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SHIPBUILDING

ABOUT LINCOLN ELECTRIC


Lincoln Electric Company founded in 1895 today is the world the preferred welding consumables for such applications.
leader in design, development and manufacturing of arc The hull structure of ships generally consists of
welding products, robotic welding systems, and plasma carbon-manganese steel with a thickness of 8 – 50 mm.
cutting equipment.  Lincoln Electric’s commitment to Chemical tankers have (duplex) stainless steel cargo tanks,
provide the most innovative, cost-effective, quality welding for special applications other high alloyed or non-ferrous
and cutting solutions is one that has guided our company for materials are applied.  Our experience and knowledge has
more than 100 years, what, coupled with our technological enabled us to develop a wide range of welding consumables
leadership and worldwide presence enables us to provide (for all relevant welding processes) and the corresponding
competent and reliable solutions for our Customers. welding equipment. Our philosophy is that we supply
Lincoln Electric offers solutions created especially products that enable our customers to efficiently build
for shipbuilding. The vast majority of welded joints in a ship. Our equipment is rugged and reliable, transportable
Shipbuilding is related to producing stiffened panels, and and allows for increased distances between the equipment
welding them together. In the production of a panel, the and the actual place of welding (remote controls, special
plates are predominantly submerged arc welded (tendency light weight wire feeders that can operate at a large
for one-side welding); the stiffeners can be welded with distance from the power source). Lincoln equipment is
solid or cored wires, high recovery stick electrodes or designed to meet EN60974-1 and CE standards for safety
submerged arc. Once the panels have been produced, and reliability. Our welding consumables are designed
welding is in all positions. Because of their high deposition to be welder friendly, as in our experience this improves
rate and ease of welding, rutile flux cored wires are quality, productivity, and reduces repairs.

Head-quartered in Cleveland, OH, the Company has


a worldwide network of manufacturing plants, distributors
and sales offices covering more than 160 countries.
Recognized as the welding experts®, the Company provides
leading technology products and solutions in arc welding
consumables and equipment. Lincoln sustains the industry’s
most aggressive and comprehensive research and product
development program.
TABLE OF CONTENTS
MATERIALS TO BE WELDED
IN THE REGULAR SHIPS 6
APPLICATIONS INSIDE THE SEGMENT 10
CHEMICAL TANKERS 10
NOZZLES 13
SUBMARINE VESSELS 14
LIQUID GAS CARRIERS 16
ALUMINIUM BOATS 18
SELECTED KEY APPLICATIONS
WELDING SOLUTIONS IN DETAILS 20
STRUCTURES FOR LOW 20
TEMPERATURE DESIGN APPLICATIONS
CERAMIC BAKING MATERIALS 23
EQUIPMENT FOR SHIPBUILDING 24
APPROVALS 28
REFERENCES 29
WELDING SOLUTIONS
FOR SHIPBUILDING
HIGHER STRENGTH
CORROSION RESISTANT
stainless steel
CHEMICAL TANKERS
U S E D W E L D I N G P R O C E S S E S

SMAW GMAW FCAW SAW

methane
CRYOGENIC STEELS
LIQUID GAS CARRIERS
U S E D W E L D I N G P R O C E S S E S

SMAW GTAW GMAW FCAW SAW

HIGH STRENGTH

SUBMARINE VESSELS
U S E D W E L D I N G P R O C E S S E S

SMAW GMAW FCAW SAW

Good impact toughness

LIGHT WEIGHT
ALUMINIUM BOATS
U S E D W E L D I N G P R O C E S S E S

GTAW GMAW
MATERIALS
Iron hulls replaced wooden hulls in the second
half of the 18th century, to be followed up by
steel. Steel grades in regular seagoing ships
and inland barges are designed with regular
and HT ship steel grades ranging from grade
A up to grade EH 40 according ASTM A 131/A 131M,
“Standard Specification for Structural Steel
for Ships”.

Welding activities determine a substantial


part of the costs and production time.
This provides a continuous drive towards
the most efficient processes with high quality
welding consumables. The most currently
applied welding processes are SMAW, FCAW
and SAW. The selection as shown in this brochure
is the most successful set of products used
in many shipyards.

Special ships incorporate more complex


components or even a completely different
internal construction such as this is the case
with chemical carriers, using UNS S31653 (AISI
316LN) or S32205 (duplex stainless steel).
Further the use of the aluminium alloy
AlMg4,5Mn (5083) for the complete or partial
ship structure has to be mentioned.

6 MATERIALS TO BE WELDED IN THE REGULAR SHIPS


S SHIP
MATERIALS
TO BE WELDED
IN THE REGULAR SHIPS
Major Classification Societies as Det Norske Veritas,
Bureau Veritas, Lloyds Register, Germanischer Lloyd and
the American Bureau of Shipping, led to grading of mild
steels of between 0.16% to 0.23% Carbon content. Grades
A, CS, DS, B, D, and E are progressively tougher mild steels.
High strength steels have three grades, AH, DH and EH.
Each of these high tensile grades is available in three levels
of strength, 32, 36 and 40, the latter being the strongest.
Toughness and strength are determined at the steel mill
by means of process control and the addition on traces of
aluminium, niobium and/or vanadium.
Weldability is of preliminary importance; shipyards require: 
“no preheat and no complex procedures”.

This result in a restriction on steel types, high carbon steels


can’t be used to enhance strength because HAZ cracking
must be avoided. 

High tensile welding consumables are to be used for high


tensile steel, f.e. in submarines. Carbon equivalent (CE)
is used to indicate permissible levels of alloying elements
and carbon in steel for specific welding conditions.

