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methane
CRYOGENIC STEELS
LIQUID GAS CARRIERS
U S E D W E L D I N G P R O C E S S E S
HIGH STRENGTH
SUBMARINE VESSELS
U S E D W E L D I N G P R O C E S S E S
LIGHT WEIGHT
ALUMINIUM BOATS
U S E D W E L D I N G P R O C E S S E S
GTAW GMAW
MATERIALS
Iron hulls replaced wooden hulls in the second
half of the 18th century, to be followed up by
steel. Steel grades in regular seagoing ships
and inland barges are designed with regular
and HT ship steel grades ranging from grade
A up to grade EH 40 according ASTM A 131/A 131M,
“Standard Specification for Structural Steel
for Ships”.
A CS DS B D E
High Strength Steel Grade
AH DH EH
Strength Levels Strength Levels Strength Levels
32 36 40 32 36 40 32 36 40
Grades of Steels
SHIP STEEL GRADE A-D AND AH-EH; STEEL S275-S355; CVN MIN. 27 JOULE AT 0°C
SMAW Supra E6012 E 38 0 RC 1 1 new and repair welding in rusty, dirty and primed plate
Omnia E6013 E 42 0 RC 1 1 general purpose electrode
Ferrod 135T E7024 E 38 0 RR 5 3
Ferrod 160T E7024 E 42 0 RR 7 4
efficient downhand fillet welding
Ferrod 165A E7024-1 E 42 2 RA 7 3
Gonia 180 E7024 E 42 0 RR 7 3
FCAW rutile FCW designed for CO2 shielding gas, most suitable
Outershield 71M-H E71T-1C-JH4 T 46 3 P M H5
in all positions and on ceramic backing
rutile FCW designed for Ar/CO2 mix shielding gas, most suitable
Outershield 71E-H E71T-1 MJ H4 T 46 3 P M 1 H5 in all positions and on ceramic backing
Outershield MC 710-H E70C-6 M H4 T 46 3 M M 2 H5 MCW, especially for fillet and fill layers in downhand welding
Outershield MC 710C-H E70C-6 C H4 T 46 3 M C 2 H5 same as MC 710-H, can be used only with 100% CO2
Outershield MC 460VD-H E70C-6 M H4 T 46 2 M M 1 H5 MCW, especially for vertical down welding
Innershield NR-232 E71T-8 - self shielded, hull plate and stiffener welding
Innershield NR203Ni1 E71T8-NI1 - self shielded, all positions, improved toughness
SAW L60 / Flux 761 F7A2-EL12 S 38 2 MS S1 superior crack resistance, single wire in TR-technique
L60 Flux 780 F7A0-EL12 S 4T 0 AR S1
TR and fillet welding
L61 / Flux 780 F7A2-EM12K S 4T 2 AR S2Si
L61 / Flux 782 F7AZ-EM12K S 4T 0 AR S2Si
S 3T 0 AB S2Si
L61 / Flux 860 F7A2-EM12K TR and MR welding technique
S 38 2 AB S2Si
761-L70 F9A0-EA1-G S 50 0 CS/MS S2Mo idem with hight strenght
780-L61 F7A2-EM12K S 42 0 AR/EB S2Si two run and fillet welding
780-L60 F7A0-EL12 S 42 0 AR/AB S2Si two run and fillet welding
* GTAW and GMAW: UltraMag solid wires for MAG welding and LNT 26 for TIG welding can be used for general purpose applications in all kind of Shipyards.
AWS: ER705-6, EN 14341: 35: 1. The latest development in shipbuilding is Laser Hybrid welding. For this process we recommend solig wires in the SupraMig range.
10 CHEMICAL TANKERS
L TANKERS
CHEMICAL TANKERS
Chemical tankers are a composition in duplex stainless
steel. Duplex stainless steel is finding an increasing uptake
in the shipbuilding sector, mainly due to its higher strength
and corrosion resistance properties.
Duplex stainless steel UNS S32205 (Mat. Nr. 1.4462) also
has excellent weldability. Depending on the required
welding positions during construction, as well as the
various base material combinations, the selection of
welding processes and welding consumables have been
The cargo tanks are constructed from duplex stainless made and tested in accordance with the rules of the
steel UNS S32205 (Mat. Nr. 1.4462) which is a higher grade shipbuilding Classification Societies.
of stainless steel as opposed to austenitic AISI 316LN
grade (UNS S31653) that is often used for inland
navigation tankers.
