data in the Departments window:
n
Field Name
t e r U s Value
Department
I n XX-MFG
c
Class l e
Description MANUFACTURING DEPARTMENT
<blank>
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
5. Click on the next line below the Overhead and enter the following data:
ca
e A
Field Name
Overhead
Value
c l
XX-UTILITY
Activity
r a
<blank>
Basis
O ly
<default>
Rate
l & On10
n a e
6.
e r s
Repeat this process for cost types XX-CST-2 and XX-CST-3
t U
7.
I n
Repeat the process for the remaining Departments and Resources in the table.
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
8. From the Resources Overhead Associations window click the Overheads button and enter
the following data for your XXASSMBLR resource:
11. Click the Flashlight icon on the toolbar and select your XX-SPEC resource.
12. Click the Overheads button and enter the following data:
Field Name
Cost Type
Value
XX-CST-1
m y
Overhead XX-UTILITY
d e
13. Repeat this process for cost types XX-CST-2 and XX-CST-3
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
3. Enter the following data in the departments window:
d e
c a
Field Name
Department
Value
XX-MFG
e A
Description
c l
MANUFACTURING DEPARTMENT
Class
r a
<blank>
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
r
7. a Click the Rates button and enter the following data:
O
Copyright © 1996, 2007, Oracle. All rights reserved.
8. Click on the next line below the Overhead and enter the following data:
13. Repeat the process for the remaining Departments and Resources in the table.
15. Click the Flashlight icon on the toolbar and then select your XXASSMBLR resource.
16. Click the Overheads button and enter the following data:
m y
17. Repeat this process for cost types XX-CST-2 and XX-CST-3
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
21. Click the Flashlight icon on the toolbar and select your XX-SPEC resource.
22. Click the Overheads button and enter the following data:
23. Repeat this process for cost types XX-CST-2 and XX-CST-3
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
24. Save your work.
t e r U s
I
25. Close the window. n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
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ca
e A
c l
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O ly
l & On
n a e
t e r U s
I n
c l e
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
Defining Routings
e A
c l
A routing represents a sequence of operations that are performed to manufacture an assembly.
r a
For each routing, define the operations, the sequence in which to perform them, and the
resources required at each operation. You can define either a primary or an alternate routing.
O ly
You can create a routing manually, copy an existing routing, or reference a common routing.
l & On
Note: You cannot create routings for planning or pick-to-order items. Use attachments, such as
detailed operation instructions, for routing operations.
Prerequisites
n a e
t e r U s
• You must define at least one department before you can create a routing.
• You must set BOM Allowed to Yes to create a routing for an item.
I n
Defining Routings and Operation Resources
• Use the Routings window to:
l e
- Enter a routing for your manufacturing item
c
r a
• Manufacturing and Distribution Manager Responsibility
- (N) BOM Routings > Routings
O • Use the Operation Resources window to:
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
Assumptions
• You must have access to an Oracle Application Vision database, or a comparable
training or test instance at your site on which to complete this practice.
• Students log in to Oracle with User Name mfg and Password welcome. Your instructor
might have a different User Name and Password for you to use.
Tasks
Create a Routing
m y
1. Define a routing for item XX-MB2XR using the following tables:
d e
Operation Seq. Department Description
ca
100 XX-MFG
e
Assemble the Mountain Bike A
200 XX-KIT
t
20e r U s XXSPEC
XXTESTER
0.5
1.0
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
6.
l & On
Repeat the above to create a routing for item XX-COMP using the following tables:
n a e
Operation Seq.
t e r
Department
U s Description
100
I nXX-PICK Pick Components for Mountain Bike
c l e
Operation Seq. Resource Seq. Name Usage / Amount
O
Copyright © 1996, 2007, Oracle. All rights reserved.
e A
Schedule Yes
c l
Accept all other defaults.
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
l & On
XX-MB2XR
n a e
4.
e r s
Press <tab> or click in the Operations region and enter the following data:
t U
I n
Field Name Value
Seq.
c l e 100
O ra
Department
Description
XX-MFG
Assemble the Mountain Bike
ca
Field Name
e Value A
Resource Seq. 10
c l
Name
Usage Rate or Amount r a
XXASSMBLR
0.5
Standard Rate O ly
Yes
Schedule
l & On
Yes
O7. Repeat for the remaining operation sequences and operation resources.
m y
d e
8. Repeat the above to create a routing for item XX-COMP using the following tables:
ca
Operation Seq. Department
e
Description A
100 XX-PICK
c l Pick Components for Mountain Bike
r a
Operation Seq. Resource Seq.
O ly Name Usage / Amount
100 10
l & On XXPICKER 0.5
9. a e
Navigate to the Routings window
n
•
e r s
(N) Bills Of Materials > Routings > Routings
t U
I n
10. Enter the following data:
c l e
Field Name Value
r a Item XX-COMP
O
Copyright © 1996, 2007, Oracle. All rights reserved.
12. Click Operation Resources (B) and enter the following data:
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
Bills of Material
e A
Physical Structure of a Product
c l
r a
• A bill of material describes the physical structure of a product and identifies the material
(and material overhead) cost of the product.
O ly
• A bill of material contains information on the parent item, components, attachments, and
l & On
descriptive elements. Each standard component on a bill can have multiple reference
designators and substitute components.
a e
• You can create either an engineering or a manufacturing bill, copy an existing bill, or
n
t e r
reference a common bill.
U s
• When you create a bill, it exists only in the current organization. To use a bill in another
Prerequisites I n
organization, you must either copy it or reference it as a common bill.
l e
• Define the parent item and all components as inventory items and set the BOM Allowed
c
attribute to Yes and the BOM Item Type to model, option class, planning, or standard.
r a
Use the Bills of Material window to:
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
Assumptions
• You must have access to an Oracle Application Vision database, or a comparable
training or test instance at your site on which to complete this practice.
• Students log in to Oracle with User Name mfg and Password welcome. Your instructor
might have a different User Name and Password for you to use.
Tasks
1. Create the bills of material for your XX-COMP item.
Operation Seq O ly
100
Component
l & On
XX-DERAIL
Quantity
n a e 2
Supply Type
Subinventory
t e r U s Operation Pull
Stores
I
Include in Rollup
n Yes
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
3. Enter the parts for the BOM and its components from the following tables:
e A
Item Seq.
Operation Seq
20
100
c l
Component
r a
XX-BRAKES
Quantity
O ly
2
Supply Type
l & On
Operation Pull
Subinventory
Include in Rollup
n a e Stores
Yes
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
This-Level and Previous-Level Costing
e A
This-Level Costs
c l
r a
• The outside processing, resource, and overhead costs at the current level of an assembly
O ly
• Any material overheads earned upon completion of an assembly
Previous-Level Costs
l & On
• The material, material overhead, outside processing, resource, and overhead costs of the
n a e
components used in the manufacture of an assembly
Items Not Based on Cost Rollup (Purchased)
e r s
• For purchased items, this-level costs are the material and material overhead costs for the
t U
item. Purchased items do not have previous-level costs.
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
Single-Level Versus Full Cost Rollup
e A
Full Cost Rollup
c l
r a
• A full cost rollup first performs a bill of material explosion for the assemblies to determine
the structure to the lowest level. It then builds the cost of the assemblies starting with the
O ly
lowest level and works up the structure to the top-level assembly.
l & On
• This method gives you the most current costs for your assemblies because it reflects the
most current bill of material structure and component costs for your assemblies.
a e
• You cannot rollup costs in the frozen or average cost types.
n
Single-Level Cost Rollup
t e r U s
• Use a single-level rollup to avoid rolling up costs at lower levels. A single-level rollup
I n
looks only at the first level of the bill structure of each assembly being rolled and then
rolls the cost for the items at this-level into the parent.
l e
• This method does not reflect structure or cost changes that have occurred at levels below
c
the first level of your assemblies.
r a
• Use single-level rollups to assign costs to new assemblies when you do not want to roll up
O the lower levels and potentially revalue the lower levels when you perform a cost update.
e A
• You have the flexibility to select exactly which items to roll up. You can roll up all items,
l
a range of items, a specific item, a category of items, or zero cost items only.
c
Effective Date
r a
• The effective date determines the structure to be used in the cost rollup. Using this option
O ly
you can roll up historical or future structures using current rates and component costs.
