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Minerals Engineering 75 (2015) 63–69

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Minerals Engineering
journal homepage: www.elsevier.com/locate/mineng

Fundamental aspects of hematite flotation using the bacterial strain


Rhodococcus ruber as bioreagent
Leslie Y. Lopez, Antonio G. Merma, Mauricio L. Torem ⇑, Gabriela H. Pino
Department of Materials Engineering, Pontifical Catholic University of Rio de Janeiro, Rua Marquês de São Vicente 225, Gávea, Rio de Janeiro, RJ 22453-900, Brazil

a r t i c l e i n f o a b s t r a c t

Article history: Previous research showed the effectiveness of bacterial strains as flotation reagents on Hematite benefi-
Received 30 July 2014 ciation. The aim of this work is to study and evaluate Rhodococcus ruber as a biocollector. The sample was
Revised 4 December 2014 conditioned with the biomass suspension by stirring under specific conditions as particle size, biomass
Accepted 12 December 2014
concentration, pH solution and conditioning time. The results showed a change in hematite zeta potential
Available online 17 January 2015
profile after interaction with R. ruber, and its adhesion onto the mineral surface was higher at pH 3 and at
concentration of 0.60 g/L (109 cells/mL). Flotation studies were carried out in a 0.23 L modified
Keywords:
Partridge–Smith cell flotation, and the highest floatability (84%) was achieved at size fraction 53 lm
Hematite
Flotation bioreagents
+38 lm under the conditions mentioned before. Complementary floatability studies were performed
Rhodococcus ruber using the conventional frother Flotanol D24 combined with the R. ruber biomass, finding interesting
results for the bigger particle size range. Thus, this research aims to evaluate the efficiency of bioflotation
of minerals, particularly hematite, and the potential use of R. ruber as biocollector, projecting its future
application in mineral flotation industry.
Ó 2014 Elsevier Ltd. All rights reserved.

1. Introduction forces between the cell wall and the mineral surface. Therefore, the
separation of the desirable mineral depends on the selectiveness of
The application of microorganisms in mineral beneficiation is the bacterial strains for a mineral surface, conferring to them hydro-
not relatively new. For more than 20 years, considerable research phobic or hydrophilic properties (Natarajan, 2006; Rao and
has been carried out. It started as a solution to actual problems Subramanian, 2007).
in mineral flotation, such as the depletion of high-grade ores and Previous studies indicate that the hematite bioflotation suc-
the consequent generation of fine and ultrafine particles due to ceeded using other hydrophobic non-pathogenic bacteria such as
the processing of low grade ores, and to the constant quest of envi- Mycobacterium phlei (Dubel et al., 1992; Yang et al., 2007),
ronmental friendly reagents. Therefore, the term bioflotation Paenibacillus polymyxa (Deo et al., 2001), Rhodococcus opacus
turned out attractive not only as the solution of the problems men- (Mesquita et al., 2003), Rhodococcus erythropolis (Yang et al.,
tioned before but to its technological potential and mineral selec- 2013) and Bacillus subtilis (Sarvamangala and Natarajan, 2011).
tivity (Dwyer et al., 2012; Díaz-Lópes et al., 2012; Kuyumcu Rhodococcus ruber (R. ruber), a gram positive non-pathogenic
et al., 2009). strain, can be found widely in nature. It was used as biomass
Upon its promising future application in conventional flotation, for the removal of cobalt and nickel from liquid solutions
it is further needed to remark how mineral bioflotation works, (Borges, 2011). The R. ruber strain is being recently studied in
which could be attained by fundamental studies. A fundamental flo- mineral biotechnology and its interaction with hematite will be
tation study can be developed by using pure minerals. Moreover, assessed for the first time in this work. The aim of the present
one may consider that the adhesion of the microorganisms onto research is to study and evaluate the strain R. ruber before and
the mineral surface is mainly related to an attractive and repulsive after interaction with hematite particles. Therefore, the funda-
mental aspects of hematite flotation using R. ruber as a bacterial
strain are presented through the study and evaluation of the sys-
tem hematite–R. ruber, as hematite and R. ruber separately, by
⇑ Corresponding author. Tel.: +55 21 3527 1723. zeta potential and adsorption measurements, flotation studies
E-mail address: torem@puc-rio.br (M.L. Torem). and SEM micrographs.