CHEMICAL TANKERS 11
CHEMICAL TANKERS
Vertarosta 316L E316L-15 E 19 12 3 L R 2 1 vertical down stainless sheet and repair welding electrode
FCAW Cor-A-Rosta 316L E316LT0-1/-4 T 19 12 3 L R C/M 3 smooth wetting and appearance; high efficiency (downhand)
Cor-A-Rosta P316L E316LT1-1/-4 T 19 12 3 L P C/M 2 P-version for vertical up welding (all position)
SAW LNS 316L / P2007 ER316L / FLUX S 19 12 3 L / flux standard wire/flux combination for TR and fillet welding
Jungo 4462 E2209-15 E 22 9 3 N L B 2 2 high toughness weld metal; excellent field electrode
FCAW Cor-A-Rosta 4462 E2209T0-4 T 22 9 3 N L R M 3 smooth welding and appearance; high efficiency (downhand)
SAW LNS 4462 / P2007 ER2209L / flux S 22 9 3 N L / flux reliable duplex butt welds in TR and MR technique
Cor-A-Rosta P309L E309LT1-1/-4 T 23 12 L P C/M2 P-version for vertical up welding (all position)
SAW LNS 309L / P2000S ER309L / flux S 23 12 L / flux TR and MR butt welding
12 CHEMICAL TANKERS
NOZZLES
NOZZLES
Nozzles are available as fixed-steerable and thruster The nozzles are constructed from shipbuilding quality steel
nozzles. Besides delivering improved efficiency and and stainless steel. Depending on the diameter of the
increased thrust, the application of a nozzle can also nozzle, the plate thickness of the outside wall and the
be to reduce noise and vibration levels. thickness of the plates used for the suspension, can
mount to approximately 60 mm. “Producing with high
This has led to the introduction of nozzles in almost all quality against the lowest costs”, can only be realized
types of ships, including tugs, workboats, hopper dredgers, when the correct welding process is practiced with the
fishing boats, inland barges and supply boats. corresponding welding consumables.
Fig. 3D Picture of nozzle with base materials and welding joint preparation
NOZZLES 13
SUBMARINE
HIGH STRENGTH
TEMPERED STEELS
14 SUBMARINE VESSELS
VESSELS
SUBMARINE VESSELS
For Submarine Vessels, high strength is required due
to the pressures encountered at depth. High strength
Quenched and Tempered steels with a high carbon
equivalent value are used. Welding is consequently more
complex. Typical steels for submarine applications are
HY 80, HY 100, HRS 650M.
HY 80
Typical chemical composition of HY 80
SUBMARINE VESSELS 15
LIQUID GAS
CARRIERS
Gas carriers for transporting low temperature liquid
LNG
gases (e.g. Propane -42°C, Ethylene -104°C, Methane (LNG)
-163°C). The storage tanks of these vessels are cryogenic
steels as e.g. CMn+(Ni≤3%), 3.5%Ni-steel, 5%Ni-steel,
9%Ni-steel, 18/8 stainless steel or Aluminium alloyed with
Mn + 4.5%Mg (5083). The type of base material depends on
the liquids which should be transported.