Include Unimplemented ECOs
l & On
• You have the option to include unimplemented ECOs when you run a cost rollup.
a e
Alternate Bill, Alternate Routing, and Engineering Bills
n
t e r U s
• You have the option to perform a cost rollup using alternate bills and routings. You also
have the option to perform cost rollups using engineering bills.
I n
Manufacturing and Distribution Manager Responsibility
• (N) Cost > Supply Chain Costing > Supply Chain Cost Rollup (B) Submit a new request >
OK
c l e
Viewing Indented Cost Rollup Results Online
r a
Selecting the Cost Type
e
Manufacturing and Distribution Manager Responsibility
A
c l
• (N) Cost > Item Costs > Item Costs (B) Find > Folder and format columns
r a
• (N) Inventory > Cost > Item Costs (B) Find > Folder and format columns
Reporting Rolled-Up Structures
Reports to Analyze Cost Changes O ly
& On
• Indented Bills of Material Cost Report: Report detail cost information for your items using
l
this report.
n a e
• Cost Type Comparison Report: Compare the new rolled-up costs to your frozen costs
using this report.
t e r U s
Reports to Analyze Rolled-Up costs and Compare Cost Changes
I n
• Inventory Standard Cost Adjustment Report
c l e
• Intransit Standard Cost Adjustment Report
• WIP Standard Cost Adjustment Report
r a
• Item Cost reports and Detailed Item Cost Report
Use the Indented Bills of Material Cost Report to:
O
Copyright © 1996, 2007, Oracle. All rights reserved.
e
If needed, rerun your cost rollup and review the results until you are satisfied. A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
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ca
e A
c l
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O ly
l & On
n a e
t e r U s
I n
c l e
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
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ca
Phantom Costing
e A
Phantoms may be used
c l
r a
• To create component kits for easy data entry.
O ly
• To streamline the production process so that individual work orders are not necessary for
each phantom. If phantoms are used as service parts which are stocked, you can create
l & On
work orders for service parts with phantom routings that can be costed.
You can include phantom resource and overhead costs as well as material cost in each of the
following environments
n a e
t e r U s
• Average costing or standard costing
• Discrete manufacturing, repetitive manufacturing or flow manufacturing
I n
• Work order less completion
l e
Just like costs for any assembly, phantom costs can include resource and overhead costs and
can be included in cost rollups. However, phantom resources and overheads are rolled up and
c
r a
charged as this level cost.
You can see the behavior of phantoms in discrete jobs, repetitive schedules, flow schedules,
c l
• When you install or upgrade your system, you set the two BOM parameters that control
r a
phantom costing, Use Phantom Routings and Inherit Phantom Operation Sequence, to
determine whether or not to include phantom costs.
O ly
• You can use BOM parameters to control inheritance of the operation sequence of the
for capacity-planning.
l & On
parent and the recognition of resources and overheads on phantom routings for costing and
a e
• The Use Phantom Routings parameter determines whether resources and overheads on
n
phantom
t e r
routings are recognized.
U s
I n
• The Inherit Phantom Operation Sequence parameter determines whether the components
on a phantom operation sequence are inherited to the parent routing or maintain their own
c l e
operation sequence.
Use the Parameters window to check the:
r a
• Use Phantom Routings parameter
• Inherit Phantom Operation Sequence parameter
O Manufacturing and Distribution Manager Responsibility
Copyright © 1996, 2007, Oracle. All rights reserved.
O ly
Repetitive Schedule Routing Sheet Report
a e
In BOM parameters we will demonstrate how to change parameters for phantom costing in
n
Seattle, M1.
t e r U s
• Navigate to the Parameters window
I n
• Manufacturing and Distribution Manager Responsibility
- (N) Bills Of Material > Setup > Parameters
l e
• Check Use Phantom Routings and Inherit Phantom Op Sequence and save.
c
r a
• Uncheck Use Phantom Routings and uncheck Inherit Phantom Op Sequence and save.
• Check Use Phantom Routings. A message appears stating that the field is protected
O against update.
m y
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ca
e A
c l
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O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
Assumptions
• You must have access to an Oracle Application Vision database, or a comparable
training or test instance at your site on which to complete this practice.
• Students log in to Oracle with User Name mfg and Password welcome. Your instructor
might have a different User Name and Password for you to use.
Tasks
Rolling Up Your Supply Chain Costs
1. Navigate to the Submit Request window and submit a Supply Chain Cost Rollup.
m y
• (N) Cost > Requests > (B) Submit a New Request > (B) OK
d e
2. In the Name field, select Supply Chain Cost Rollup – Print Report.
ca
3. Press <tab> or click in the Parameters field. The Parameters window appears.
e A
4.
l
Enter the parameters from the following table:
c
Field Name r
Value
a
Cost Type O ly
XX-CST-1
Conversion Type
l & On
Corporate
Rollup Option
n a e
Full cost rollup
Range
Report Type
t e r U s
Specific Item
Detailed Indented
Material Detail
I n Yes
c l e
Material Overhead Detail
Routing Detail
Yes
Yes
O ra
Report Number of Levels
Effective Date
10
Today (DD-MMM-YYYY)
When you submit the request, the Find Requests window appears.
7. Click (B) Find and verify that your request completed normally.
8. When the status is completed as normal, navigate to the view costs window.
1. Navigate to the Submit Request window and submit a Supply Chain Cost Rollup.
• (N) Cost > Requests > (B) Submit a New Request > (B) OK
2. In the Name field, select Supply Chain Cost Rollup – Print Report.
3. Press <tab> or click in the Parameters field. The Parameters window appears.
m y
4. Enter the parameters from the following table:
d e
Field Name Value ca
Cost Type XX-CST-1
e A
Conversion Type
l
Corporate
c
Rollup Option
Range r a
Full cost rollup
Specific Item
Report Type O ly
Detailed Indented
Material Detail
l & On
Yes
Material Overhead Detail
n a e Yes
Routing Detail
t
Report Number of Levels e r U s Yes
10
Effective Date
I n Today (DD-MMM-YYYY)
c l e
Include Unimplemented ECOs
Alternate Bill
No
<blank>
O Engineering Bills No
When you submit the request, the Find Requests window appears.
8. When the status is completed as normal, navigate to the view costs window.
m y
Use Phantom Routings
d e
Inherit Phantom Op Seq
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
Assumptions
• You must have access to an Oracle Application Vision database, or a comparable
training or test instance at your site on which to complete this practice.
• Students log in to Oracle with User Name mfg and Password welcome. Your instructor
might have a different User Name and Password for you to use.
Tasks
Analyzing Item Costs
l & On
8.
n a e
Select the Material cost element line.
t e r U s
10. Close the window.
I n
c l e
11. Repeat this process for Material Overhead, Overhead, and Resource cost elements.
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
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O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
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O ly
l & On
n a e
t e r U s
I n
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
10. Close the window.
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
13. Close the window.
r a
O ly
l & On
n a e
t e r U s
I n
c l e
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
16. Close the window.
r a
O ly
l & On
n a e
t e r U s
I n
c l e
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
19. Close the window.
r a
O ly
l & On
n a e
t e r U s
I n
c l e
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
22. Close the window.
r a
O ly
l & On
n a e
t e r U s
I n
c l e
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
25. Close the window.
r a
O ly
l & On
n a e
t e r U s
I n
c l e
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
e A
c l
28. Close all windows.
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O ly
l & On
n a e
t e r U s
I n
c l e
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
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O ly
l & On
n a e
t e r U s
I n
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
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Cost Update
e A
How the Standard Cost Update Works
c l
r a
• Copies the specified cost type to the Frozen cost type.