http://dx.doi.org/10.1016/j.mineng.2014.12.022
0892-6875/Ó 2014 Elsevier Ltd. All rights reserved.
64 L.Y. Lopez et al. / Minerals Engineering 75 (2015) 63–69

2. Materials and methods pH values. It was observed that the adhesion between the bacteria
and both minerals was complete after 5 min. An additional time of
2.1. Sample mineral preparation 1 min was allowed for settling of the mineral particles, after which
5 mL of the supernatant was collected for absorbance measure-
Pure hematite was used in this study. The sample was provided ments to estimate the amount of adsorbed cells. The tests were
by a local supplier, Estrada Mining, Belo Horizonte, Minas Gerais performed varying pH, biomass concentration, and contact time,
State. Originally, the sample was delivered in a medium particle at 25 °C.
size of 3 mm. After dry grinding (in a porcelain mortar) and wet
screening (in Tyler mesh sieves), were obtained the desired size 2.5. Microflotation experiments
fractions (Table 1). The ground hematite was washed with HCl
10 4 M, and later with double-distilled water until the pH of the Microflotation experiments were performed in a modified
mineral suspension was the same as initially. Finally, all samples Partridge–Smith cell flotation. For each of the evaluations were
were stored in a desiccator. varied the pH of the solution, the biomass concentration, and the
particle size range. An amount of 0.5 g of hematite was added to
2.2. Biomass obtaining from bacterial strain growth 0.25 L total volume suspension of known bacterial concentration,
with pH adjusted with diluted HCl and NaOH solutions. The min-
R. ruber was used as the bacterial strain from which was eral was conditioned with the biomass suspension inside the
obtained the flotation reagent, and it was supplied by the Culture Partridge–Smith cell under constant stirring with a magnetic agita-
collection of Fundação Tropical de Pesquisa e Tecnologia AndréTo- tor for 5 min, and then the mineral flotation tests were carried out
sello – Campinas, São Paulo. using air at a flow rate (supplied by a Vacuum pump) of 15 mL/min
R. ruber is a non-pathogenic and gram-positive microorganism, for 5 min. The floatability was calculated as the ratio of the weights
obtained by isolation from the ground. This bacteria was sub-culti- of floated related to the total weighted sample.
vated on the laboratory using the culture medium TSB (Tryptic Soy
Broth) from HimediaÒ, composed from 15 g/L de tryptone, 5 g/L 2.6. SEM micrographic analysis
digesting enzyme of soybean meal e 5 g/L of sodium chloride.
Stocks of the bacteria were prepared and renewed periodically A sample of hematite after interaction with the biomass sus-
using this medium in Petri plates and saving them for 48 h at pension was centrifuged at 4000 rpm for 5 min. After that, water
20 °C in a bacteriological stove. After the bacteria cultivation in remains were removed and later were dehydrated in graded series
the liquid medium (pH 7.2), the flasks were disposed on a rotary of ethanol or acetone, and air dried under vacuum. Dry samples
shaker, maintained at 200 rpm and 28 °C, for 24 h. After this time were loaded for SEM studies in a Quantax 70 TM-3000 by Hitachi.
the bacterial suspension was centrifuged, twice washed in deion-
ized water and finally concentrate in 100 mL of 10 3 M NaCl solu-
3. Results and discussion
tion. To avoid further bacterial development, the concentrate was
inactivated in the autoclave.
3.1. Zeta potential studies
From now on, the cellular suspension is named as bioreagent or
biomass, and its concentration was quantified first by dry weight
Zeta potential (ZP) measurements were carried out with the
on an oven at 60 °C for 24 h, and by optical density in UV-1800 Shi-
aim of evaluate a possible variation of the electrokinetic properties
madatzu Spectrophotometer, at a wavelength of 620 nm.
of hematite after interaction with R. ruber cells. Fig. 1 presents the
zeta potential profiles of the R. ruber biomass, hematite and of the
2.3. Zeta potential measurements system R. ruber–hematite in function of pH. The zeta potential pro-
file of the microorganism and the location of the isoelectric point
Zeta potential measurements were made using the Zeta Meter (IEP), at around pH 3, go in concordance with the results presented
4.0+ apparatus (Zeta-Meter, Inc., Staunton-USA), using the electro- in a previous study of R. ruber as a metal removal biomass (Borges,
phoresis technique. The evaluation of the zeta potential profiles of 2011). The values of ZP reveal the stability of cells suspension at
pure hematite was carried out before and after interaction with the
R. ruber biomass suspension and the pH was an adjusted using
diluted HCl and NaOH solution. It was used as aqueous medium 25
R.ruber
the indifferent electrolyte 10 3 M NaCl, for concentrations of 20
Hematite
0.2 g/L for hematite and 0.1 g/L for the bioreagent for electropho- Hematite - R.ruber
15
retic measurements carried separately.
10
Zeta potential (mV)