Methane
–163°C
–104°CEthylene
Propane
–42°C
Examples of low temperature liquid gases
CRYOGENIC STEELS
CMn+(Ni≤3%)
5%Ni-steel
3.5%Ni-steel
9%Ni-steel
PROCESS
SMAW
GTAW
PRODUCT
Kryo 3
LNT Ni2,5
AWS
WELDING CONSUMABLES FOR HULL CONSTRUCTION SEE TABLE 1 CMN + (NI) STEEL GRADES FOR UP TO -60°C
E8018-C1 H4
ER80S-Ni2
ISO / EN
E 46 8 3Ni B 3 2 H5
G 46 6 W2Ni2
GMAW LNM Ni2,5 ER80S-Ni2 G 46 6 M G2Ni2
FCAW Outershield 81K2-H E81T1-K2 MJ H4 T 50 6 1.5Ni P M 2 H5
Outershield 81K2-HSR E81T1-K2 MJ H4 T 50 6 1.5Ni P M 2 H5 (T)
F7A/P10-ENi2-Ni2
SAW LNS 162; flux P240 / 888 or 8500 S 46 6 FB S2Ni2
F7A8/P8-ENi2-Ni2
5 AND 9% NI-STEEL GRADES FOR -165 AND -196°C STORAGE TANKS
SMAW * Nyloid 2 SRP ENiCrMo-6 E Ni 6620 (NiCr14Mo7Fe)
NiCro 60/20 ENiCrMo-3 E Ni 6625 (NiCr22Mo9Nb)
GTAW * LNT NiCro 60/20 ERNiCrMo-3 S Ni 6625 (NiCr22Mo9Nb)
GMAW * LNM NiCro 60/20 ERNiCrMo-3 S Ni 6625 (NiCr22Mo9Nb)
SAW * LNS NiCro 60/20 with P2000 or P2007 ERNiCrMo-3 S Ni 6625 (NiCr22Mo9Nb)
STAINLESS STEEL GRADE 304L AND 316L PIPING DOWN TO -196°C
SMAW Jungo 304L E308L-15 E 19 9 L B 2 2
Jungo 316L E316L-15 E 19 12 3 L B 2 2
GTAW LNT 304LSi ER308LSi W 19 9 L Si
LNT 316LSi ER316LSi W 19 12 3 L Si
GMAW LNM 304LSi ER308LSi G 19 9 L Si
LNM 316LSi ER316LSi G 19 12 3 L Si
FCAW Cor-A-Rosta P 304L E308LT1-4 T 19 9 L P M 2
Cor-A-Rosta P 316L E316LT1-4 T 19 12 3 L P M 2
SAW LNS 304L with P2007 ER308L S 19 9 L/ S A AF 2 64 AC H5
LNS 316L with P2007 ER316L S 19 12 3 L/S A AF 2 64 AC H5
EASY TO WELD
Superglaze TIG 5087 - AI 5087 Zr provides improved resistance to hot cracking during solidification
GMAW Superglaze MIG 5183 ER5183 AI 5183 Seawater corrosion resistant; good impact toughness at low temperature
Superglaze MIG 5087 - AI 5087 Zr provides improved resistance to hot cracking during solidification
–10°C
WELDING CONSUMABLES FOR STRUCTURAL STEEL APPLICATIONS DOWN TO -20°C, SEE TABLE 1
STRUCTURAL STEEL GRADES S355; UTS >510MPA, CVN MIN. 27 JOULE AT -30°C; LOW HYDROGEN REQUIREMENT
SMAW Baso 48SP E7018-1 H8 E 46 3 B 3 2 H10 Rutile-basic electrode with excellent start
and restart properties
Baso 51P E7018 H8 E 46 3 B 3 2 H5 Excellent pipewelding electrode for the pipe shop
Baso 100 E7016 H4R E 42 3 B 1 2 H5
Easy weldable basic all position electrodes
Baso 120 E7018 H4R E 42 3 B 3 2 H5
Baso 26V E7048 H8 E 42 3 B 1 5 H10 Basic thin coated electrode for tack welding and
especially vertical down welding
Lincoln 7018-1 E7018-1 E 46 3 B 3 2 H5 General purpose basic, low hydrogen electrode
Outerhield 71M-H E 71T-1C-JH4 T 46 3 P C H5 Rutile FCW designed for CO2 shielding gas, most
suitable in all positions and on ceramic backing
Rutile FCW designed for Ar/CO2 mix shielding
Outershield 71E-H E71T-1 MJ H4 T 46 3 P M 1 H5 gas, most suitable in all positions and on ceramic