• Creates item cost history.
O ly
• Submits standard cost adjustment reports.
l & On
• Inventory Standard Cost Adjustment Report
a e
• Intransit Standard Cost Adjustment Report
n
t e r
• WIP Standard Cost Adjustment Report
s
• Automatically creates accounting transactions.
U
I n
Updating Standard Costs
• If you have performed transactions, you need to implement your costs by performing a
l e
standard cost update.
c
• If you have performed a cost roll up, then you use this function to update cost type
O Updating Your Costs by Cost Type: Update your frozen standard costs from any cost type you
select.
Copyright © 1996, 2007, Oracle. All rights reserved.
e
- Purchased items usually are not based-on-rollup items. A
Incompatible Processes
c l
r a
• The standard cost update does not execute during the performance of an interim GL
transfer, period close, or job close across all organizations (and vice versa).
O ly
• If a standard cost update is submitted and another standard cost update is already running
• Update Option
l & On
in the same organization, it waits in the concurrent manager until the initial one finishes.
a e
- You can select to update not only your item costs but also your activity, resource, and
n
t e r
- Running the Cost Update
U s
overhead rates from the cost type you select at the time of the cost update.
I n
- You can perform a cost update at any time.
• Saving Details
l e
- You can select to save the details of your cost updates and use them to rerun your cost
c adjustment reports.
r a
Use the Launch Cost Update window to:
O • Update frozen standard costs from any cost type you select
m y
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e A
c l
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O ly
l & On
n a e
t e r U s
I n
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
• View item cost information to verify that costs were updated properly.
Assumptions
• You must have access to an Oracle Application Vision database, or a comparable
training or test instance at your site on which to complete this practice.
m y
• Students log in to Oracle with User Name mfg and Password welcome. Your instructor
d e
might have a different User Name and Password for you to use.
ca
• Each student should replace XX with a unique student identifier.
e A
Tasks
c l
Examining Frozen Costs
r a
1.
O ly
View the Frozen costs of your items in the Item Costs Summary window. These are the
& On
costs that you are about to update.
l
Revalue Inventory
n a e
t e r U s
During the Cost Update process, Oracle runs the following reports to revalue inventory:
− Inventory Standard Cost Adjustment Report
I n
− Intransit Standard Cost Adjustment Report
− Wip Standard Cost Adjustment Report
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
Miscellaneous Receipt
e A
Item
Subinventory
XX-BARS
c
Stores
l
Quantity
r
100a
O ly
l & On
Intransit Shipment
n a e
5. t r U s
Process an intransit shipment of 10 XX-BARS.
e
Enter the following data in the Inter-organization Transfer window:
I n
c l e
Field Name Value
O ra
Date
To Org
Today’s Date
M3-Dallas Manufacturing
r a
Move Your Discrete Job O ly
Move your discrete job for XX-MB2XR
l & On
n a e
9.
t e r
Enter the following data in the Move Transactions window:
U s
Field Name
I n Value
Job
c
From Seql e XX-PRE-UPDATE
100
O To Seq 300
When you submit the request, the Find Requests window appears.
m y
12. Click (B) Find and verify that your request completed normally.
d e
Note: The completion of the Cost Update started three reports: ca
− Inventory Standard Cost Adjustment Report
e A
c l
− Intransit Standard Cost Adjustment Report
− WIP Standard Cost Adjustment Report
r a
View the Adjustment reports by clicking on the respective line and clicking (B) View
Output.
O ly
updated properly. l & On
View the item cost information in the Cost Summary window to verify that the costs were
n a e
t e r s
13. Review a sampling of your items in the Standard Cost History window and verify that the
costs have updated from XX-CST-1 to Frozen.
U
I n
14. Enter one of your items and click (B) Find to view your item. Use the query functionality to
c l e
retrieve all of your items.
r a
16. Select the Cost Element tab.
O
Copyright © 1996, 2007, Oracle. All rights reserved.
4. You can also run a query from the Item Costs Summary window:
− Close the Find Item/Cost Type window
− Press <F11> to enter a query
− Item = XX%
− Cost Type = Frozen
− Press <Ctrl> <F11> to run the query, or <F4> to cancel.
m y
5. View the Frozen costs of your items. These are the costs that you are about to update.
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
During the Cost Update process, Oracle runs the following reports to revalue inventory: ca
− Inventory Standard Cost Adjustment Report
e A
c
− Wip Standard Cost Adjustment Reportl
− Intransit Standard Cost Adjustment Report
r a
To see the results of these reports, you will process four transactions:
O ly
− Miscellaneous receipt of 100 XX-BARS
l & On
− Intransit shipment of 10 XX-BARS
− A discrete job for 100 XX-MB2XR
a e
− A move transaction for the discrete job
n
t e r U s
Miscellaneous Receipt
I n
l e
Process a miscellaneous receipt transaction for 100 XX-BARS.
c
6.
r a Navigate to the Miscellaneous Transaction window.
m y
d e
ca
8. Click (B) Transaction Lines.
e A
9. Enter the following data:
c l
r a
Field Name
O ly
Value
Item
l & On
XX-BARS
Subinventory
Quantity
n a e Stores
100
t e r U s
I n
c l e
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
Intransit Shipment
O ly
l & On
n a e
t e r U s
I n
c l e
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
l & On
n a e
t e r U s
I n
c l e
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O15. Save your work.
m y
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e A
c l
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O ly
l & On
n a e
t e r U s
I n
c l e
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18. Save your work.
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
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ca
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c l
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O ly
l & On
n a e
t e r U s
I n
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O21. Save your work.
• (N) Cost > Item Costs > Standard Cost Update > Update Costs
m y
24. Click (B) OK.
d e
25. Click (B) Submit. Request number ___________________________
When you submit the request, the Find Requests window appears. ca
e A
l
26. Click (B) Find and verify that your request completed normally.
c
r a
Note: The completion of the Cost Update started three reports:
− Inventory Standard Cost Adjustment Report
O ly
− Intransit Standard Cost Adjustment Report
& On
− WIP Standard Cost Adjustment Report
l
n a e
t e r U s
I n
c l e
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
c l
Frozen.
r a
28. Review a sampling of your items and verify that the costs have updated from XX-CST-1 to
O ly
l & On
n a e
t e r U s
I n
c l e
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
c l
32. Select the Cost Update tab.
r a
O ly
l & On
n a e
t e r U s
I n
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
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c l
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O ly
l & On
n a e
t e r U s
I n
c l e
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O34. Close the windows.
m y
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c l
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O ly
l & On
n a e
t e r U s
I n
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
Item Cost Inquiries
e A
Use the Item Costs Summary window to:
c l
• View costs by cost type.
r a
O ly
Manufacturing and Distribution Manager Responsibility
• (N) CST Item Costs > Item Costs (B) Find > Views or Open or Costs
l & On
• (N) INV Costs > Item Costs (B) Find > Views or Open or Costs
a e
Viewing Item Standard Cost History
n
e r
• Your updated item costs and adjustment values are saved.
s
• You can view standard cost history and inventory adjustment values and quantities for
your items. t U
I n
• All historical cost information for your items is displayed for each cost update, even if you
c l e
did not select to save cost update details.
• All item costs updated or defined using the Define Item Cost window are also displayed.
r a
• If you share costs and are accessing this window from the costing master organization,
you can select to view the adjustment values for the current organization only or for all
O organizations that share the same standard costs.
r a
• If possible, run your cost update at the beginning of your inventory accounting period
O ly
before any transactions have been processed.