5
2.4. Adsorption measurements
0
In the adhesion experiments, 0.25 g of mineral sample was -5
added to 25 mL of cellular suspension with a fixed initial concen-
-10
tration of 0.6 g/L, and conditioned for 10 min after adjusting the
-15

-20
Table 1
Particle size range for each experiment. -25

Test Particle size (lm) Tyler mesh -30


1,7 2,4 2,8 3,5 5,5 7 8
Microflotation ( 90+75) 170/200
( 75+53) 200/270 pH
Microflotation and adsorption ( 53+38) 270/400
Zeta potential ( 38+20) 400/635 Fig. 1. Zeta potential of hematite before and after biomass R. ruber interaction, with
NaCl 10 3 M as background electrolyte (biomass concentration 0.20 g/L).
L.Y. Lopez et al. / Minerals Engineering 75 (2015) 63–69 65

15 mV in the slightly alkaline range, whilst in acidic range, the of the bacterial cells onto the hematite surface. Fig. 2 shows that at a
stability is reduced and after 2 min the bacteria cells started to pH 3, the profile of Q vs. biomass concentration achieves its top val-
agglomerate and settle. ues. At this pH is found the IEP of R. ruber where adsorption of the
The IEP of hematite was found at pH 5.5 approximately. cells onto hematite is more favourable. Results showed that at
According to literature, the IEP point of hematite fluctuates higher biomass concentration, higher is its capacity of adsorption,
between a pH range of 4.8–6.4 (Dubel et al., 1992; Yang et al., from concentration 0.15 g/L until 0.60 g/L. From that value, adsorp-
2007, 2013; Deo et al., 2001; Mesquita et al., 2003; Sarvamangala tion capacity of R. ruber remains constant for upper concentrations.
and Natarajan, 2011). The result of the interaction of hematite R. ruber cells adhered onto hematite particles as a function of
and R. ruber cells can be seen in Fig. 1 as a modification of ZP profile pH values was also studied and it is presented in Fig. 3. The
of hematite. The electrokinetic behaviour of hematite changed adhered quantity of microorganism is high at the acid pH range,
utterly and adopted a ZP profile similar to that of the bacteria; this especially at pH around 3. The uppermost quantity of R. ruber
can be a result of cells interaction at the mineral surface (Vilinska biomass per gram of hematite was around at a concentration of
and Rao, 2008; Dubel et al., 1992; Raichur et al., 1996; Faharat bacterial cells of 0.60 g/L, as previously found by Mesquita et al.
et al., 2008; Botero et al., 2007; Mesquita et al., 2003; Deo et al., (2003), for the hematite–R. opaccus system. For a higher concentra-
2001; Subramanian and Santhiya, 2003 and Chandraprabha and tion (0.75 g/L), the quantity adsorbed remained the same as 0.60 g/
Natarajan, 2006). According to previous researches, in acid med- L. These results reaffirmed the previous studies of the influence of
ium, the surface of the bacteria and of the mineral have a contrary biomass concentration in the adsorption capacity of R. ruber cells.
charge, which makes possible for electrostatic interaction to occur Deo et al. (2001) found out a marked decrease in cell adsorption
between both surfaces and forming a biofilm onto the mineral sur- of P. polymyxa on hematite above pH 9. A high adsorption at low
face and therefore the value of the ZP of the mineral surface is close pH may be due to the fact that in the acidic pH range electrostatic
to that of the bacteria (Merma et al., 2013; Faharat et al., 2008). forces of attraction between the negative bacterial cell surfaces and
The literature shows that the zeta potential profile of a mineral positive hematite surface is significant. At pH values higher than
can change after interaction with bacterial cells. This modification the isoelectric point, both cell surfaces and the hematite surface
is achieved through adhesion/adsorption of bacterial cells and/or is negatively charged resulting in electrostatic repulsion between
metabolic products onto the mineral surface. The zeta potential the mineral and bacterial cells. Although the adsorption of bacte-
