2016 03 18 Training - Digital Governor

21.03.
2016
Digital Governor Training

CIRATA
Presentation by Johannes Leitner
Topics
Training Topics
 Hardware Components
 Description of Touch Panel Pictures
 Operation
 Inlet Valve Actuator
 Maintenance(Training on Site)
2 www.andritz-hydro.com
1
21.03.2016
Digital Governor Cubicle
Hardware Components
2
21.03.2016
Hardware Configuration
Master Control Unit - TM 1703 ACP / CP-6014
3
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Master Control Element CP-2014
 CP-2014 is a single CPU board (no C0 CPU any

more) as the new processor is a lot faster (like
CP-2017 / CP-6014 / CP-5014) all the tasks can be
handled by one CPU (communication, functional
diagram, peripherals…)
 Increased memory like CP-2017 / CP-6014 / CP-
5014
 Also supporting SDHC Cards (higher capacity)
the memory card is accessible directly from the
front
 Toolbox Connection via serial or USB Cable
(Type A -> Type Mini B, max. 3m)
C1 / C2 CP2017
4
21.03.2016
Communication Protocol Element SM-2558
 Protocol element
 LAN according to IEC 60870-5-104
 Ethernet / Fast Ethernet IEEE 802.3
 TCP/IP
 data formats according to IEC 60870-5-104
 time synchronization via network time protocol (NTP)
 Exchange of datas with control system
Communication Module CM 0843
5
21.03.2016
Power Supply PS-6630
 Input voltage 24…60VDC
 Output voltage via TM bus 5,1VDC
Hardware
PS-6630
6
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Peripheral Controller PE-6410
 Connect I/O modules via TM bus (max. 8 modules)
 Connect I/O modules via USB with CPU
Hardware
PE-6410
7
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Analog Output AO-6380
 4 analog outputs
 Max. ± 20mA
 Power supply from TM bus
Hardware
AO-6380
8
21.03.2016
Analog Output AO-6380
Hardware
AO-6380
Signal converter +/- 10V to +/- 3000mA
9
21.03.2016
Hardware
AO-6380
Transducer on Main Distribution Valve
Analog Input AI-6300
 4 analog inputs
 Max. ± 20mA
 Power supply from TM bus
10
21.03.2016
Hardware
AI-6300
Analog Input AI-6300
11
21.03.2016
Hardware
AI-6300
Wicket Gate Feedback
TE-6420
 Period duration measurement for speed acquisition,

for frequencies 1.2…12 kHz (speed measurement)
 Pulse counting for standstill detection, for frequencies

0 Hz…12 kHz (creeping detection)
12
21.03.2016
Hardware
TE-6420
TE-6420
13
21.03.2016
Hardware
TE-6420
Speed Pick Up
Hardware
TE-6420
SI1010 (Generator & Line Frequency)
14
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Hardware
Digital Output DO-6200
 16 transistor outputs (2 groups of 8 each)
 Switching voltage 24-60 VDC
 Indication of function and states of the outputs via LEDs
15
21.03.2016
Hardware
DO-6200
Digital Output DO-6200
16
21.03.2016
Digital Input DI-6101
 16 inputs (2 groups of 8 each)
 Input circuits: Signal voltage 110/220 VDC
 Indication of function and states of the inputs via

LEDs
Hardware
DI-6101
17
21.03.2016
Digital Input DI-6101
Touch Panel
 Intel® Core™ 2 Duo L7400 1.5 GHz processor on

board Intel® Celeron® M 1.0 GHz processor on
board
 17" SXGA TFT LCD
 Compact design with die-cast Al alloy front bezel
 Fanless cooling system
 NEMA4/IP65 compliant front panel
 Supports Microsoft® Windows® XP/XPe/WES7

(TPC-1780H only)
 Downward I/O cabling
 Gigabit Ethernet and Fast Ethernet supported
18
21.03.2016
Description of Digital Governor
Starting the turbine governor
 Automatic start and stop of the unit
 No control of auxiliary equipment
 Signal <Turbine governor ready to start> must be set
 Start command from control system
 Opening limiter will be set to start opening
 Operation mode: speed controller
 After reaching nominal speed, speed can be adjusted with <Speed setpoint higher>
or <Speed setpoint lower> for synchronizing
 Two different modes for synchronizing