MILD STEEL CE HIGH STRENGTH STEEL CE


C [%] + (Mn [%] / 6) C + (Mn / 6) + (Cr + Mo + V) / 5 + (Ni + Cu) / 15

Cross section of one side welded hull plate on panel


line. Grade A, 22 mm. L61 wire, Ø 3.2 mm with flux 780
and backing flux 761

Mild steels grades

A CS DS B D E
High Strength Steel Grade

AH DH EH
Strength Levels Strength Levels Strength Levels

32 36 40 32 36 40 32 36 40

Grades of Steels

MATERIALS TO BE WELDED IN THE REGULAR SHIPS 7


Table 1. All types of vessels. Welding processes and consumables

PROCESS PRODUCT AWS ISO / EN APPLICATION REMARKS

SHIP STEEL GRADE A-D AND AH-EH; STEEL S275-S355; CVN MIN. 27 JOULE AT 0°C
SMAW Supra E6012 E 38 0 RC 1 1 new and repair welding in rusty, dirty and primed plate
Omnia E6013 E 42 0 RC 1 1 general purpose electrode
Ferrod 135T E7024 E 38 0 RR 5 3
Ferrod 160T E7024 E 42 0 RR 7 4
efficient downhand fillet welding
Ferrod 165A E7024-1 E 42 2 RA 7 3
Gonia 180 E7024 E 42 0 RR 7 3
FCAW rutile FCW designed for CO2 shielding gas, most suitable
Outershield 71M-H E71T-1C-JH4 T 46 3 P M H5
in all positions and on ceramic backing
rutile FCW designed for Ar/CO2 mix shielding gas, most suitable
Outershield 71E-H E71T-1 MJ H4 T 46 3 P M 1 H5 in all positions and on ceramic backing
Outershield MC 710-H E70C-6 M H4 T 46 3 M M 2 H5 MCW, especially for fillet and fill layers in downhand welding
Outershield MC 710C-H E70C-6 C H4 T 46 3 M C 2 H5 same as MC 710-H, can be used only with 100% CO2
Outershield MC 460VD-H E70C-6 M H4 T 46 2 M M 1 H5 MCW, especially for vertical down welding
Innershield NR-232 E71T-8 - self shielded, hull plate and stiffener welding
Innershield NR203Ni1 E71T8-NI1 - self shielded, all positions, improved toughness
SAW L60 / Flux 761 F7A2-EL12 S 38 2 MS S1 superior crack resistance, single wire in TR-technique
L60 Flux 780 F7A0-EL12 S 4T 0 AR S1
TR and fillet welding
L61 / Flux 780 F7A2-EM12K S 4T 2 AR S2Si
L61 / Flux 782 F7AZ-EM12K S 4T 0 AR S2Si
S 3T 0 AB S2Si
L61 / Flux 860 F7A2-EM12K TR and MR welding technique
S 38 2 AB S2Si
761-L70 F9A0-EA1-G S 50 0 CS/MS S2Mo idem with hight strenght
780-L61 F7A2-EM12K S 42 0 AR/EB S2Si two run and fillet welding
780-L60 F7A0-EL12 S 42 0 AR/AB S2Si two run and fillet welding

8 MATERIALS TO BE WELDED IN THE REGULAR SHIPS


SHIP STEEL GRADE AH-EH; STEEL S355; UTS >510 MPA, CVN MIN. 27 JOULE AT -20°C; LOW HYDROGEN REQUIREMENT
basic thin coated electrode for tack welding and especially vertical
SMAW Baso 26V E7048 H8 E 42 3 B 1 5 H10
down welding
high toughness all position basic electrode with good welding
Baso G E7018-1 H4R E 42 5 B 3 2 H5
characteristics
most suitable all position basic electrode with good welding
Conarc 49 E7018 H4 E 46 3 B 3 2 H5
characteristics
high toughness all position basic electrode with good welding
Conarc 49C E7018-1 H4R E 42 4 B 3 2 H5
characteristics
Lincoln 7018-1 E7018-1 E 46 3 B 3 2 H5 general purpose basic electrode
high toughness fillet welds, allowing narrow angles and
Ferrod 165A E7024-1 E 42 2 RA 7 3
contaminated plates
Conarc L150 E7028 H4R E 42 2 B 5 3 H5 excellent fillet welds with smooth wetting
FCAW Outershield 71M-H E71T-1C-JH4 T 46 3 P M H5
rutile FCW designed for CO2 shielding gas, most suitable in all
positions and on ceramic backing
rutile FCW designed for Ar/CO2 mix shielding gas, most suitable in
Outershield 71E-H E71T-1 MJ H4 T 46 3 P M 1 H5
all positions and on ceramic backing
Outershield MC 710-H E70C-6 M H4 T 46 3 M M 2 H5 MCW, especially for fillet and fill layers in downhand welding
Outershield MC 710C-H E70C-6 C H4 T 46 3 M C 2 H5 same as MC 710-H, can be used only with 100% CO2
Outershield MC 460VD-H E70C-6 M H4 T 46 2 M M 1 H5 MCW, especially for vertical down welding
Innershield NR-232 E71T-8 - self shielded, hull plate and stiffener welding
Innershield NR203Ni1 E71T8-NI1 - self shielded, all positions, improved toughness
SAW 761-L61 F7A2-EM12K S 42 2 CS/MS S2Si High resistance to cracks and porosity
780-L70 F8A2-EA1-G idem with higher streght & impacts in two run
781-L50M S4T 2 ZS S3Si high speed fillet weld
782-L50M S 46 0 AR/AB S3Si high speed fillet weld on cleam plates
8500-L61 F7A6-EM12K S 38 4 FB S2Si multirun low temperature impact
8500-L70 F8A6-EA2-A2 S 46 4 FB S2Mo multirun low temperature impact
860-L61 F7A2-EM12K S 38 2 AB S2Si multipurpose combination low yield
860-LNS135 F6A2-EM12 S 35 2 AB S2 multipurpose combination medium yield
860-L70 F7A2-EA2-A2 S 42 2 AB S2Mo multipurpose combination higher yield
860-L50M(LS3) F7A2-EH12K S 42 2 AB S3Si multipurpose combination
P230-L50M F7A5-EH12K S 46 5 AB S3Si
P230-L70 F8A4-EA1-G S 46 4 AB S2Mo
P230-L61 F7A4EM12K S 38 4 AB S2Si
P230-LNS160 F7A8-ENi1Ni1 S 46 4 AB S2Ni1
839-L61 F7A5/6EM12K Multipurpose flux (mild steel and stainless steel application)
839-L50M F7A6/8EH12K

* GTAW and GMAW: UltraMag solid wires for MAG welding and LNT 26 for TIG welding can be used for general purpose applications in all kind of Shipyards.
AWS: ER705-6, EN 14341: 35: 1. The latest development in shipbuilding is Laser Hybrid welding. For this process we recommend solig wires in the SupraMig range.

MATERIALS TO BE WELDED IN THE REGULAR SHIPS 9


CHEMICAL

DUPLEX STAINLESS STEELS

10 CHEMICAL TANKERS
L TANKERS
CHEMICAL TANKERS
Chemical tankers are a composition in duplex stainless
steel. Duplex stainless steel is finding an increasing uptake
in the shipbuilding sector, mainly due to its higher strength
and corrosion resistance properties.
Duplex stainless steel UNS S32205 (Mat. Nr. 1.4462) also
has excellent weldability. Depending on the required
welding positions during construction, as well as the
various base material combinations, the selection of
welding processes and welding consumables have been
The cargo tanks are constructed from duplex stainless made and tested in accordance with the rules of the
steel UNS S32205 (Mat. Nr. 1.4462) which is a higher grade shipbuilding Classification Societies.
of stainless steel as opposed to austenitic AISI 316LN
grade (UNS S31653) that is often used for inland
navigation tankers.

Duplex stainless steel has a higher strength combined


with a favorable corrosion resistance (excellent stress and
pitting corrosion), two properties that have governed the
choice of this material as a way of increasing the number
of chemical products that can be loaded and transported
by these chemical tankers.