tests also help to elucidate the mechanisms involved in the inter- rial cells decreased on hematite in the alkaline pH range, a good
action between bacterial cells and mineral surface. According to number of cells still adsorbed suggesting that other non-electro-
several authors (Dubel et al., 1992; Raichur et al., 1996; Faharat static forces such as chemical interaction, hydrogen bonding and/
et al., 2008) there are values in the range of pH that would repre- or hydrophobic interaction also play an important role in the
sent a potential area for electrostatic attraction between the bacte- adsorption processes.
rial cells and a negative mineral surface. It corresponds to the pH Mesquita et al. (2003) studied the effect of pH for the adhesion
values where the bacteria and the mineral present contrary charge. of R. opacus cells onto hematite and quartz particles microorgan-
It is only possible for pH values smaller than the IEP of the bacteria, ism was high at the acid pH range. Even though the bacterial cells
in the case of R. ruber this track correspond to values lower than pH tended to adhere on both mineral samples, the adhesion was
2.8. On the other hand, at pH values above the IEP of the bacteria, higher on hematite than on quartz, for which almost negligible
besides to electrostatic interactions may also exist specific interac- adhesion was observed above pH 5.5.
tions (Merma et al., 2013).
3.3. Microflotation studies
3.2. Adsorption studies
Microflotation studies were carried out in a modified Partridge–
Studies of bacterial adhesion provide important information Smith cell. For the flotation experiments, using R. ruber strain as
about the affinity of the microorganism towards the mineral sur- bioreagent, hematite particles were initially contained in a column
face. This ability depends on the functional groups of the bacteria of the test solution closed at the bottom by a glass frit of fine 40 lm
cell wall and of the mineral surface. Deo et al. (2001) and Faharat
et al. (2008) expressed their adsorption/adhesion tests respect of
the number of bacterial cells adsorbed onto hematite surface. 30
Moreover, Mesquita et al. (2003) accomplished bacterial cells
pH 7
adhesion studies expressed in the milligrams of R. opacus adhered
25 pH 2
per gram of hematite (mg R. opacus/g hematite), represented by Q, pH 3
or adsorption capacity of bacterial cells onto hematite surface. Sim- pH 5
Q (mg R.ruber . g HZ)

ilarly, Botero et al. (2007) also performed adhesion experiments for 20 pH 9


-1

the mineral system R. opacus – calcite, magnesite, and barite.


The 53 lm +38 lm size fraction of hematite was used for 15
adsorption studies because it was the size fraction of higher sur-
face area among the other fractions used for flotation experiments.
Contact time, biomass concentration and pH solution were evalu- 10

ated to determine the adsorption capacity of R. ruber among the


surface of hematite. 5
R. ruber adsorption onto hematite surface was studied, first, on
function of conditioning time. For concentrations 0.45 g/L and
0.60 g/L, the adhesion time remained constant in the first five min- 0
0,0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8
utes. Therefore, the optimum adhesion time considered for later
studies was five minutes, not depending of the biomass concentra- Biomass concentration (g.L-1)
tion (López, 2014). Fig. 2. Adsorption measurements for R. ruber adsorb onto hematite surface in
In order to evaluate the effect of R. ruber biomass concentration, it function of biomass concentration, for a conditioning time of 5 min, particle size
was selected the values of pH where it presented a better adsorption range ( 53+38) lm.
66 L.Y. Lopez et al. / Minerals Engineering 75 (2015) 63–69

28 100
-1
26
B.concent. 0.15g.L
-1 90
24 B.concent. 0.30g.L
-1
22 B.concent. 0.45g.L 80
-1
20 B.concent. 0.60g.L
70
Q (mg R.ruber. g HZ)