backing
SAW LNS 135 /P230 F7A4/F7P6-EM12 S 38 4 AB S2 General purpose butt welding wire/flux
L-61 / P230 F7A4/F6P5-EM12K S 38 4 AB S2Si combination
STRUCTURAL STEEL GRADES S355; UTS >510MPA, CVN MIN. 27 JOULE AT -40°C; LOW HYDROGEN REQUIREMENT
F.E. HULL OF ICE BREAKERS (UN ALLOYED DEPOSITED WELD METAL)
High toughness all position basic electrode with
SMAW Baso G E7018-1 H4R E 42 5 B 3 2 H5 good welding characteristics
Conarc 49C E7018-1 H4R E 46 4 B 3 2 H5 High toughness all position basic electrode with
good welding characteristics
Conarc 51 E7016-1 H4R E 42 4 B 1 2 H5 Excellent root pass electrode that meets offshore
requirements
Conarc V180 E7028 H4R E 42 4 B 7 3 H5
MCW, especially for fillet and fill layers in
FCAW Outershield MC 715-H E70C-6 M H4 T 46 4 M M 2 H5 downhand welding, good ductility and impact
toughness
LNB 21; to be used with solid wires and metal cored wires
like Outershield MC 710-H and MC 715-H
LNB 30; to be used with Outershield and Cor-A-Rosta flux cored wires
Waveform Control
Warranty (years)
communications
ArcLink® Digital
Range (Amps)
technology®
Flux-cored
Voltage (V)
MIG Pulse
MIG STT
Gouging
Polarity
Output
Mode
Stick
MIG
TIG
Advanced Module OUTPUT INPUT PROCESS FEATURES WIRE FEEDERS
Speedtec® 405SP 20-400 ● ● ● ● ● ● ■ ■ 3
CC/CV DC 400
Speedtec® 505SP 20-500 ● ● ● ● ● ● ■ ■ 3
5-450 200/220/ ● ■
Invertec® STT® II STT DC 3
5-125 380/400/440
Power Wave® C300 5-300 ● ● ● ● ● ■ ■ 3 PF-44
Power Wave® S350 CC/CV DC 5-350 230/400 ● ● ● ▲ ● ● ● ■ ■ 3 PF-46
Power Wave® S500 5-500 ● ● ● ▲ ● ● ● ■ ■ 3 PF-25M
Waveform Control
Warranty (years)
communications
ArcLink® Digital
AC/DC, Pulse, HF
Range (Amps)
MIG AC Pulse
technology®
Flux-cored
Voltage (V)
MIG STT
Gouging
Polarity
Output
Mode
Stick
MIG
Speedtec® 405S, Speedtec® 505S Invertec® V350 PRO Flextec® 450 CE Idealarc® DC-400
High output, reliable industrial machine Design smart, Built tough Flextec® 650 CE Simple DC multi-process welding
Flexible technologySM
Submerged Arc
Flux-cored
Voltage (V)
Warranty
Gouging
Polarity
DC TIG
Output
(years)
(Amps)
Range
Mode
Stick
MIG
WFS (m/min)
Flux Cored
Voltage (V)
Drive rolls
Warranty
Range (A)
nb steps
Polarity
Output
(years)
Mode
MIG
MIG Packages OUTPUT INPUT PROCESS FEATURES WIRE FEEDERS
Powertec® 305S CV DC 30-300 ● ● 20 - - 3
LF22-M, LF24-M, LF-24,
Powertec® 365S CV DC 30-350 ● ● 30 - - 3 LF-24M Pro, LN-25 Pro,
Powertec® 425S CV DC 30-420 ● ● 30 - - 3 LN-25 Pro Dual Active 8,
230/400 - LF-33, LF-335
Powertec® 505S CV DC 30-500 220/380/440 ● ● 30 - - 3
CV425 CV DC 10-420 ● ● - - - 3
LF33S, LF33
CV510 CV DC 10-500 ● ● - - - 3
Invertec® V160-T & TP Invertec® V205-TP Invertec® V270-T & TP Invertec® 170TX & TPX, Invertec® 300TPX,