The corrosion resistance can be calculated and expressed


by the Pitting Resistance Equivalent (PRE), adjusted for
nitrogen containing stainless steel:

PREN = %Cr + 3.3*%Mo + 16*%N

CHEMICAL TANKERS 11
CHEMICAL TANKERS

Table 2. Chemical tankers. Welding processes and consumables

PROCESS PRODUCT AWS ISO / EN APPLICATION REMARKS


STAINLESS STEEL TANKS; AISI 316LN

SMAW Jungo 316L E316L-15 E 19 12 3 L B 2 2


all purpose all position basic electrode; Mo ≥2.7% Mo
Arosta 316L E316L-16 E 19 12 3 L R 1 2

Limarosta 316L E316L-17 E 19 12 3 L R 2 1 smooth welding rutile electrode

Limarosta 316L-130 E316L-17 E 19 12 3 L R 5 3 optimal high productivity fillet weld electrode

Vertarosta 316L E316L-15 E 19 12 3 L R 2 1 vertical down stainless sheet and repair welding electrode

FCAW Cor-A-Rosta 316L E316LT0-1/-4 T 19 12 3 L R C/M 3 smooth wetting and appearance; high efficiency (downhand)

Cor-A-Rosta P316L E316LT1-1/-4 T 19 12 3 L P C/M 2 P-version for vertical up welding (all position)

SAW LNS 316L / P2007 ER316L / FLUX S 19 12 3 L / flux standard wire/flux combination for TR and fillet welding

STAINLESS STEEL TANKS; STANDARD 22% CR DUPLEX STAINLESS STEEL


SMAW Arosta 4462 E2209-16 E 22 9 3 N L R 3 2 universal rutile duplex electrode

Jungo 4462 E2209-15 E 22 9 3 N L B 2 2 high toughness weld metal; excellent field electrode

FCAW Cor-A-Rosta 4462 E2209T0-4 T 22 9 3 N L R M 3 smooth welding and appearance; high efficiency (downhand)

Cor-A-Rosta P4462 E2209T1-4 T 22 9 3 N L P M 2 P-version for vertical up welding (all position)

SAW LNS 4462 / P2007 ER2209L / flux S 22 9 3 N L / flux reliable duplex butt welds in TR and MR technique

STAINLESS STEEL TO REGULAR AND HT SHIP STEEL GRADES; DISSIMILAR JOINTS


SMAW Arosta 309S E309L-16 E 23 12 L R 3 2 smooth welding; in particular butt welds

Nichroma 160 E309Mo-26 E 23 12 2 l R 5 3* high efficiency fillet welds

FCAW Cor-A-Rosta 309L E309LT0-1/-4 T 23 12 L R C/M3 smoothweldingandappearance;highefficiency(downhand)

Cor-A-Rosta P309L E309LT1-1/-4 T 23 12 L P C/M2 P-version for vertical up welding (all position)

SAW LNS 309L / P2000S ER309L / flux S 23 12 L / flux TR and MR butt welding

12 CHEMICAL TANKERS
NOZZLES
NOZZLES
Nozzles are available as fixed-steerable and thruster The nozzles are constructed from shipbuilding quality steel
nozzles. Besides delivering improved efficiency and and stainless steel. Depending on the diameter of the
increased thrust, the application of a nozzle can also nozzle, the plate thickness of the outside wall and the
be to reduce noise and vibration levels. thickness of the plates used for the suspension, can
mount to approximately 60 mm. “Producing with high
This has led to the introduction of nozzles in almost all quality against the lowest costs”, can only be realized
types of ships, including tugs, workboats, hopper dredgers, when the correct welding process is practiced with the
fishing boats, inland barges and supply boats. corresponding welding consumables.

Fig. 3D Picture of nozzle with base materials and welding joint preparation

NOZZLES 13
SUBMARINE

HIGH STRENGTH
TEMPERED STEELS

14 SUBMARINE VESSELS
VESSELS
SUBMARINE VESSELS
For Submarine Vessels, high strength is required due
to the pressures encountered at depth. High strength
Quenched and Tempered steels with a high carbon
equivalent value are used. Welding is consequently more
complex. Typical steels for submarine applications are
HY 80, HY 100, HRS 650M.

Typical chemical composition of HY 80:


0.18% 0.3% 1.6% 3% 0.5%
0.18%C + 0.3%Mn + 1.6%Cr + 3%Ni + 0.5%Mo
C
Carbon
Mn
Manganese
Cr
Chromium
Ni
Nickel
Mo
Molybdenum

HY 80
Typical chemical composition of HY 80

Table 3. Submarine Vessels Welding processes and consumables

PROCESS PRODUCT AWS ISO / EN


SUPER HIGH STRENGTH STEEL GRADE HRS 650M, HY 80, HY 100
SMAW Conarc 70G E9018-G H4R E 55 4 1NiMo B 3 2 H5
Conarc 80 E11018M H4 E 69 5 Z B 3 2 H5
Conarc 85 E12018-G H4R E 69 5 Mn2NiCrMo B 3 2 H5
GMAW LNM MoNi ER100S-G G 62 4 M Mn3NiCrMo
LNM MoNiVa ER110S-G G 69 4 M Mn3Ni1CrMo
FCAW Outershield 690-H E111T1-K3 MJ H4 T 69 4 Z P M 2 H5
Outershield 690-HSR E111T1-K3 MJ H4(T) T 69 4 Z P M 2 H5 T
SAW LNS 168 / LNS T690; LAC 690;
- / ECM3 H4 S3Ni2.5CrMo / SZ H5
flux P240 / 888 or MIL 800H

SUBMARINE VESSELS 15
LIQUID GAS
CARRIERS
Gas carriers for transporting low temperature liquid

LNG
gases (e.g. Propane -42°C, Ethylene -104°C, Methane (LNG)
-163°C). The storage tanks of these vessels are cryogenic
steels as e.g. CMn+(Ni≤3%), 3.5%Ni-steel, 5%Ni-steel,
9%Ni-steel, 18/8 stainless steel or Aluminium alloyed with
Mn + 4.5%Mg (5083). The type of base material depends on
the liquids which should be transported.