Purging Cost Update Details
l & On
• When you run the cost update, you can save adjustment details. These details include the
n a e
onhand quantities in inventory and work in process. Use the Purge Standard Cost History
window to purge the details when you do not need to rerun the adjustment reports for a
previous cost update.
t e r U s
• Use the Purge Standard Cost History window to:
I n
- Purge details of a standard cost update by date and time
l e
• Manufacturing and Distribution Manager Responsibility
c
- (N) CST Item Costs > Standard Cost Update > Purge Standard Cost History
r a - (N) INV Costs > Standard Cost Update > Purge Standard Cost History
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
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e A
c l
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O ly
l & On
n a e
t e r U s
I n
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
Copying Costs
e A
Copying Costs from Cost Type to Cost Type
c l
r a
• Copy from one cost type to another and specify an
item or category range.
O ly
• Copy from the Frozen cost type, but you cannot
copy to the Frozen cost type.
l & On
• Under average costing, copy from the Average cost
a e
type, but you cannot copy to the Average cost type.
n
t e r U s
• Copy item costs within an organization or across organizations. Within an organization,
copy resource and overhead costs or associations.
I n
• There are three copying options: Merge and update existing costs, copy over new
information only,
l e
remove and replace all cost information.
c
Copying Item and Other Costs
r a
• Copy your item costs within an organization.
m y
d e
ca
e A
c l
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O ly
l & On
n a e
t e r U s
I n
c l e
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
In this practice you will copy your item costs from the M1 Seattle Manufacturing organization
into the M2 Boston Manufacturing organization.
Assumptions
• You must have access to an Oracle Application Vision database, or a comparable
training or test instance at your site on which to complete this practice.
• Students log in to Oracle with User Name mfg and Password welcome. Your instructor
might have a different User Name and Password for you to use.
Tasks
m y
Verify Item Costs
d e
ca
M2 Boston Manufacturing is set up as a standard cost organization. View your XX-Item costs in
M2.
e A
1.
l
Change your organization to M2 Boston Manufacturing.
c
2. Navigate to the Item Costs window.
r a
3.
O ly
Close the Find Item/Cost Type window and run a query for item XX%.
l & On
Copying Item Costs
n a e
t e r U s
We will now copy item costs into the M2 organization.
4.
I n
Navigate to the Copy Cost Information window.
5.
l e
Select the request Copy Item Costs Across Organizations.
c
r
6. a Enter the following request parameters:
O
Copyright © 1996, 2007, Oracle. All rights reserved.
r a
O ly
l & On
n a e
t e r U s
I n
c l e
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
M2 Boston Manufacturing is set up as a standard cost organization. View your XX-Item costs in
M2.
m y
d e
ca
e A
c l
r a
O ly
l & On
n a e
t e r U s
I n
c l e
r a
O4. Close the window.
• (N) Cost > Cost Mass Edits > Copy Cost Information
ca
e A
9. Click (B) OK.
c l
10. Click (B) Submit.
r a
O ly
11. Click (B) No to submit another request.
l & On
Note: The Sub-Element Summary Options are:
n a e
− Create sub-elements: When the destination organization is missing a sub-element,
the application will create the sub-element using the absorption account from the
t e r U s
default sub-element for the element.
− Summarize sub-elements: When the destination organization is missing sub-
I n
elements, the application will summarize their values into a user-specified summary
sub-element.
l e
− Summarize non-matching sub-elements: When the destination organization is
c missing some sub-elements, the application will summarize the non-matching sub-
15. View your XX-Item costs for the Pending cost type.
16. Close the Find Item/Cost Type window and run a query:
− <F11>
− Item = XX%
− Cost Type = Pending
− <Ctrl> <F11>
m y
d e
ca
e A
c l
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O ly
l & On
n a e
t e r U s
17. Close the windows.
I n
c l e
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
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O ly
l & On
n a e
t e r U s
I n
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
Editing Item Costs Using Mass Edits
e A
Mass Edits
c l
r a
• You can edit and change your costs, using mass edits. Each mass edit is a stored
procedure in the Oracle 8i database.
O ly
- Mass edit actual material costs
& On
- Mass edit existing material costs
l
Change Cost Shrinkage Rates
n a e
- Mass edit material overhead costs
e r s
• Edit your item shrinkage rates to a specified rate.
t U
• Edit your item shrinkage to be equal to your planning shrinkage rates.
I n
Mass Edit Actual Material Costs to Simulate Average Costing
l e
• You can create new costs based on a weighted average of open purchase orders, historical
c
purchase order receipts or actual payables invoice cost. Below is an example.
r a
• You can also use the mass edit as you do an item cost copy. Simply do not enter a fixed
rate, percentage, or amount. This is useful when you want to copy only buy (not based on
O rollup) or make (based on rollup) items.
m y
d e
ca
e A
c l
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O ly
l & On
n a e
t e r U s
I n
c l e
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
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e A
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O ly
l & On
n a e
t e r U s
I n
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
ca
Purging Nonvaluation Cost Types
e A
Purging Cost Information
c l
r a
• You can purge cost types and all costs within the cost type. Or you can purge only part of
the cost information, such as make or buy items, resource and outside processing costs,
O ly
overhead rates and amounts, or resource and overhead associations.
l & On
• You cannot purge frozen costs in standard costing or average costs in average costing.
• Note: This feature permanently removes the selected cost type information from the
a e
database. These records are not retrievable. You can safeguard selected cost types from
n
t e r U s
inadvertent purging by clearing the Allow Updates check box when defining cost types.
Use the Purge Cost Information window to:
I n
• Purge your item costs for a cost type
Manufacturing and Distribution Manager Responsibility
l e
• (N) CST Cost Mass Edits > Purge Cost Information
c
r a
• (N) INV Costs > Cost Mass Edits > Purge Cost Information
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Editing Item Control Accounts Using Mass Edits
e A
Mass Edit Account Assignments
c l
r a
• Edit and change your item accounts the easy way.
O ly
• Mass edit account assignments for selected items. These accounts include Cost of Goods
Sold, Encumbrance, Expense, and Sales. You can edit your account assignments for all
l & On
items, a category of items, or a specific item.
• Item control accounts are item attributes and are maintained at either the master or
Organization level.
n a e
t e r U s
• Note: If you share standard costs, you may or may not share item accounts. If you need to
change your accounts, you must change them in all organizations.
Control Level
I n
• If the control level is set to the master organization, you can update only that account from
l e
the master organization.
c
r a
• If the master control account is maintained at the functional organization level, then you
can update that account for items in the current organization.
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Overview of Average Costing
e A
Recording Quantity Movements
c l
r a
• The system creates accounting entries that correspond to quantity movements.
Minimizing Accounting Entries
O ly
• The system creates accounting entries within an inventory organization. These accounting
& On
entries may be summarized by GL account code.
l
Subinventory Transfer
n a e
• The system records two transactions for the quantity movement, but only one transaction
Accounting Information
t e r
generates accounting entries.
U s
I n
• You can create separate accounting entries for material and material overhead costs.
c l e
Journal Source
• For both inventory and work-in-process entries, the journal source in Oracle General
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Describing Average Costing
e A
Defining Average Costing
c l
r a
• The system uses this same average cost to value transactions. Using this average cost, you
can reconcile your inventory balances to your accounting entries.
O ly
Costing Production at a Perpetual Average Cost
& On
• You can use average costing in lieu of standard costing in a manufacturing environment.
l
n a e
• You can value your manufacturing inventory using a costing method based on actual
purchase prices, actual components and manufacturing resources used.
t e r U s
• You can hold inventory at average cost.
• You can record and accumulate items in inventory at an average cost and then add to, use,
I n
or move these items and have unit costs automatically updated.
c l e
Applying Material Overhead
• The system adds cost to an item or assembly to include material overhead type costs
changed. c l
- Asset valuation accounts default from organization parameters and cannot be
r a
- Expense accounts can be changed.