-1
18 B.concent. 0.75g.L
-1

60

% Floatability
16
14 50
12
40
10
8 30 (-90+75 um)
6 (-75+53 um)
20 (-53+38 um)
4
2 10
0
0
1 2 3 4 5 6 7 8 9 10 0,0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8
pH -1
Biomass concentration (g.L )
Fig. 3. Adsorption measurements for R. ruber adsorb onto hematite surface in
function of pH, for a conditioning time of 5 min, particle size range ( 53+38) lm. Fig. 4. Hematite microflotation as function of biomass concentration; particle size
range of ( 90+75) lm, ( 75+53) lm and ( 53+38) lm; flotation time 5 min; pH 7.

pore size. The bed was maintained in a gently moving suspension


by the rotating magnetic stirrer and a controlled flow of air was 3.3.1. Effect of biomass concentration on mineral floatability
passed through the porous base. The volume of the cell was of Biomass concentration was varied in order to find an optimal
0.2 L (López, 2014). concentration of R. ruber cells for the performance of further flota-
Particles exhibiting hydrophobic surface properties became tion studies. It was found that the highest hematite floatability, an
attached to the bubbles. Depending upon the properties of the 84%, corresponded for a concentration value of 0.60 g/L, in concor-
solution the bubbles either formed froth or burst. Floated particles dance with previous results of zeta potential and adsorption stud-
were retained in both cases, either in the froth or on the annular ies (Fig. 4).
floor of the upper section, and were collected at the end of the test According to Dubel et al. (1992), hematite flotation in a
by washing through the side tube. The gas flow rate was standard- Hallimond tube for a particle size range of +53 lm 20 lm, at
ized at 15 mL/min (at atmospheric pressure). Flotation was contin- pH 7 and with a flotation time of 3 min, the floatability of hematite
ued for 5 min after the first appearance of bubbles. increases as M. phlei concentration does.
R. ruber froth was formed after 2 min of air released at the The effect of P. polymyxa onto hematite was studied by Deo
Partridge–Smith flotation cell. The bigger amount of bubbles was et al. (2001), and they showed that the flotation recovery of hema-
formed at a value of pH of 3. A lower amount of bubbles was tite was unaffected by increasing the cell number. At a cell density
observed at pH 4 and 5, decreasing until its complete depression of 1.5  109 cells/mL, only 9% of the hematite sample was recov-
at pH range from 6 to 11. In resume, R. ruber cell suspension ered in the float fraction.
achieves a higher froth formation from a pH range of 3–5, produc- According to Yang et al. (2013), the hematite recovery increased
ing the highest amount at the pH of its isoelectric point (pH 3). This rapidly as concentration of R. erythropolis increased from 0 to
effect could be explained due to the fact that at this pH the cells 75 mg/L, but levelled off at above 75 mg/L, therefor an optimal
have zero charge on their surface, which let the cells to coagulate hematite recovery was at that concentration (89.67% recovery).
forming cell flocs. Moreover, the interactions between the bacterial The recoveries of other three minerals increased slightly with
cells and the air bubbles would increase since the electrostatic increasing concentrations of R. erythropolis.
repulsion would be reduced (Merma et al., 2013; Okada et al.,
1990).
The flotation studies were done for different particle sizes: 80
-90+75um
90 lm +75 lm, 75 lm +53 lm, 53 lm +38 lm. The solution
-75+53um
was conditioned with NaCl 10 3 M, at a pH of 5, at 25 °C, and under 70 -53+38um
constant agitation to keep the particles suspended.
Before flotation experiments were performed, blank assays
60
were made to know how much of the initial mineral sample was
carried just by air bubbles (no addition of biomass or frother),
%Floatabilty

50
expressed as % floatability, or how much was burst to the froth
by agitation, expressed as % entrainment. Table 2 presents these
40
previous results.
As particle size decreases, the percentage of entrainment also
30
decreases, whilst % floatability achieved higher values.
20

Table 2
10
% Entrainment and % floatability for each particle size range.
2 4 6 8 10
Particle size range (lm) % Entrainment % Floatability pH
( 90+75) 5 8
( 75+53) 3 9 Fig. 5. Hematite microflotation as function of pH; particle size range of
( 53+38) 2 10 ( 90+75) lm, ( 75+53) lm and ( 53+38) lm; flotation time 5 min; biomass
concentration 0.15 g/L.
L.Y. Lopez et al. / Minerals Engineering 75 (2015) 63–69 67

Fig. 6. Images of blank floatability experiments: (a) biomass + flotanol and (b) only biomass, both at biomass concentration 0.60 g/L, at pH 3.