Methane
–163°C

–104°CEthylene

Propane

–42°C
Examples of low temperature liquid gases
CRYOGENIC STEELS

CMn+(Ni≤3%)

5%Ni-steel

Aluminium alloyed Mn + 4.5%Mg

3.5%Ni-steel

9%Ni-steel

Examples of cryogenic steels

16 LIQUID GAS CARRIERS


CRYOGENIC STEELS

G Table 4. Liquid gas carriers Welding processes and consumables

PROCESS

SMAW
GTAW
PRODUCT

Kryo 3
LNT Ni2,5
AWS
WELDING CONSUMABLES FOR HULL CONSTRUCTION SEE TABLE 1 CMN + (NI) STEEL GRADES FOR UP TO -60°C
E8018-C1 H4
ER80S-Ni2
ISO / EN

E 46 8 3Ni B 3 2 H5
G 46 6 W2Ni2
GMAW LNM Ni2,5 ER80S-Ni2 G 46 6 M G2Ni2
FCAW Outershield 81K2-H E81T1-K2 MJ H4 T 50 6 1.5Ni P M 2 H5
Outershield 81K2-HSR E81T1-K2 MJ H4 T 50 6 1.5Ni P M 2 H5 (T)
F7A/P10-ENi2-Ni2
SAW LNS 162; flux P240 / 888 or 8500 S 46 6 FB S2Ni2
F7A8/P8-ENi2-Ni2
5 AND 9% NI-STEEL GRADES FOR -165 AND -196°C STORAGE TANKS
SMAW * Nyloid 2 SRP ENiCrMo-6 E Ni 6620 (NiCr14Mo7Fe)
NiCro 60/20 ENiCrMo-3 E Ni 6625 (NiCr22Mo9Nb)
GTAW * LNT NiCro 60/20 ERNiCrMo-3 S Ni 6625 (NiCr22Mo9Nb)
GMAW * LNM NiCro 60/20 ERNiCrMo-3 S Ni 6625 (NiCr22Mo9Nb)
SAW * LNS NiCro 60/20 with P2000 or P2007 ERNiCrMo-3 S Ni 6625 (NiCr22Mo9Nb)
STAINLESS STEEL GRADE 304L AND 316L PIPING DOWN TO -196°C
SMAW Jungo 304L E308L-15 E 19 9 L B 2 2
Jungo 316L E316L-15 E 19 12 3 L B 2 2
GTAW LNT 304LSi ER308LSi W 19 9 L Si
LNT 316LSi ER316LSi W 19 12 3 L Si
GMAW LNM 304LSi ER308LSi G 19 9 L Si
LNM 316LSi ER316LSi G 19 12 3 L Si
FCAW Cor-A-Rosta P 304L E308LT1-4 T 19 9 L P M 2
Cor-A-Rosta P 316L E316LT1-4 T 19 12 3 L P M 2
SAW LNS 304L with P2007 ER308L S 19 9 L/ S A AF 2 64 AC H5
LNS 316L with P2007 ER316L S 19 12 3 L/S A AF 2 64 AC H5

LIQUID GAS CARRIERS 17


LIGHT WEIGHT
ALUMINIUM

EASY TO WELD

18 ALUMINIUM BOATS AS MARINE VESSELS, YACHTS AND FERRIES


ALUMINIUM
BOATS AS MARINE
VESSELS, YACHTS
AND FERRIES
Aluminium has been used in shipbuilding industry
as marine vessels, Yachts etc. for more than 100 years
because of its light weight and ease of fabrication.
Aluminium combines both good corrosion and fatigue
resistance. For the hull construction commonly
5086 (AlMg4Mn) and 5083 (AlMg4.5Mn) are used and
are easy to weld. Hull plating of 4.5 mm and above
easily accommodates MIG-Pulse welding. TIG welding
will be used for the more difficult detailed work such
as attachments.

Table 5. Aluminium ships & parts. Welding processes and consumables

PROCESS PRODUCT AWS ISO / EN APPLICATION REMARKS


SUPER HIGH STRENGTH STEEL GRADE HRS 650M, HY 80, HY 100
GTAW Superglaze TIG 5183 ER5183 AI 5183 Seawater corrosion resistant; good impact toughness at low temperature

Superglaze TIG 5087 - AI 5087 Zr provides improved resistance to hot cracking during solidification

GMAW Superglaze MIG 5183 ER5183 AI 5183 Seawater corrosion resistant; good impact toughness at low temperature

Superglaze MIG 5087 - AI 5087 Zr provides improved resistance to hot cracking during solidification

ALUMINIUM BOATS AS MARINE VESSELS, YACHTS AND FERRIES 19


STRUCTURES FOR LOW TEMPERATURE
DESIGN APPLICATIONS
OFFSHORE - OR SIMILAR STRUCTURAL COMPONENTS
Offshore- or similar structural components have to be
able to withstand extremely adverse climatological
conditions. Compared to other constructions, enhanced
safety margins are required for welded joints, resulting
in additional selection criteria for type of welding process
and kind of filler material. Offshore constructions are built
with CMn- and low alloyed high strength structural steels.
Where possible, multirun submerged arc welding in plate
thicknesses from 12 to over 100 mm, is the most efficient
welding process. Offshore- or similar steel structures
in heavy plate thicknesses, applied in severely loaded
components at design temperatures down to -10° through
-40°C require the use of high quality consumables for
welding processes as SMAW, FCAW and SAW.

Common qualification aspects for such welding


consumables include:

Excellent welding characteristics with:


 s table, good controllable metal transfer with very
limited spattering;
 high deposit rates – efficiency;
 smooth wetting of base material avoiding stress
raisers due to undercutting or lack of penetration;
 sound weld metal (no porosity or other defects).

Very low hydrogen level in the weld deposits (IIW dec.


II-1155-9 or ISO/DIS 3690): HDM ≤ 5 ml/100 gram
 providing a high safety margin for crack free
weldments;
 easy consumable handling due to extra moisture
resistance (EMR), SaharaReadyPack or Sahara
Ready Bag.

High and reliable mechanical properties


 yield and tensile strength overmatching
the parent material;
 impact properties typically ISO-V > 47 Joules at the
required temperature in face and root area;
 fracture toughness properties above
current limits viz. CTOD > 0.25 mm

20 STRUCTURES FOR LOW TEMPERATURE DESIGN APPLICATIONS


CTOD PROPERTIES

The acceptable minimum impact test


temperature in procedure tests depends
on the alloying level of the used welding
consumable, base material, dilution,
welding process, etc.
In general, for -20°C and -30°C applications
unalloyed welding consumables can be used.
For applications down to -40°C, unalloyed
or low alloyed welding consumables with
low alloyed welding
consumables with 0.5 – 2.0% nickel can be recommended.
0.5 – 2.0% nickel This depends on additional requirements
–40°C as f.e. CTOD properties. Vessels like ice
SMAW, FCAW, SAW

breakers working under arctic conditions


need high mechanical properties especially
–30°C
unalloyed welding
ductility and impact properties.
consumable
–20°C The Lincoln Electric Europe products in table 6. fulfil all
above mentioned requirements and are qualified for welding
offshore steels or similar structural components.