O ly
l & On
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Setting Up Average Costing
e A
c l
Average Rates Cost Type for Average Costing Only
r a
• You initially define resource rates, overhead rates, material overhead rates or amounts,
and outside processing rates in an average rates cost type.
O ly
• In your inventory organization parameters, you designate one of your user defined cost
l & On
types as your average rates cost type.
• The system uses those rates to cost transactions from that point in time forward until you
a e
change or update them or use a different average rates cost type.
n
t e r
• The costing method as average
U s
Use the Organization Parameters window to enter:
I n
• The average rates cost type which is your user defined cost type that holds your average
resource and overhead rates and material overhead rates or amounts
l e
Manufacturing and Distribution Manager Responsibility
c
r a
• (N) INV Setup > Organizations > Parameters (T) Costing Information
Use the Cost Types window to create:
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functionality. For example, you can now apply material overhead in inventory-only
A
organizations.
c l
Release 11i r a
Transition to the Inventory and WIP Weighted-Average Cost Processor When Upgrading to
O ly
• You use an update program to upgrade an existing release 11 Inventory-Only
Upgrade Criteria
l & On
manufacturing organization to the new average cost processor.
a e
• You should run the upgrade in average costing program when:
n
is not installed.
t e r U s
• You are operating in a release 11 inventory-only average costing environment, where WIP
I n
• You have costed all inventory transactions.
• You perform all inter-organization transactions using the current shipping networks.
l e
• Your system has no activity.
c
r a
Old Inventory-Only Average Costing
• You have costs that are held in this level material cost element.
O • You cannot earn material overhead.
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Average Cost Update
e A
You can use the average cost update to
c l
r a
• Adjust your average costs easily. You need to have a non-zero on-hand quantity for the
average cost update to have any effect.
O ly
• Enter additional costs, such as freight or invoice price variances, or correct your average
costs as required.
• To a new average unit cost l & On
n a e
- You enter the new cost by cost element by level in a single update session, and the
t e r U s
new total unit cost will be automatically calculated.
- You enter a new total cost, and the amount of change will automatically be spread
I n
across all cost elements and levels in the same proportion as they existed before the
update.
l e
• By a percentage change:
c
r a - You select cost element(s) and level(s) to adjust up or down, and the new total unit
cost will be automatically calculated.
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Manufacturing and Distribution Manager Responsibility
l
Adjusting Accounting Entry
n a e
• (N) Cost > Item Costs > Average Cost Update > Update Costs
e r s
• This-level costs and previous-level costs are adjusted in the valuation accounts, and the
t U
adjustments are recorded in the average cost adjustment accounts.
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Accounting for Material Transactions
e A
c l
The table below summarizes transactions and distributions in an average cost organization. The
table shows:
• Transactions r a
• Accounting Entries O ly
& On
• Derivation of Transaction Unit Costs
l
• Average Cost Recalculated?
n a e
Transactions and Distributions in an Average Cost Organization
Accounting Entries:
I n dr. Receiving Inspection PO price
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--------------------------------------------------------------------------------------------
Transaction: Subinventory Transfer—asset subinventory to asset subinventory
d e
Accounting Entries: dr. Subinventory Valuation— receiver Current average
cr. Subinventory Valuation—sender
c a
Average Cost Recalculated? No, in and out of same accounts.
e A
--------------------------------------------------------------------------------------------
c l
Transaction: Subinventory Transfer—expense subinventory to expense subinventory
Accounting Entries:
a
No entries
r
O ly
Average Cost Recalculated? Not applicable, only quantities are impacted.
l & On
--------------------------------------------------------------------------------------------
Transaction: Subinventory Transfer—asset to expense or vice verse
a e
Accounting Entries: dr. Subinventory Valuation or Expense—receiver
n
t e r
cr. Subinventory. Valuation or Expense—sender
l e
Transaction: Miscellaneous Receipt
c
Accounting Entries: dr. Subinventory Valuation Current average or U.S.
e
cr. Subinventory Valuation—sender A
c l
Average Cost Recalculated? Yes, recalculation of average cost is not
applicable if receiving subinventory is expense.
r a
-------------------------------------------------------------------------------------------
O ly
Transaction: Direct Interorg Transfer—
l & On
Average org to Average org excluding exp to expense
Accounting Entries: dr. Subinventory Valuation—receiver Current average
n a e
cr. Interorg Payable
dr. Interorg Receivable
(sending org)
t e r U s
cr. Subinventory Valuation—sender
Average Cost Recalculated? Yes, (receiving org) recalculation of average cost is
l e
Transaction: Direct Interorg Transfer—
c
Average org to Standard org excluding expense to expense
r a
Accounting Entries: dr. Subinventory Valuation—receiver Current average
e
cr. Intransit Inventory A
l
Average Cost Recalculated? No, intransit to asset in and out of the same accounts.
c
r a
--------------------------------------------------------------------------------------------
Transaction: Shipment to Intransit (Average org ) from Standard org asset subinv—FOB
Shipment
O ly
l & On
Accounting Entries: dr Intransit Inventory
cr. Interorg Payable
Standard
n a e
dr. Interorg Receivable
cr. Subinventory Valuation—sender
t e r
Average Cost Recalculated? Yes.
U s
--------------------------------------------------------------------------------------------
I n
Transaction: Shipment to Intransit (Avg org) from Std org expense subinventory—FOB
Shipment
l e
Accounting Entries:dr Intransit Inventory
c cr. Interorg Payable
Standard
m y
Average Cost Recalculated? Not applicable.
--------------------------------------------------------------------------------------------
d e
Transaction: Issue to Job from subinventory
Accounting Entries: dr. Work in Process Inv Current average ca
cr. Subinventory Valuation
e A
c l
Average Cost Recalculated? No, expense subinventory to expense job carries no cost.
--------------------------------------------------------------------------------------------
r a
Transaction: Component Return to subinventory
O ly
Accounting Entries: dr. Subinventory Valuation
cr. Work in Process Inv
Current average
n
e r
Transaction: Charge Labor Resource to WIP job
s
Accounting Entries: dr. Work in Process Inv
t U
cr. Resource Absorption
Actual
I n
Average Cost Recalculated? Not applicable. standard rate = No;
charge type = Manual; actual employee rate.
l e
--------------------------------------------------------------------------------------------
c
r a
Transaction: Charge Non-Labor Resource to WIP job
Accounting Entries: dr. Work in Process Inv User-defined
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Copyright © 1996, 2007, Oracle. All rights reserved.
I n
Accounting Entries: dr. Variance
cr. Work in Process Inv
l e
Average Cost Recalculated? Not applicable. Entries only if job has a residual
c
--------------------------------------------------------------------------------------------
r a
Transaction: Average Cost Update
Accounting Entries: dr/cr. Subinventory Valuation User-specified
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Transaction Processing
e A
Sequencing Transactions
c l
r a
• Accurate calculation of the average cost relies on the sequence of transactions. If
transactions are processed out of sequence, incorrect values may result. All transactions
O ly
should carry an accurate transaction date and time.
l & On
• To ensure proper sequencing the cost processor should run less often than the material
transactions are processed. If material transactions are imported from external devices or
a e
systems (for example, from bar code devices), the cost processor should run less often
n
Processing Costs
t e r
than the material transaction import process.
U s
I n
• The transaction processor updates on-hand quantities of items. It is set to run either:
• Periodically (in the background)
l e
• Or online (quantities are updated immediately and the system does not allow you to
c
proceed until the update finishes).
r a
• The cost processor only processes transactions that have successfully passed through the
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Viewing Item Cost History
e A
Item Unit Cost History
c l
r a
• In an average cost organization, you need to be able to see how the unit cost of an item
changed over time and what caused those changes.