Invertec® V160-T 2V & Smart switching, full Designed and engineered for Invertec® 220TPX Invertec® 400TPX
GTAW
flexibility durability Professional TIG welders for Industrial TIG welders for
TP 2V
Designed and engineered tough conditions tough conditions
for durability
Warranty (years)
Variable AC freq
Auto reconnect
Output Range
Power factor
Voltage (V)
TIG PULSE
connector
Memory
Polarity
Lift TIG
Meters
TIG HF
(Amps)
Mode
Stick
AC/DC Inverter
Invertec® V205-T AC/DC CC AC/DC 6-200 115/230 ● ● ● ● ■ ■ ■ ■ 2
Invertec® V320-T AC/DC CC AC/DC 5-320 230/400 ● ● ● ● ■ ■ ■ ■ 2
Aspect™ 300 CC AC/DC 2-300 230/400 ● ● ● ● ■ ■ ■ ■ 3
Auto-sensing/PFC
Warranty (years)
Output Range (A)
TIG Scratch
Voltage ( V)
Arc Gouge
Hot Start
Arc Force
Polarity
Lift TIG
Meters
Mode
Stick
Inverter OUTPUT INPUT PROCESS FEATURES
Invertec® 135S CC DC 10-120 230 ● ● 2
Invertec® 150S CC DC 10-140 230 ● ● ■ ■ 2
Invertec® 170S CC DC 10-160 230 ● ● ■ ■ ■ 2
Invertec® 160SX CC DC 5-160 115/230 ● ● ■ ■ ■ ■ 3
Invertec® V205-S CC DC 5-200 230/400 ● ● ■ ■ ■ ■ 2
Invertec® 270SX CC DC 5-270 400 ● ● ■ ■ ■ 3
Invertec® 400SX CC DC 5-400 400 ● ● ● ■ ■ ■ 3
LINC 405-S & SA, LINC 406, LINC 635-S & SA Idealarc® R3R 600-I HOT ROD 500S
The rugged and distinguished workhorses Heavy duty stick welding The tough and powerful
and arc gouging professional welder
Auto-sensing/PFC
Warranty (years)
Output Range (A)
TIG Scratch
Voltage (V)
Arc Gouge
Hot Start
Arc Force
Polarity
Lift TIG
Meters
Mode
Stick
Control technology®
Warranty (years)
communications
ArcLink® Digital
Submerged Arc
Output Range
monitoring
Production
Flux-cored
Voltage (V)
Waveform
Arc Gouge
Polarity
(Amps)
Mode
Cruiser® & Tandem Cruiser® MAXsa™ 10 controller MAXsa™ 22 Feed Head MAXsa™ 19 controller MAXsa™ 29 Feed Head
Submerged Arc Welding Tractor ArcLink® - enabled Submerged Arc Hard Submerged Arc Systems Submerged Arc Systems for
Controller for Power Wave® Automation Wire Drive for for Integrators and Robotic Integrators and Robotic
AC/DC 1000® SD Systems Power Wave® AC/DC 1000® SD Applications for Power Wave® Applications for Power Wave®
Systems AC/DC 1000® SD Systems AC/DC 1000® SD Systems
ArcLink® Digital
Digital display
Flux-cored
Waveform
Cored
Solid
MIG
Digital Wire Feeder WIRE FEED SPEED RANGE (m/min) WIRE SIZE RANGE (mm) PROCESS FEATURES
Cruiser® & Tandem Cruiser® 0.4 - 12.5 - ● ■ ■ ■
MAXsa™10 controller - - ● ■ ■ ■
MAXsa™ 22 Feed Head 0.25 - 12.7 1.6 - 5.6 - ● ■ ■ ■
MAXsa™ 19 controller - - ● ■ ■ ■
MAXsa™ 29 Feed Head 0.25 - 12.7 - ● ■ ■ ■
PRODUCT PRODUCT ISO AWS ABS LR DNV GL BV RINA RMRS PRS CRS TUV DB APPLICATION
NAME TYPE CLASSIFICATION CLASSIFICATION REMARKS
High resistance to
S 42 2 CS 3YM 3YM 3YM A3YM 3YM 3YM 3YM cracks and porosity.