–10°C

STRUCTURES FOR LOW TEMPERATURE DESIGN APPLICATIONS 21


Table 6. Structures for low temperature applications. Welding processes and consumables

PROCESS PRODUCT AWS ISO / EN APPLICATION REMARKS

WELDING CONSUMABLES FOR STRUCTURAL STEEL APPLICATIONS DOWN TO -20°C, SEE TABLE 1
STRUCTURAL STEEL GRADES S355; UTS >510MPA, CVN MIN. 27 JOULE AT -30°C; LOW HYDROGEN REQUIREMENT

SMAW Baso 48SP E7018-1 H8 E 46 3 B 3 2 H10 Rutile-basic electrode with excellent start
and restart properties
Baso 51P E7018 H8 E 46 3 B 3 2 H5 Excellent pipewelding electrode for the pipe shop
Baso 100 E7016 H4R E 42 3 B 1 2 H5
Easy weldable basic all position electrodes
Baso 120 E7018 H4R E 42 3 B 3 2 H5

Baso 26V E7048 H8 E 42 3 B 1 5 H10 Basic thin coated electrode for tack welding and
especially vertical down welding
Lincoln 7018-1 E7018-1 E 46 3 B 3 2 H5 General purpose basic, low hydrogen electrode

Conarc 49 E7018 H4 E 46 3 B 3 2 H5 Most suitable all position basic electrode with


good welding characteristics
FCAW Outershield MC 710-H E70C-6 M H4 T 46 3 M M 2 H5 MCW, especially for fillet and fill layers downhand
Outershield MC 710C-H E70C-6 C H4 T 46 3 M C 2 H5 Same as MC 710-H, can be used only with 100% CO2

Outerhield 71M-H E 71T-1C-JH4 T 46 3 P C H5 Rutile FCW designed for CO2 shielding gas, most
suitable in all positions and on ceramic backing
Rutile FCW designed for Ar/CO2 mix shielding
Outershield 71E-H E71T-1 MJ H4 T 46 3 P M 1 H5 gas, most suitable in all positions and on ceramic
backing
SAW LNS 135 /P230 F7A4/F7P6-EM12 S 38 4 AB S2 General purpose butt welding wire/flux
L-61 / P230 F7A4/F6P5-EM12K S 38 4 AB S2Si combination

L-50M / P230 F7A5/F7P5-EH12K S 42 4 AB S3Si Universal wire/flux combination for MR technique


L70 (LNS140A) / P230 F8A4-EA2-A2 S 4T 4 AB S2Mo Good impact toughness in TR

STRUCTURAL STEEL GRADES S355; UTS >510MPA, CVN MIN. 27 JOULE AT -40°C; LOW HYDROGEN REQUIREMENT
F.E. HULL OF ICE BREAKERS (UN ALLOYED DEPOSITED WELD METAL)
High toughness all position basic electrode with
SMAW Baso G E7018-1 H4R E 42 5 B 3 2 H5 good welding characteristics

Conarc 48 E7018-1 H4R E 46 4 B 4 2 H5 Excellent weldable in overhead and vertical


up position

Conarc 49C E7018-1 H4R E 46 4 B 3 2 H5 High toughness all position basic electrode with
good welding characteristics

Conarc 51 E7016-1 H4R E 42 4 B 1 2 H5 Excellent root pass electrode that meets offshore
requirements
Conarc V180 E7028 H4R E 42 4 B 7 3 H5
MCW, especially for fillet and fill layers in
FCAW Outershield MC 715-H E70C-6 M H4 T 46 4 M M 2 H5 downhand welding, good ductility and impact
toughness

E71T-5 J H4 T 42 4 B C 2 H5 All position basic FCW for welding high restraint


Outershield T55-H constructions, good ductility and impact
E71T-5 MJ H4 T 42 4 B M 2 H5 toughness

T 50 5 1Ni P M General purpose rutile FCW with max. 1% Ni for


Outershield 81Ni1-H E81T1-Ni1 MJ H4 offshore and similar applications
2 H5

T 50 4 1Ni PC Rutile FCW with max. 1% Ni designed for 100%


Outershield 81Ni1C-H E81T1-Ni1 J H4 CO2andgeneralpurposeforshipbuilding,offshore
2 H5 or similar applications

T 46 5 1Ni M M MCW, especially for fillet and fill layers in


Outershield MC715Ni1-H E80C-Ni1M H4 downhand welding, good ductility and impact
2 H5 toughness
T 50 6 1.5Ni P M General purpose rutile FCW with 1,5% Ni for
Outershield® 81K2-H E81T-1K2M-JH4 2 H54 offshore and similar applications
T 50 6 1.5Ni P M General purpose rutile FCW with 1,5% Ni for
Outershield® 81K2-HSR E81T-1K2M-JH4 ofshore and similar PWHT applications
2 H5 T
SAW LNS 135 / P230 F7A4/F7P6-EM12 S 38 4 AB S2 General purpose butt welding wire/flux
L-61 / P230 F7A4/F6P5-EM12K S 38 4 AB S2Si combination

L70 / P 230 F8A4-EA2-A2 S 4T 4 AB S2Mo Good impact toughness in TR


F7A5/F7P5-EH12K S 42 4 AB S3Si
L-50M P230 / P240 / F7A/P8-EH12K S 42 6 FB S3Si Good impact toughness in medium and thick
888 / 8500 F7A6/F7P8-EH12K S 42 6 FB S3Si sections in MR technique
F7A6/F7P8-EH12K S 42 6 FB S3Si

22 STRUCTURES FOR LOW TEMPERATURE DESIGN APPLICATIONS


CERAMIC BACKING
MATERIALS
Ceramic backing material is suitable for all welding
applications. In practice however, ceramics are mainly used
for gas shielded processes like welding with solid and tubular
cored wires. Ceramics can be used in all welding positions.

LNB 6, LNB 9 & LNB 12 for GMAW & FCAW

LNB 21; to be used with solid wires and metal cored wires
like Outershield MC 710-H and MC 715-H

LNB 30; to be used with Outershield and Cor-A-Rosta flux cored wires

Ceramic backing materials

CERAMIC BACKING MATERIALS 23


GMAW/FCAW
Speedtec® 405SP, 505SP - Pulse Invertec® STT® II Power Wave® C300 Power Wave® S350 CE, S500 CE
High output, reliable industrial machine Featuring Surface Tension Transfer® process Portable Flexibility Pulsed perfection, Modular flexibility

Waveform Control

Warranty (years)
communications
ArcLink® Digital
Range (Amps)

technology®
Flux-cored
Voltage (V)

MIG Pulse
MIG STT

Gouging
Polarity

Output
Mode

Stick

MIG
TIG
Advanced Module OUTPUT INPUT PROCESS FEATURES WIRE FEEDERS
Speedtec® 405SP 20-400 ● ● ● ● ● ● ■ ■ 3
CC/CV DC 400
Speedtec® 505SP 20-500 ● ● ● ● ● ● ■ ■ 3
5-450 200/220/ ● ■
Invertec® STT® II STT DC 3
5-125 380/400/440
Power Wave® C300 5-300 ● ● ● ● ● ■ ■ 3 PF-44
Power Wave® S350 CC/CV DC 5-350 230/400 ● ● ● ▲ ● ● ● ■ ■ 3 PF-46
Power Wave® S500 5-500 ● ● ● ▲ ● ● ● ■ ■ 3 PF-25M