O ly
• When you look at the display of the item cost history, you see all the transactions for an
- Type of transaction.
n a e
t e r
- Prior quantity and cost.
U s
- Transaction quantity and cost.
I n
- New quantity and cost.
c l e
• You can select to view only the transactions that changed unit costs.
Viewing Item Cost History
r a
• Use the Item Cost History window to:
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Inventory Purchasing Transactions
e A
c l
One Step Receiving: Dock to stock in one transaction
r a
• Transaction and entry recorded in purchasing for the receipt (dock) and transaction and
entry recorded in inventory for the delivery (stock). There is not an option to inspect and
O ly
the receipt routing will be derived from the purchase order line as direct.
directly to inventory.
l & On
• To receive material from a vendor in one step, you can use the Receipts window to receive
a e
• The resulting transactions are always a receipt and then a delivery.
n
t e r U s
Two Step Receiving: Dock in one transaction and stock in a separate transaction.
• Transaction and entry recorded in purchasing for the receipt. A separate transaction on a
I n
separate screen records the transaction and entry in inventory for the delivery. There is not
an option to inspect and the receipt routing will be derived from the purchase order line as
l e
standard.
c
• To receive material from a vendor in two steps, you use the Receipts window to receive to
r a receiving and the Receiving Transactions window to move material from receiving to
inventory.
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Transferring Invoice Price Variance
e A
c l
Run the Invoice Price Variance (IPV) Report to:
r a
• Review the IPV adjustments suggested by the system for items in inventory.
O ly
• View the variance by part number so that you can analyze which items may or may not
need adjustment.
& On
• Manufacturing and Distribution Manager Responsibility
l
n a e
- (N) Cost > Item Costs > Average Cost Update > Transfer Invoice Variance
Transfer IPV to Item Cost in Inventory
e r s
• Use the Transfer Invoice Variance window to:
t U
- Transfer invoice price variance directly to inventory rather than to an expense
account.
I n
c l e
- If the quantity is zero or negative, you perform an average cost update and move IPV
to average cost variance.
r a
• Manufacturing and Distribution Manager Responsibility
- (N) Cost > Item Costs > Average Cost Update (T) Transfer Invoice Variance
O Subinventory Transfers
Copyright © 1996, 2007, Oracle. All rights reserved.
r a
cause large swings in the unit cost of remaining on-hand inventory.
O ly
• Because the form used for entering miscellaneous issues is a folder form, the Unit Cost
field is easily hidden, thereby prohibiting its use. If you choose to allow entry of the unit
l & On
cost, impose tight security on its use for the reason stated above.
Under average costing, you can enter a transaction cost for miscellaneous issues and for
miscellaneous receipts.
n a e
t e r U s
• A transaction occurring at a cost other than the current average cost results in a
recalculation of the item’s unit cost.
I n
• A user-entered cost is apportioned to cost elements, based on the elemental breakdown of
the current average cost. If no current cost exists, the entire amount goes to the material
l e
element (applies to receipts only).
c
r a
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Interorganization Transfers
e A
Shipping Information
c l
r a
• Accounting flows for interorganization transfers vary depending on whether you transfer
material directly from one organization to another or transfer material through intransit
inventory. O ly
l & On
• You use the Shipping Networks window to define the direct or intransit shipment type for
each shipping and receiving organization relationship.
a e
Direct Interorganization Transfers
n
t e r U s
• Interorganization Transfer Window
- You use the Interorganization Transfer window to move material directly from the
I n
shipping organization to the receiving organization.
• Transfer and Freight Charges
l e
- Transfer and freight charges are always credited to the shipping organization.
c
r a• Expense
- No entries are made for direct interorganization transfers of expense items in both
O standard and average cost organizations.
A
• All cost elements from the sending organization plus any freight and transfer charges are
e
Freight Charges: FOB Receipt
c l
charged to the material cost element in the receiving organization.
r a
• If the FOB point is Receipt, the freight charges are credited to the shipping organization.
O ly
Since title has not passed, it is assumed that the shipping organization pays the freight.
• Interorganization Transfer Charges
l & On
• Transfer charges can be added to the cost of the shipment. The credit for transfer charges
n a e
always goes to the shipping organization.
Updating unit cost at time of ownership change for FOB receipt
e r s
• When the receiving organization is under average costing and the FOB point is “receipt,”
t U
the average unit cost in the receiving organization is updated when the receiving
I n
organization performs the Receipt transaction.
c l e
Interorganization Transfers Using Intransit FOB Shipment
FOB Shipment
r a• FOB Shipment means that the item belongs to the receiving organization as soon as the
shipping organization performs the Interorganization Transfer transaction. Intransit
O inventory belongs to the receiving organization.
e A
Cost Variance Account
• Negative on-hand Quantity Balances
c l
r a
- Oracle Cost Management (OCM) allows negative on-hand quantity balances which
O ly
occur because transactions are processed out of sequence. For costing purposes
negative balance is calculated across the whole organization, not per subinventory.
l & On
- When your inventory balances become negative and you receive additional material,
OCM uses the average cost variance account to balance the entry and minimize the
n a e
effect of this error in processing.
t e r U s
- This account represents the inventory valuation error caused by issuing your
inventory before receiving it.
I n
Unit Cost Integrity When Inventory Balance Is Negative
• You specify at the organization level whether negative quantities are allowed.
l e
• If negative quantities are not allowed, you are not permitted to make a transaction that
c
r a would result in a negative on-hand balance.
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Overview of Average Costing in WIP
e A
c l
If you use average costing in manufacturing, Oracle Cost Management
r a
• Recalculates unit costs on a transaction-based perpetual basis
O ly
• Provides full visibility and control of production costs
• Tracks and reports costs through your various stages of production as you transact
l & On
If you use average costing in manufacturing, Oracle Work in Process
• Collects all costs
n a e
transactions
t e r
• Reports move, issue, resource, overhead, completion, scrap, period close, and job close
U s
I n
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Describing the Relationship Between Oracle WIP Transactions and OCM
r a
Charging Material Transactions at an Average Cost
O ly
• You issue items from inventory to jobs and return components from a job back to
inventory at the item’s current average cost.
& On
Charging WIP Resource Transactions at an Actual Rate
l
changes over time.
n a e
• You can accumulate multiple transactions for the same resource at different rates to reflect
e r s
• The system charges outside processing costs to a job at the purchase order unit cost.
t
Applying Material Overhead U
I n
• The system adds cost to an item or assembly to include material overhead type costs
c l e
(receiving, stocking, material movement, and handling) in your inventory valuation.
• The system applies predefined material overhead amounts to items.
r a
Charging Assembly Completions at an Average Cost
• The system calculates the average cost of completed assemblies.
O
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subinventory to determine how to value the transactions.
A
Costing Enabled Attribute
c l
r a
• Checked means the item may be costed and is visible on all reports and inquiries.
• Unchecked means the item is not used for any costing purpose. It does not appear on any
O ly
cost inquiry or report, including the following:
- Inventory Value report
l & On
- Item Cost reports
- Item Cost inquiries
n a e
e r s
• You cannot change this item attribute if there is a quantity onhand.
Inventory Asset Value t U
I n
• Checked means the item is an asset and can have a cost.
l e
• Unchecked means the item is an inventory expense item and cannot have a cost.
c
• Each item may have a different asset value flag status by cost type.
r a
• Do not confuse inventory expense items with expense destination types in Oracle
Purchasing.
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Phantom Costing
e A
Phantoms may be used
c l
r a
• To create component kits for easy data entry.
O ly
• To streamline the production process so that individual work orders are not necessary for
each phantom. If phantoms are used as service parts which are stocked, you can create
l & On
work orders for service parts with phantom routings that can be costed.