761-L61 SAW F7A2-EM12K 2YT 2YT + +
/ MS S2Si / 2YT / 2YT / 2YT / 2YT / 2YT / 2YT / 3YT Suitable for one side
welding
S 50 0 CS 3Y40M 3YM 3Y40M 3Y40M A3Y40M 3Y40M 3Y40M 3Y40M idem with hight
761-L70 SAW F9A0-EA1-G + +
/ MS S2Mo / 3Y40T / 3YT / 3Y40T / 3Y40T / 3Y40T / 3Y40T / 3Y40T / 2Y40T strenght
S 42 0 AR 2YM 2YM 2YM two run and fillet
780-L61 SAW F7A2-EM12K 3YT A3YT 3YT 3Y40T 3YT + +
/ EB S2Si / 2YT / 3YT / 3YT welding
S 42 0 AR two run and fillet
780-L60 SAW F7A0-EL12 2YT 2YT 2YT 2YT A2YT 2YT + +
/ AB S2Si welding
idem with higher
780-L70 SAW F8A2-EA1-G 3Y40T 3Y40T + + strenght & impacts in
two run
781-L50M SAW S4T 2 ZS S3Si 3Y400T 3Y40T 3Y40T A3Y40T 3Y40T high speed fillet weld
S 46 0 AR high speed fillet weld
782-L50M SAW 3Y400T 3Y40T 3Y40T A3Y40T 3Y40T
/ AB S3Si on clean plates
S 46 0 AR
782FG-L61 SAW F7AZ-EM12K +
/ AB S2Si
8500-L50M SAW S 42 6 FB S3Si F7A6-EH12K 5YM 5YM 5Y40M A5YM
3YM multirun low
8500-L61 SAW S 38 4 FB S2Si F7A6-EM12K 4YM 4YM
/ 3YT temperature impact
multirun low
S 46 4 FB 3Y40M 3YM temperature impact.
8500-L70 SAW F8A6-EA2-A2 3YM
S2Mo / 4Y40T / 3YT Suitable for one side
welding
3YM / 3YM 3YM A3YM 3M-3YM 3YM 3YM multipurpose
860-L61 SAW S 38 2 AB S2Si F7A2-EM12K 3YM + +
2YT / 2YT / 2YT / 2YT / 2T-2YT / 2YT / 2YT combination low yield
multipurpose
860- 3M
SAW S 35 2 AB S2 F6A2-EM12 + + combination medium
LNS135 / 3T
yield
multipurpose
S 42 2 AB 3YM 3Y40M 3YM A3YM
860-L70 SAW F7A2-EA2-A2 + + combination higher
S2Mo / 3YT / 3Y40T / 3YT / 3YT
yield
860-L50M multipurpose
SAW S 42 2 AB S3Si F7A2-EH12K 3YM 3YM
(LS3) combination
A4YM
P230-L50M SAW S 46 5 AB S3Si F7A5-EH12K 4YM 4YM + +
/ 3YT
S 46 4 AB 4YM 4YM 4Y40M A4YM 4YM 4YM Suitable for good
P230-L70 SAW F8A4-EA1-G + +
S2Mo / 4YT / 4YT / 4Y40T / 4YT / 4YT / 4YT impacts in TR and MR
4YM 4YM
P230-L61 SAW S 38 4 AB S2Si F7A4-EM12K 4YM + +
/ 4YT / 4YT
P230- S 46 4 AB For low temperature
SAW F7A8-ENi1Ni1 4YM 4YM +
LNS160 S2Ni1 impact requirements
P240-L50M SAW S 42 6 FB S3Si F7A8-EH12K 5YM 5YM 5YM A5YM 5YM + +
P240- F8A8-ENi5-
SAW S 50 6 FB SZ 5YQ46M 5Y46M 5Y46M
LNS165 Ni5
P240- S 69 4 FB F10A5-
SAW 4Y49M 4Y69M
LNS168 S3NiCr2,5Mo EM2-M2
Multipurpose flux
F7A5 (mild steel and
839-L61 SAW 4YM 4YM
/ 6EM12K stainless steel
application)
Multipurpose flux
F7A6 (mild steel and
839-L50M SAW 4YQ42M 4Y42M
/ 8EH12K stainless steel
application)
888-L61 SAW S 38 5 FB S2Si F7A6-EM12K 5Y40M
888-L50M SAW S 42 6FB S3Si F7A8EH12K +
P2007-
SAW S 19 9 L ER308L 304L 304L +
LNS304L
P2007- C-Mn
SAW S 24 12 L ER309L 309L +
LNS309L / SS
P2007-
SAW S 19 12 3 L ER316L 316L 316L +
LNS316L
P2007-
SAW S 22 9 3 N L ER2209 1.4462 S31803 +
LNS4462
P2000S- C-Mn
SAW S 24 12 L
LNS309L / SS
P2000S-
S 22 9 3 N L +
LNS4462
T 46 6 1NiY N
NR400 FCAW-SS E71T8-K6 SA4M 3YMSH10
2 H10
www.lincolnelectric.eu Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any
updated information.