 Signals from SYN3000
 Following the net frequency
19
21.03.2016
Stopping the turbine governor
 Signal <Turbine stop> will be send to turbine governor
 Opening limit will be decreased
 Open generator circuit breaker
 QSD/ESD – Opening limit will be automatically set to -5%
Positioning
202,32%
 Done with a PD controller
 Output signal controls the main distribution valve
 Positioning loop is monitored continuously 50,00%
 <Positioning failure> occurs in case of malfunction
20
21.03.2016
Speed controller
 Done with a PID controller
 Calculates the setpoint of guide vanes
 Speed setpoint adjustable between 90-110%
Wicket gate Turbine

Set point [%]
+
-
PID and
Speed Generator
Set point [%]
Speed value [%]
Load controller (Opening and Power)
 Opening Controller
 Deviation between opening setpoint and measured value will be added to speed deviation
 Only in network operation
 Activated from control system or in local mode from turbine governor touch panel
 Power Controller
 In case of failure of power signal, governor will switch to opening controller
21
21.03.2016
PSET + 20%
Speed droop
PSET + 10%
Speed droop 2%
PSET + 5%
Speed droop 4%
PSET Speed droop 8%
PSET - 5%
PSET - 10%
PSET - 20%
Description of Touch Panel Pictures
22
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23
21.03.2016
24
21.03.2016
25
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26
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27
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28

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21.03.

Digital Governor Training

Presentation by Johannes Leitner

Digital Governor Cubicle

Master Control Unit - TM 1703 ACP / CP-6014

Master Control Element CP-2014

 CP-2014 is a single CPU board (no C0 CPU any

Communication Protocol Element SM-2558

 Exchange of datas with control system

Communication Module CM 0843

Power Supply PS-6630

 Input voltage 24…60VDC

 Output voltage via TM bus 5,1VDC

Peripheral Controller PE-6410

 Connect I/O modules via TM bus (max. 8 modules)

 Connect I/O modules via USB with CPU

Analog Output AO-6380

 Power supply from TM bus

Analog Output AO-6380

Analog Input AI-6300

 Power supply from TM bus

Analog Input AI-6300

 Period duration measurement for speed acquisition,

 Pulse counting for standstill detection, for frequencies

Digital Output DO-6200

 16 transistor outputs (2 groups of 8 each)

 Switching voltage 24-60 VDC

 Indication of function and states of the outputs via LEDs

Digital Output DO-6200

Digital Input DI-6101

 16 inputs (2 groups of 8 each)

 Input circuits: Signal voltage 110/220 VDC

 Indication of function and states of the inputs via

Digital Input DI-6101

 Intel® Core™ 2 Duo L7400 1.5 GHz processor on

 17" SXGA TFT LCD

 Compact design with die-cast Al alloy front bezel

 Fanless cooling system

 NEMA4/IP65 compliant front panel

 Supports Microsoft® Windows® XP/XPe/WES7

 Downward I/O cabling

 Gigabit Ethernet and Fast Ethernet supported

Description of Digital Governor

Starting the turbine governor

 Automatic start and stop of the unit

 No control of auxiliary equipment

 Signal <Turbine governor ready to start> must be set

 Start command from control system

 Opening limiter will be set to start opening

 Operation mode: speed controller

 Two different modes for synchronizing

Stopping the turbine governor

 Signal <Turbine stop> will be send to turbine governor

 Opening limit will be decreased

 Open generator circuit breaker

 QSD/ESD – Opening limit will be automatically set to -5%

 Done with a PD controller

 Output signal controls the main distribution valve

 Positioning loop is monitored continuously 50,00%

 <Positioning failure> occurs in case of malfunction

 Done with a PID controller

 Calculates the setpoint of guide vanes

 Speed setpoint adjustable between 90-110%