Power Wave® STT® Module Power Wave® Advanced Module


Add STT® Process Capability Add STT, AC and TIG HF Process Capability

Waveform Control

Warranty (years)
communications
ArcLink® Digital
AC/DC, Pulse, HF
Range (Amps)

MIG AC Pulse

technology®
Flux-cored
Voltage (V)

MIG STT

Gouging
Polarity

Output
Mode

Stick

MIG

Advanced Module OUTPUT INPUT PROCESS FEATURES


Power Wave® STT® Module STT DC 5-550 ● ■ ■ 3
40V DC
Power Wave® Advanced Module CC/CV AC/DC 5-350 ● ● ● ● ■ ■ 3

Speedtec® 405S, Speedtec® 505S Invertec® V350 PRO Flextec® 450 CE ­Idealarc® DC-400
High output, reliable industrial machine Design smart, Built tough Flextec® 650 CE Simple DC multi-process welding
Flexible technologySM
Submerged Arc
Flux-cored
Voltage (V)

Warranty
Gouging
Polarity

DC TIG
Output

(years)
(Amps)
Range
Mode

Stick
MIG

Advanced Module OUTPUT INPUT PROCESS FEATURES


Speedtec® 405S CC/CV DC 20-400 400 ● ● ● ● ● 3
Speedtec® 505S CC/CV DC 20-500 400 ● ● ● ● ● 3
Invertec® V350 PRO CC/CV DC 5-425 200/220/380/415 ● ● ● ● ● 3
Flextec® 450 CE CC/CV DC 5-500 380/460/575 ● ● ● ● ● 3
Flextec® 650 CE CC/CV DC 10-815 380/460/575 ● ● ● ● ● ● 3

Conventional Power Source


Idealarc® DC-400 CC/CV DC 60-500 230/400 ● ● ● ● ● ● 3

KEY: ● Excellent ● Good ▲ Possible


24 EQUIPMENT FOR SHIPBUILDING
GMAW/FCAW
Powertec® 305S, 365S, 425S, 505S CV-425, CV-510
Powerful potential High Output. Reliable Workhorses!

WFS (m/min)
Flux Cored
Voltage (V)

Drive rolls

Warranty
Range (A)

nb steps
Polarity

Output

(years)
Mode

MIG
MIG Packages OUTPUT INPUT PROCESS FEATURES WIRE FEEDERS
Powertec® 305S CV DC 30-300 ● ● 20 - - 3
LF22-M, LF24-M, LF-24,
Powertec® 365S CV DC 30-350 ● ● 30 - - 3 LF-24M Pro, LN-25 Pro,
Powertec® 425S CV DC 30-420 ● ● 30 - - 3 LN-25 Pro Dual Active 8,
230/400 - LF-33, LF-335
Powertec® 505S CV DC 30-500 220/380/440 ● ● 30 - - 3
CV425 CV DC 10-420 ● ● - - - 3
LF33S, LF33
CV510 CV DC 10-500 ● ● - - - 3

Invertec® V160-T & TP Invertec® V205-TP Invertec® V270-T & TP Invertec® 170TX & TPX, Invertec® 300TPX,
Invertec® V160-T 2V & Smart switching, full Designed and engineered for Invertec® 220TPX Invertec® 400TPX

GTAW
flexibility durability Professional TIG welders for Industrial TIG welders for
TP 2V
Designed and engineered tough conditions tough conditions
for durability

Invertec® V205-T AC/DC Invertec® V320-T AC/DC ASPECT™ 300


Code quality AC/DC TIG welding Perfect performance, digital The TIG AC/DC new aspect!
dynamics

Warranty (years)
Variable AC freq
Auto reconnect
Output Range

Power factor
Voltage (V)

TIG PULSE

connector

Memory
Polarity

Lift TIG

Meters
TIG HF
(Amps)
Mode

Stick

DC Inverter OUTPUT INPUT PROCESS FEATURES


Invertec® V160-T CC DC 5-160 115/230 ● ● ● ■ 2
1 phase inverters

Invertec® V160-TP CC DC 5-160 115/230 ● ● ● ● ■ ■ 2


Invertec® 170TX CC DC 5-170 230 ● ● ● ■ 3
Invertec® 170TPX CC DC 5-170 230 ● ● ● ● ■ ■ 3
Invertec® V205-TP 2V CC DC 5-200 230/400 ● ● ● ● ■ ■ 2
Invertec® 220TPX CC DC 5-220 115/230 ● ● ● ● ■ ■ ■ 3
Invertec® V270-T CC DC 5-270 400 ● ● ● ■ 2
Invertec® V270-TP CC DC 5-270 400 ● ● ● ● ■ 2
inverters
3 phase

Invertec® V270-TP 2V CC DC 5-270 230/400 ● ● ● ● ■ ■ 2


Invertec® 300TPX CC DC 5-300 400 ● ● ● ● ■ ■ 3
Invertec® 400TPX CC DC 5-400 400 ● ● ● ● ■ ■ 3

AC/DC Inverter
Invertec® V205-T AC/DC CC AC/DC 6-200 115/230 ● ● ● ● ■ ■ ■ ■ 2
Invertec® V320-T AC/DC CC AC/DC 5-320 230/400 ● ● ● ● ■ ■ ■ ■ 2
Aspect™ 300 CC AC/DC 2-300 230/400 ● ● ● ● ■ ■ ■ ■ 3

KEY: ● Excellent ● Good ▲ Possible


EQUIPMENT FOR SHIPBUILDING 25
SMAW
Invertec® 135S, 150S, 170S Invertec® 160SX Invertec® V205-S Invertec® 270SX, Invertec® 400SX
Small, powerful and robust Professional performance. Smart switching, full flexibility Professional welders for tough conditions
industrial innovation

Auto-sensing/PFC

Warranty (years)
Output Range (A)

TIG Scratch
Voltage ‌( V)

Arc Gouge

Hot Start

Arc Force
Polarity

Lift TIG

Meters
Mode

Stick
Inverter OUTPUT INPUT PROCESS FEATURES
Invertec® 135S CC DC 10-120 230 ● ● 2
Invertec® 150S CC DC 10-140 230 ● ● ■ ■ 2
Invertec® 170S CC DC 10-160 230 ● ● ■ ■ ■ 2
Invertec® 160SX CC DC 5-160 115/230 ● ● ■ ■ ■ ■ 3
Invertec® V205-S CC DC 5-200 230/400 ● ● ■ ■ ■ ■ 2
Invertec® 270SX CC DC 5-270 400 ● ● ■ ■ ■ 3
Invertec® 400SX CC DC 5-400 400 ● ● ● ■ ■ ■ 3