100 100
Biomass+Flotanol pH 3 -1
90 90 Biomass+Flotanol B.concent 0.15g.L
Biomass pH 3 -1
Biomass+Flotanol pH 7 Biomass B.concent 0.15g.L
80 80 Biomass+Flotanol B.concent 0.60g.L
-1
Biomass pH 7
-1
70 Biomass B.concent 0.60g.L
70
%Floatability

60 60
%Floatability

50 50

40 40

30 30

20 20

10 10

0 0
1 2 3 1 2 3
Particle size Particle size

Fig. 7. Effect of Flotanol in the bioflotation of hematite with R. ruber in function of Fig. 8. Effect of Flotanol in the bioflotation of hematite with R. ruber in function of
pH and particle size (biomass concentration 0.15 g/L). biomass concentration and particle size.

3.3.2. Effect of pH on mineral floatability


In the flotation process, an important variable, perhaps the most presented a higher interaction between R. ruber cells and hematite,
important, is pH of the suspension. This statement is supported by mainly for pH values below 3. Despite the high influence of pH, the
the fact that mineral surface or the bacterial cell wall is activated strong affinity between hematite and microbial cells is clearly
through dissolution or hydrolysis reactions. evident.
For this stage of the work, floatability studies, were performed Some studies reported a wide floatable pH range, well below
at a constant particle size range and biomass concentration the IEP of hematite. Strong flotation of hematite from pH 3 to 11
0.15 g/L, and in the pH range between 2 and 9. The solution con- was reported, using octadecylammonium chloride C18H37NH4Cl
taining hematite and R. ruber biomass was conditioned with NaCl as a collector (Iwasaki et al., 1960). The IEP of the hematite sample
10 3 M, at 25 °C and carried out for 5 min. was reported to be pH 6.7. Along the same line, it was found that
As it can be seen in Fig. 5, for all the size ranges, their highest hematite could be floated using dodecylamine as collector over
floatability values are at a pH around 3, pretty much similar to the pH range from 0.8 to 2.0 (Shergold et al., 1968), from pH
the pH of the IEP of R. ruber. This result goes in concordance with 3–10 (Shergold and Mellgren, 1971), and from pH 2–12
was found out as stated lines above, and in similarity with (Partridge and Smith, 1971). Therefore, it seems that the mecha-
Merma et al. (2013), Mesquita et al. (2003) and Botero et al. nism of electrostatic adsorption stabilized by hydrophobic interac-
(2007). Also, as seen in Fig. 5, higher floatability values are tions alone cannot satisfactorily explain the floatability of hematite
achieved for the smallest particle size range, 53 lm +38 lm. This well below its IEP.
was expected because smaller particles are easier to be attached to According to Mesquita et al. (2003) the R. opacus bacteria pre-
R. ruber biomass and less heavy to be carried by gas microbubbles. sented a higher preference for hematite than for quartz, achieving
The previous flotation results are in good accordance with the a floatability around 90% and using 600 mg/L of the bacteria. It is
former zeta potential and adsorption results, where it was possible to observe that this floatability value was presented next
68 L.Y. Lopez et al. / Minerals Engineering 75 (2015) 63–69

Fig. 9. Scanning electron images of hematite particles, showing the R. ruber cells adhered onto the mineral surfaces (magnification 3000 and 10000).