With enhanced phantom costing in release 11i, you can include phantom resource and
a e
overhead costs as well as material cost in each of the following environments:
n
t e r U s
• Average costing or standard costing
• Discrete manufacturing, repetitive manufacturing or flow manufacturing
I n
• Work orderless completion
l e
Just like costs for any assembly, phantom costs can include resource and overhead costs and
can be included in cost rollups. However, phantom resources and overheads are rolled up and
c
r a
charged as this level cost.
You can see the behavior of phantoms in discrete jobs, repetitive schedules, flow schedules,
e A
c l
• When you install or upgrade your system, you set the two BOM parameters that control
phantom costing, Use Phantom Routings and Inherit Phantom Operation Sequence, to
r a
determine whether or not to include phantom costs.
You can use BOM parameters to control inheritance of the operation sequence of the parent
O ly
and the recognition of resources and overheads on phantom routings for costing and for
capacity-planning.
l & On
• The Use Phantom Routings parameter determines whether resources and overheads on
phantom
n a e
t e r
routings are recognized.
s
• The Inherit Phantom Operation Sequence parameter determines whether the components
U
I n
on a phantom operation sequence are inherited to the parent routing or maintain their own
operation sequence.
l e
Use the Parameters window to check the:
c
• Use Phantom Routings parameter
r a
• Inherit Phantom Operation Sequence parameter
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Copyright © 1996, 2007, Oracle. All rights reserved.
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BOM Parameters
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Window Dependencies
c l
r a
• The list of values for subelement on the Item Costs window is automatically reduced to
material and material overhead if you do not define BOM parameters. In addition, you can
O ly
define only material overheads on the Overheads window, not routing-based overheads.
l & On
Use the BOM Parameters window to enter:
• Maximum number of levels for your bills
• Your configuration options
n a e
t e r U s
• Whether or not to include phantom costs
Manufacturing and Distribution Manager Responsibility
I n
• (N) BOM Setup > Parameters
c l e
Resource Subelements and Costs
You define resource costs by creating resources, departments, bills, and routings with Oracle
r a
Bills of Material. Resources are labor, machines, and other production services used to make
products.
O Use the Resources window to enter:
l & On
You can base the overhead charge on the number of resource units or on the percentage of
n a e
resource value earned in the routing operation. Or you can set up move-based overheads where
the rate or amount is charged for each item moved in an operation. To do this, use the Item or
Lot basis types.
t e r U s
You can base the material overhead charge on the number of resource units or on the
I n
percentage of resource value. However, the material overhead charge is not earned in WIP.
You can also base material overhead on a percentage of the total value, which is earned when
l e
you receive purchase orders or perform WIP completion transactions. Or you can use the Item
c
or Lot basis types.
r a
You can apply each of these subelements using different basis types for increased flexibility.
Material overhead is earned when an item is received into inventory or completed from work in
O
Copyright © 1996, 2007, Oracle. All rights reserved.
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c l
Basis types for resource-based (variable) overheads: Use the Resource Value or Resource
Units basis types for resource-based overheads.
O ly
• Overhead amount charged to WIP = Overhead amount * Resource units
l & On
• Example: Resource units basis, overhead amount: 15.00, resource units: 2. Overhead
amount charged to WIP = 15.00 x 2 = 30.00
n a e
Use the Overheads window to enter:
• Overhead
t e r U s
Manufacturing and Distribution Manager Responsibility
I n
• (N) CST Setup > Subelements > Overheads
c l e
• (N) INV Setup > Costs > Subelements > Overheads
Defining Departments and Associating Resources
r a
Resource Association
• Each resource must be associated with a department. Assign each resource to one or more
O departments.
e A
A routing represents a sequence of operations that are performed to manufacture an assembly.
c l
For each routing, define the operations, the sequence in which to perform them, and the
resources required at each operation. You can define either a primary or an alternate routing.
r a
You can create a routing manually, copy an existing routing, or reference a common routing.
O ly
Note: You cannot create routings for planning or pick-to-order items. Use attachments, such as
detailed operation instructions, for routing operations.
l & On
Defining Routings and Operation Resources
• Use the Routings window to
n a e
t e r
- Enter a routing for your manufacturing item
U s
• Manufacturing and Distribution Manager Responsibility
I n
- (N) BOM Routings > Routings
• Use the Operation Resources window to:
l e
- Enter operation resources on a routing
c
r a• Manufacturing and Distribution Manager Responsibility
- (N) BOM Routings > Routings (B) Operation Resources
OBills of Material
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Accounting for Costs Incurred in WIP
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Components Issued to WIP
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• Components issued to WIP are valued at the inventory average cost in effect at the time
of the transaction. A component charged to a job multiple times may have a different unit
cost for each transaction. O ly
component costs.
l & On
• When component costs are charged to a job, they retain the elemental detail of the
a e
• Note: Entering transactions in a timely manner is important for correct costing.
n
t e r U s
Recording T Accounts for Transactions
1. WIP material transaction (issue all material)
I n
- Push all components into the job.
c l e
- 10 units at current average cost of $250 = $2,500.
2. WIP material transaction (return specific component)
e
• Once defined, the system applies material overhead whenever you transact the relevant
A
item.
c l
r a
• You can change material overheads at any time that affects future transactions and has no
impact on the current unit cost in inventory.
O ly
• With PO receipts and transfers between organizations, you earn material overhead that is
l
it is delivered to inventory.& On
added to the PO cost/transfer cost of the item (but held as a separate cost element) when
a e
• With assembly completions, you earn material overhead, which is added to the cost of the
n
t e r
completion in inventory. It is never charged to the job.
s
Resource Rates in the Average Rates Cost Type
U
I n
• You define your resource rates in an Average Rates cost type, depending on the method
you select for charging labor and nonlabor resources to WIP.
l e
• The Average Rates cost type is which ever cost type is referenced by the organization
c
parameter field “Average Rates Cost Type”.
r a
• Resources can be charged at a Standard Rate or at an Actual Rate (labor resources only),
depending on the resource check box.
O • Standard resource rates are derived from the average rates cost type.
Copyright © 1996, 2007, Oracle. All rights reserved.
l & On
1. Shop floor transaction (labor resource)
- Charge resource RS1 at actual for operation 10.
n
- 11 hours at $50 = $550.a e
t e
- Reverse overcharge.
r U s
2. Shop floor transaction (reverse resource charge)
I n
- 1 hour at $50 = $50.
c l e
3. Shop floor transaction (nonlabor resource)
- Charge resource RS2 at actual for operation 20.
e r s
1. Shop floor transaction (resource-based overhead)
t U
I n
• Charge 250% on the resource charged in step 4.
• $550 * 250% = $1,375.
l e
2. Shop floor transaction (reverse resource-based overhead)
c
• Reverse overhead for resource reversed in step 5.
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1. Shop floor transaction (OSP)
c l
2. Shop floor transaction (reverse OSP charge)
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3. Shop floor transaction (resource overhead on OSP)
O ly
Use the WIP Value Summary window for a specific job to view charges for:
• Material
• Material overhead
l & On
• Resource
n a e
• Overhead
• Outside processing
t e r U s
I n
Manufacturing and Distribution Manager Responsibility
• (N) WIP Discrete > WIP Value Summary (B) Find > Value Summary
l e
Elemental Cost Distribution
c
r a
• Distribute previous-level costs based on their elemental cost structure and the valuation
accounts assigned to the WIP Accounting Class.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Accounting for Costs Relieved From WIP
c l
Assembly Completions
r a
O ly
• When assemblies being built on WIP jobs are complete, you move them into a
subinventory using a completion transaction.
& On
• The system assigns the same unit cost to all assemblies completed in the same
l
transaction.
n a e
• As part of the completion transaction, the system recalculates the unit cost of the
t e r U s
assembly in the completion subinventory when it is different from the unit cost being
used in the completion transaction.
