Extol, Inc.

InfraStake Design Guidelines

extolinc.com/learning/staking/infrastake-design-guidelines

Hollow Round Boss Design

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Notes:

The recommended clearance hole diameter is 1.1D (1.25D is the maximum

diameter)
The maximum recommended boss height above the mating surface is 1.5D
Add radius and chamfer to prevent A-surface sink and improve stake strength
These ratios apply to bosses up to 7.62 mm (0.30″) in diameter

Module Max Height Max Diameter Max Through-Hole Size

IS32 12.7 mm (0.500") 9.0 mm (0.354") 9.5 mm (0.374″)

IS125 9.5 mm (0.375") 6.4 mm (0.250") 9.9 mm (0.389″)

ISM20 4 mm (0.157") 4 mm (0.157") 5.5 mm (0.217″)

For dimensions outside of these maximum recommendations, please contact your sales
representative or our Process Development Center for feasibility testing.

Solid Round Boss Design

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Notes:

The recommended clearance hole diameter is 1.1D (1.25D is the maximum

diameter)
The maximum recommended boss height above the mating surface is 1.5D
Add radius and chamfer to prevent A-surface sink and improve stake strength
These ratios apply to bosses up to 3.30 mm (0.13″) in diameter

Module Max Height Max Diameter Max Through-Hole Size

IS32 12.7 mm (0.500") 5.5 mm (0.216") 9.5 mm (0.374″)

IS125 9.5 mm (0.375") 4 mm (0.157") 9.9 mm (0.389″)

ISM20 4 mm (0.157") 3 mm (0.118") 5.5 mm (0.217″)

For dimensions outside of these maximum recommendations, please contact your sales
representative or our Process Development Center for feasibility testing.

Rectangular Boss Design

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Note:

Please consult our Process Development Center for further guidance on

rectangular boss geometries.

Module Max Height Max Thickness Max Length

IS32 10 mm (0.394") 3 mm (0.118") 10 mm (0.394")

IS125 8 mm (0.315") 3 mm (0.118") 10 mm (0.394")

ISM20 4 mm (0.157") 2.5 mm (0.098") 4 mm (0.157")

For dimensions outside of these maximum recommendations, please contact your sales
representative or our Process Development Center for feasibility testing.

InfraStake Modules
Module selection is based on boss size and spacing.

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Model IS32
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Model IS32

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Model IS125

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Model ISM20

Boss Angles

Best Design

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Great Design

Poor Design

Staking Types

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Dome
(Hollow or Solid Round Boss)

Rosette
(Hollow Round Boss)

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Elongated Dome
(Rectangular Boss)

SA-D-723-381-1.0

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