LINC 405-S & SA, LINC 406, LINC 635-S & SA Idealarc® R3R 600-I HOT ROD 500S
The rugged and distinguished workhorses Heavy duty stick welding The tough and powerful
and arc gouging professional welder
Auto-sensing/PFC

Warranty (years)
Output Range (A)

TIG Scratch
Voltage ‌(V)

Arc Gouge

Hot Start

Arc Force
Polarity

Lift TIG

Meters
Mode

Stick

Conventional OUTPUT INPUT PROCESS FEATURES


LINC 405-S CC DC 15-400 230/400 ● ● ● ■ ■ 2
LINC 405-SA CC DC 15-400 230/400 ● ● ● ■ ■ ■ 2
LINC 406 CC DC 30-400 220/380/440 ● ● ▲ ■ ■ ■ 2
LINC 635-S CC DC 15-670 230/400 ● ● ▲ ■ ■ 2
LINC 635-SA CC DC 15-670 230/400 ● ● ▲ ■ ■ ■ 2
Idealarc® R3R 600-I CC DC 75-625 230/380/440 ● ● ▲ ■ ■ 3
380/415 ● ● ▲ ■ ■ ■
HOT ROD 500-S CC DC 50-625 220/380/400
3

KEY: ● Excellent ● Good ▲ Possible


26 EQUIPMENT FOR SHIPBUILDING
SAW
Power Wave® AC/DC Idealarc® DC-1000, Idealarc® AC-1200
1000® SD Idealarc® DC-1500 Automatic Submerged Arc
Increased productivity, Industrial DC Multi-process Welding Power Source
quality and flexibility welders

Control technology®

Warranty (years)
communications
ArcLink® Digital
Submerged Arc
Output Range

monitoring
Production
Flux-cored
Voltage (V)

Waveform
Arc Gouge
Polarity

(Amps)
Mode

Digital Power Source OUTPUT INPUT PROCESS FEATURES


Power Wave® AC/DC 1000® SD CC/CV AC/DC 100-1000 380/400/460/500/575 ● ■ ■ ■ 3

Analog Power Source


Idealarc® DC-1000 CC/CV DC 150-1300 200/380/440 ● ● ● 3
Idealarc® DC-1500 CC/CV DC 380/440 ● ● ● 3
200-1500
Idealarc® AC-1200 CC AC 380/415 ● 3

Cruiser® & Tandem Cruiser® MAXsa™ 10 controller MAXsa™ 22 Feed Head MAXsa™ 19 controller MAXsa™ 29 Feed Head
Submerged Arc Welding Tractor ArcLink® - enabled Submerged Arc Hard Submerged Arc Systems Submerged Arc Systems for
Controller for Power Wave® Automation Wire Drive for for Integrators and Robotic Integrators and Robotic
AC/DC 1000® SD Systems Power Wave® AC/DC 1000® SD Applications for Power Wave® Applications for Power Wave®
Systems AC/DC 1000® SD Systems AC/DC 1000® SD Systems

NA-3, NA-4 & NA-5 LT-7 Tractor


Control & Heads Submerged Arc DC Wire
Automatic welding systems Feeder
Control technology®
communications
Subbmerged Arc

ArcLink® Digital

Digital display
Flux-cored

Waveform
Cored
Solid

MIG

Digital Wire Feeder WIRE FEED SPEED RANGE (m/min) WIRE SIZE RANGE (mm) PROCESS FEATURES
Cruiser® & Tandem Cruiser® 0.4 - 12.5 - ● ■ ■ ■
MAXsa™10 controller - - ● ■ ■ ■
MAXsa™ 22 Feed Head 0.25 - 12.7 1.6 - 5.6 - ● ■ ■ ■
MAXsa™ 19 controller - - ● ■ ■ ■
MAXsa™ 29 Feed Head 0.25 - 12.7 - ● ■ ■ ■

Analog Wire Feeders


NA-3 Control & Heads 0.6 - 15.2 0.9 - 5.6 1.1 - 4.0 ● ● ●
NA-4 Control & Heads subject to arc voltage 1.6 - 5.6 - ●
NA-5 Control & Heads 0.6 - 19.7 0.9 - 5.6 1.1 - 4.0 ● ● ● ■
LT-7 Tractor 2.5 - 10.2 2.4 - 4.8 - ●