to the IEP of the bacteria, which is in accordance with the present by the biomass (Fig. 6b). This behaviour is supported by the fact
work. Likewise, Yang et al. (2013) noticed a floatability of hematite the R. ruber strain only form a stable froth at a pH value of 3. There-
around 90% when the R. erythropolis bacterium was used, using fore, even when this strain works effectively as a biocollector of
75 mg/L and at pH 6. However, according to the authors, electro- hematite, it strongly depends on the pH of pulp solution and of
static attraction is unlikely between this bacterium and hematite, concentration. Furthermore, flotation experiments were carried
so, specific interactions (hydrogen bonding, chemical interaction out using flotanol mixture with biomass suspension inside the
forces) should also be involved in the system, which is also in Partridge–Smith cell in aqueous medium using the indifferent elec-
accordance with the present work. trolyte NaCl 10 3 M, under same experiment conditions.
Finally, according to Faharat et al. (2008) the Bacillus polymyxa The effect of flotanol in function of pH and biomass is shown in
can act as a depressant of hematite. The Bacillus polymyxa rendered Figs. 7 and 8. In both figures the particle size range is represented
quartz surfaces more hydrophobic whilst simultaneously confer- by numbers 1 ( 90 lm +75 lm), 2 ( 75 lm +53 lm) to 3 ( 53 lm
ring hematite, corundum and calcite surfaces enhanced hydrophi- +38 lm).
licity. The authors observed that is possible to float quartz at Results of hematite bioflotation demonstrated the affinity of R.
pH < 4.3 with a recovery of 58% under these experimental condi- ruber for hematite working successfully as a collector, especially
tions. Whilst, hematite did not float at any pH value and its flota- for pH 3 and for a biomass concentration of 0.60 g/L. When adding
tion recovery was less than 10%. Finally, the results presented in 75 mg/L of flotanol to the aqueous medium, flotation results var-
this work show that R. ruber strain presents a great potential as a ied, as Figs. 7 and 8 shows.
biocollector of hematite. For smaller particles size ( 53 lm +38 lm), the floatability of
hematite with R. ruber increases whilst floatability with R. ruber
and flotanol presents no major influence in hematite floatability
3.3.3. Use of flotanol as frother by achieving almost the same values, even when the best condi-
Depending on the pH of the suspension, some flotation tions for bioflotation of hematite are presented (pH 3 and 0.60 g/
reagents, as amines, can act as collector and as frother (El-Shall L). Therefore, use a conventional frother as flotanol can be effective
et al., 2000). However, the partial replacement of the amine by for a size particle minus than 90 lm and bigger than 53 lm.
ordinary frothers has been investigated to be an attractive route. Mesquita et al. (2003), Botero et al. (2007) and Merma et al.
According to Soares (2012) the use of the frother Flotanol M (2013) showed that R. opacus strain can work not also as a selective
(75 mg/L) together with the collector Flotigam EDA (10 6 M) collector but also as a biofrother. More recently Merma et al.
increases the floatability of hematite at the pH range between 8 (2013) studied the behaviour of R. opacus as water surface tension
and 10. Araujo et al. (2004) reported that replacing approximately (70 m N/m) reducer. The greatest reduction in surface tension was
10% of the total amine dose with polyglycol-type frothers, such as with 0.15 g/L biomass. Froth was higher in between pH 3 and 7,
Flotanol D14 and Flotanol C7 increased the quartz recovery for the with surface tension values between 54 m N/m and 56 m N/m.
laboratory scale single mineral and Brazilian iron ore flotation. Moreover, the adaptation of the bacteria to a mineral substrate
As mentioned in the Literature review, some microorganisms caused an increase in tension surface of pH values 3, 5 and 7 and
currently used as bioreagents can also behave as biofrothers. The a reduction in alkaline medium.
property of reduce surface tension of water was conferred natu-
rally to these microorganisms due to the presence of amides in
their cell walls, which could make them behave as frothers. How- 3.4. SEM results
ever, the use of an ordinary frother was not reported in the
literature. Fig. 9 shows the results of SEM of hematite particles after inter-
Thus, the flotation experiments using flotanol, as frother, fol- action with R. ruber biomass. The concentration of biomass was of
lowed the same experimental procedure. The mineral was condi- 0.60 g/L or 109 cells/mL. The detailed experimental procedure for
tioned with the biomass suspension inside the Partridge–Smith bacteria cell counting is explained elsewhere (López, 2014). The
cell under constant stirring with a magnetic agitator for 5 min in micrographs revealed the presence of R. ruber rod cells adhere onto
aqueous medium using the indifferent electrolyte NaCl 10 3 M, hematite surface (particle size fraction +38 lm 53 lm). R. ruber
and a concentration of flotanol of 75 mg/L. The value of the concen- cells tend to gather at the moment of adhesion onto the mineral
tration of flotanol was taken from the literature and chose for eval- surface, forming a bond colony of cells.
uation in the hematite–R. ruber system after previous blank tests. For the B. subtilis cells adsorption onto hematite, adsorption
Fig. 6 shows the images of blank floatability experiments, with density of cells was found to be significantly higher on hematite
no hematite particles present in the flotation device. As can be seen compared to that on corundum, calcite, and quartz respectively.
there is a significant difference between both images. Fig. 6a shows Compared to quartz, adsorption density of bacterial cells was
the mixture of R. ruber biomass (0.60 g/L) with flotanol (0.75 g/L), almost ten times higher on hematite surfaces. Adsorption density
and the high of the froth formed is taller than the froth formed only of bacterial cells on calcite was two times higher than that on
L.Y. Lopez et al. / Minerals Engineering 75 (2015) 63–69 69