I n
Costing Assembly Completions
c l e
• You choose to have completed assemblies costed in one of the following two ways:
- Using a predefined cost in a user-designated cost type
r a - Using a system algorithm that, based on actual job charges, calculates the unit cost to
be relieved from the job and charged to inventory
O Costing Completions Using a User-Defined Method
e
a job.
c l
• Example of Final Completion for Negative Cost in WIP Job
r a
- You can move residual charges in an old job to variances by performing a final
completion
O ly
transaction before you begin additional new assemblies in the job.
Final Completion
l & On
• The system defaults the value of the Final Completion option (enabled/disabled) based on
n a e
the setting of the WIP Autocompute Final Completions parameter.
t e r U s
• Using the default eliminates the need to manually choose the option.
• Final completions ensure that no positive residual balance is left in the job after the last
I n
assembly has been completed.
Unit Cost Calculation for Completed Assemblies
l e
• When you perform a completion transaction, the system calculates a unit cost for the
c
r a completed assemblies and creates accounting entries, using this unit cost.
Completion Transactions
O
Copyright © 1996, 2007, Oracle. All rights reserved.
e A
c l
- When you select the Auto Compute Final Completion check box, the system
automatically determines when a completion transaction completes the required job
r a
quantity (that is, when: completed + scrapped units = job quantity) and, for such a
transaction, values the units by spreading the job balance over the units being
completed.
O ly
l & On
- You do not need to manually identify the final completion. In this way you can
ensure that no residual balance is left in the job after the last completion occurred.
a e
Use the Work in Process Parameters window to:
n
t e r U s
• Select a new WIP Parameter for the system
• To automatically determine when a completion transaction completes the required job
quantity.
I n
• To value the units being completed by spreading the job balance over those units.
l e
Manufacturing and Distribution Manager Responsibility
c
• (N) WIP Setup > Parameters (T) Average Costing
r a
Accounting Flows: Costs Relieved, Work Order-less Completions
job.
n a e
resources and material required through the scrapping operation have been charged to the
e r s
• Set the Require Scrap Account check box in the WIP Parameters window to determine
t U
how WIP scrap will be charged:
I n
- If the check box is selected, scrap is costed by an algorithm that calculates the cost
c l e
of each assembly through the operation at which the scrap occurred, relieves the job
for that amount, and charges the user-defined scrap account.
r a - If the check box is not selected, the units are recorded as having been scrapped, but
all amounts remain in the job to be absorbed into the cost of good assemblies when
O they are completed or written to the variance account(s) when the job is closed.
e
accounts should be different from the Average Cost Variance account.
A
c l
• Upon closing a WIP job, either all the cost in the job will have already been relieved
r a
leaving a zero balance or there will be a balance remaining in the job.
• Any balance remaining in a job after it has been closed is written off elementally to these
variance accounts.
O ly
l & On
• When you complete a job and all units required have been either rejected/scrapped or
completed, and you are using the final completion indicator, there will be no job balance.
a e
The final unit(s) completed will have absorbed all remaining job cost into its value.
n
t e r U s
I n
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
• Change organization
•
l & On
Students log in to Oracle with User Name mfg and Password welcome. Your instructor
a e
might have a different User Name and Password for you to use.
n
•
t e r U s
Each student should replace XX with a unique student identifier.
Tasks
I n
l e
Change Organization
c
1.
r a Navigate to the Organizations window and change your organization to M3 Dallas.
Transferring To Intransit
7. We will now put 10 tires and 10 bikes into intransit in M1 Seattle Manufacturing.
e A
c l
Item
XX-TIRES
Subinventory
Stores r a To Subinv
Stores
Quantity
10
XX-MB2XR Stores O ly Stores 10
l & On
n a e
t e r
11. View the Material Transactions in M1 Seattle Manufacturing.
U s
12. Enter Item = XX-TIRES and XX-MB2XR.
I n
13. Select the Inventory Intransit View under the Transaction Type tab.
c l e
14. Click (B) Distributions.
r a
O
Copyright © 1996, 2007, Oracle. All rights reserved.
Receiving Transaction
Since this transaction was set up in the Shipping Networks as a Standard Receipt, you must
process a Receiving Transaction to make the items available in inventory.
U s
I n
29. Click (B) Distributions.
c l e
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
Creating a Purchase Order
d e
40. Create a purchase Order for XX-TIRES to receive in M3 Dallas Manufacturing with the
following two lines: ca
e A
Quantity
c l Purchase Order Price
Line 1 10
r a $30
Line 2 10
O ly $29
l & On
Receiving The Purchase Order
n a e
e r s
41. Receive the Purchase Order lines.
t U
42. View the results.
I n
l e
43. Enter item XX-TIRES.
c
r a
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Copyright © 1996, 2007, Oracle. All rights reserved.
44. Process an Average Cost Update to update the cost of the XX-TIRES to $30.
46. While in the Item Cost History window, click on the lines to view the Material Accounting.
For example, the first transaction into M3 Dallas Manufacturing was the intransit receipt
(the bottom line). Click on the line and click (B) Cost Elements.
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Copyright © 1996, 2007, Oracle. All rights reserved.
• (N) Inventory > Setup > Organizations > Parameters (Tab) Costing Information
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Copyright © 1996, 2007, Oracle. All rights reserved.
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5.
r a
Change the organization to M1 Seattle.
• O ly
(N) Inventory > Change Organization
6. l & On
View the Inter-Organization network for M1 Seattle Manufacturing to M3 Dallas
Manufacturing.
n a e
•
e r s
(N) Inventory > Setup > Organizations > Shipping Networks (B) Open
t U
I n
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Copyright © 1996, 2007, Oracle. All rights reserved.
• O ly
(N) Inventory > Transactions > Inter-organization Transfer
c
Numberl e Intransit Shipment
XX-1234 (receiving number in Dallas)
r
9. a Click (B) Transaction Lines.
O
Copyright © 1996, 2007, Oracle. All rights reserved.
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O ly
l & On
n a e
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I n
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19. Click (B) Find.
c
r a
20. Select the Lines to process the receipt.
O
Copyright © 1996, 2007, Oracle. All rights reserved.
e
process a Receiving Transaction to make the items available in inventory.
A
c l
22. Process a receiving transaction.
r a
•
O ly
(N) Inventory > Transactions > Receiving > Receiving Transactions
& On
23. Enter the Shipment Number that you used in M1 Seattle.
l
24. Click (B) Find.
n a e
25. Click on each line.
t e r U s
I n
26. Save your work. The items are now in M3 Dallas inventory.
l e
27. Navigate to the Material Transactions window to view the Material Transactions in M3
c
Dallas.
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Copyright © 1996, 2007, Oracle. All rights reserved.
c l
(N) Inventory > Transactions > Material Transactions
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O ly
37. Click (B) Cost Details.
l & On
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I n
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Copyright © 1996, 2007, Oracle. All rights reserved.
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I n
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39. Click (B) Cost Details.
O
Copyright © 1996, 2007, Oracle. All rights reserved.
m y
d e
Note: Compare the costs to those in M1 Seattle.
ca
e A
Creating a Purchase Order
c l
following two lines:
r a
43. Create a purchase Order for XX-TIRES to receive in M3 Dallas Manufacturing with the
O ly
Quantity
l & On Purchase Order Price
Line 1 10
n a e $30
Line 2 10
t e r U s $29
•
I n
(N) Purchasing > Purchase Orders > Purchase Orders
c l e
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
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Average Cost Update
t e r U s
47. Process an Average Cost Update to update the cost of the XX-TIRES to $30.
• I n
(N) Cost > Item Costs > Average Cost Update
c l e
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O
Copyright © 1996, 2007, Oracle. All rights reserved.
d e
• (N) Cost > Item Costs > Item Cost History
ca
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O ly
l & On
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I n
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Copyright © 1996, 2007, Oracle. All rights reserved.
ca
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.
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Copyright © 1996, 2007, Oracle. All rights reserved.