KEY: ● Excellent ● Good ▲ Possible


EQUIPMENT FOR SHIPBUILDING 27
Table 7. Approvals

PRODUCT PRODUCT ISO AWS ABS LR DNV GL BV RINA RMRS PRS CRS TUV DB APPLICATION
NAME TYPE CLASSIFICATION CLASSIFICATION REMARKS
High resistance to
S 42 2 CS 3YM 3YM 3YM A3YM 3YM 3YM 3YM cracks and porosity.
761-L61 SAW F7A2-EM12K 2YT 2YT + +
/ MS S2Si / 2YT / 2YT / 2YT / 2YT / 2YT / 2YT / 3YT Suitable for one side
welding
S 50 0 CS 3Y40M 3YM 3Y40M 3Y40M A3Y40M 3Y40M 3Y40M 3Y40M idem with hight
761-L70 SAW F9A0-EA1-G + +
/ MS S2Mo / 3Y40T / 3YT / 3Y40T / 3Y40T / 3Y40T / 3Y40T / 3Y40T / 2Y40T strenght
S 42 0 AR 2YM 2YM 2YM two run and fillet
780-L61 SAW F7A2-EM12K 3YT A3YT 3YT 3Y40T 3YT + +
/ EB S2Si / 2YT / 3YT / 3YT welding
S 42 0 AR two run and fillet
780-L60 SAW F7A0-EL12 2YT 2YT 2YT 2YT A2YT 2YT + +
/ AB S2Si welding
idem with higher
780-L70 SAW F8A2-EA1-G 3Y40T 3Y40T + + strenght & impacts in
two run
781-L50M SAW S4T 2 ZS S3Si 3Y400T 3Y40T 3Y40T A3Y40T 3Y40T high speed fillet weld
S 46 0 AR high speed fillet weld
782-L50M SAW 3Y400T 3Y40T 3Y40T A3Y40T 3Y40T
/ AB S3Si on clean plates
S 46 0 AR
782FG-L61 SAW F7AZ-EM12K +
/ AB S2Si
8500-L50M SAW S 42 6 FB S3Si F7A6-EH12K 5YM 5YM 5Y40M A5YM
3YM multirun low
8500-L61 SAW S 38 4 FB S2Si F7A6-EM12K 4YM 4YM
/ 3YT temperature impact
multirun low
S 46 4 FB 3Y40M 3YM temperature impact.
8500-L70 SAW F8A6-EA2-A2 3YM
S2Mo / 4Y40T / 3YT Suitable for one side
welding
3YM / 3YM 3YM A3YM 3M-3YM 3YM 3YM multipurpose
860-L61 SAW S 38 2 AB S2Si F7A2-EM12K 3YM + +
2YT / 2YT / 2YT / 2YT / 2T-2YT / 2YT / 2YT combination low yield
multipurpose
860- 3M
SAW S 35 2 AB S2 F6A2-EM12 + + combination medium
LNS135 / 3T
yield
multipurpose
S 42 2 AB 3YM 3Y40M 3YM A3YM
860-L70 SAW F7A2-EA2-A2 + + combination higher
S2Mo / 3YT / 3Y40T / 3YT / 3YT
yield
860-L50M multipurpose
SAW S 42 2 AB S3Si F7A2-EH12K 3YM 3YM
(LS3) combination
A4YM
P230-L50M SAW S 46 5 AB S3Si F7A5-EH12K 4YM 4YM + +
/ 3YT
S 46 4 AB 4YM 4YM 4Y40M A4YM 4YM 4YM Suitable for good
P230-L70 SAW F8A4-EA1-G + +
S2Mo / 4YT / 4YT / 4Y40T / 4YT / 4YT / 4YT impacts in TR and MR
4YM 4YM
P230-L61 SAW S 38 4 AB S2Si F7A4-EM12K 4YM + +
/ 4YT / 4YT
P230- S 46 4 AB For low temperature
SAW F7A8-ENi1Ni1 4YM 4YM +
LNS160 S2Ni1 impact requirements
P240-L50M SAW S 42 6 FB S3Si F7A8-EH12K 5YM 5YM 5YM A5YM 5YM + +
P240- F8A8-ENi5-
SAW S 50 6 FB SZ 5YQ46M 5Y46M 5Y46M
LNS165 Ni5
P240- S 69 4 FB F10A5-
SAW 4Y49M 4Y69M
LNS168 S3NiCr2,5Mo EM2-M2
Multipurpose flux
F7A5 (mild steel and
839-L61 SAW 4YM 4YM
/ 6EM12K stainless steel
application)
Multipurpose flux
F7A6 (mild steel and
839-L50M SAW 4YQ42M 4Y42M
/ 8EH12K stainless steel
application)
888-L61 SAW S 38 5 FB S2Si F7A6-EM12K 5Y40M
888-L50M SAW S 42 6FB S3Si F7A8EH12K +
P2007-
SAW S 19 9 L ER308L 304L 304L +
LNS304L
P2007- C-Mn
SAW S 24 12 L ER309L 309L +
LNS309L / SS
P2007-
SAW S 19 12 3 L ER316L 316L 316L +
LNS316L
P2007-
SAW S 22 9 3 N L ER2209 1.4462 S31803 +
LNS4462
P2000S- C-Mn
SAW S 24 12 L
LNS309L / SS
P2000S-
S 22 9 3 N L +
LNS4462
T 46 6 1NiY N
NR400 FCAW-SS E71T8-K6 SA4M 3YMSH10
2 H10

28 MATERIALS TO BE WELDED IN THE REGULAR SHIPS


REFERENCES
APPLICATION  SPECIALIZED CONTAINER WITH WELDING
A APPLICATION  ERTICAL DOWN PULSE WAVEFORM FOR
V
EQUIPMENT FOR USE ABOARD SHIPS INCREASED PENETRATION WITH .045 SuperArc L-56
DATE March 2002/June 2004 DATE August, 2004
EQUIPMENT 6 x DC400 & 2 x DC655 PRODUCTS PW455 M/PF10M and SuperArc L-56
CONSUMABLES Kryo 1 SMAW electrodes CUSTOMERS Trane Co., Inc
CUSTOMER Seaway Heavy Lifting COUNTRY Lacrosse, Wisconsin USA
POTENTIAL VOLUME 12 to 20 T/y Kryo 1 POTENTIAL VOLUME (EAV) 100 PW455 M systems for semi-auto welding
MATERIAL REPLACED 2 containers with SAF equipment CONTACT PERSONS
SALES Howard Morris, District Mgr.
APPLICATION ENGINEERING J. Nadzam
APPLICATION SHIP STABIILIZER MATERIAL REPLACED Miller and National Standard
DATE October 2000 WPS DATA Special Waveform for .045 SuperArc GMAW Electrodes
PRODUCT MRP 4.000 x 4.000 with 1 DC 1000/NA3S employed for 3G vertical up and verical down welds met,
CUSTOMER Bertoni S.r.l (supplier of Fincantieri shipyard) and exceeded, Trane’s welding outcome criteria.
COUNTRY: Italy
CONSUMABLES FX860 - L61 / OS 70E-H / OS71-EH / MC710-H
CONTACT PERSONS L. Ottonello APPLICATION  SE OF START AS A HOT START TO IMPROVE
U
AUTOMATION DIVISION A. Sacco OVERALL WELD BEAD PENETRATION.
MATERIAL REPLACED new application DATE August, 2004
PRODUCTS MSP4 Start Feature
CUSTOMERS Trane Co,. Inc.
APPLICATION SHIPYARD COUNTRY Lacrosse, Wisconsin USA
DATE December 2003 POTENTIAL VOLUME (EAV) 100 PW455 M systems for semi-auto welding
PRODUCT – 15 packages CV 405-I / LN27
CONTACT PERSONS
– 80 portable wire feeders LN27 SALES Howard Morris, District Mgr.
DISTRIBUTOR(S) TREA TRADE & BRODOMERKUR
APPLICATION ENGINEERING J. Nadzam
END-USER BRODO SPLIT SHIPYARD
WPS DATA  Adding 10-15% increase in WFS provide Uniformity
COUNTRY Croatia
in the weld profile from beginning to end.
POTENTIAL VOLUME 35 more CV405I/LN27 and PW405/LF40 /
LINC405 / V305T AC/DC
CONTACT PERSONS
SALES Fred Grifhorst
MARKETING Ferry Naber
CUSTOMER ASSISTANCE POLICY
The business of The Lincoln Electric Company® is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our
challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for information or advice
about their use of our products. Our employees respond to inquiries to the best of their ability based on information provided to them by the customers and
the knowledge they may have concerning the application. Our employees, however, are not in a position to verify the information provided or to evaluate
the engineering requirements for the particular weldment. Accordingly, Lincoln Electric does not warrant or guarantee or assume any liability with respect to
such information or advice. Moreover, the provision of such information or advice does not create, expand, or alter any warranty on our products. Any express
or implied warranty that might arise from the information or advice, including any implied warranty of merchantability or any warranty of fitness for any
customers’ particular purpose is specifically disclaimed.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains
the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication
methods and service requirements.

www.lincolnelectric.eu Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any
updated information.

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