quartz. Among the above minerals, quartz exhibited the least sur- Chandraprabha, M.N., Natarajan, K.A., 2006. Surface chemical and flotation behavior
of chalcopyrite and pyrite in the presence of Acidithiobacillus thiooxidans.
face adsorption of B. subtilis followed by calcite (Sarvamangala and
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Mesquita et al. (2003) showed that scanning electron micro- Paenibacillus polymyxa onto hematite, corundum and quartz. Int. J. Miner.
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Díaz-Lópes, C.V., Pecina-Treviño, E.T., Orrantia-Borunda, E., 2012. A study of
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López, L.Y., 2014. Fundamental aspects of hematite flotation using the bacterial
The results presented in this paper showed the strong affiliation strain Rhodococcus ruber as a bioreagent. MSc. Dissertation – Department of
Materials Engineering, Pontifical Catholic University of Rio de Janeiro, Rio de
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(10 3 M NaCl), the zeta potential evaluation of hematite particles Merma, A.G., Torem, M.L., Morán, J.J.V., Monte, M.B.M., 2013. On the fundamental
before and after interaction with bacterial cells showed the modi- aspects in the apatite–quartz flotation using a Gram positive strain as a
bioreagent. Miner. Eng. 48, 61–67.
fication of hematite zeta potential profile. The biomass adhesion Mesquita, L.M.S., Lins, F.A.F., Torem, M.L., 2003. Interaction of a hydrophobic
was found more strongly attached for a pH around 3, at a concen- bacterium strain in a hematite–quartz flotation system. Int. J. Miner. Process.
tration of 0.6 g/L (or 109 cells/mL). The bioflotation of hematite 71, 31–44.
Natarajan, K.A., 2006. Microbially-induced mineral flotation and flocculation:
using R. ruber as bioreagent depends on the pH value, bacterial
prospects and challenges. In: Proceedings of XXIII International Mineral
concentration and particle size. The higher floatability of hematite Processing Congress, pp. 487–498.
was found at a pH value around 3, with a percentage of 84%, using Okada, K., Akagi, Y., Kogure, M., Yoshioka, N., 1990. Effects on surface charges of
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Also, were performed bioflotation studies using a commercial Partridge, A.C., Smith, G.W., 1971. Flotation and adsorption characteristics of the
frother for iron ores. Flotanol can be effective for a size particle hematite–dodecylamine–starch system. Can. Metall. Q. 10, 229–234.
minus than 90 lm and bigger than 53 lm. The scanning electron Raichur, A.M., Misra, M., Bukka, K., Smith, R.W., 1996. Flocculation and flotation of
coal by adhesion of hydrophobic Mycobacterium phlei. Colloids Surf., B 8, 13–24.
images showed the presence of R. ruber cells adhered on hematite Rao, K.H., Subramanian, S., 2007. Bioflotation and bioflocculation of relevance to
surface. minerals bioprocessing. In: Donati, Edgardo R., Sand, Wolfgang (Eds.), Microbial
Processing of Metal Sulfides. Springer, ISBN 978-1402055881, pp. 267–286.
Sarvamangala, H., Natarajan, K.A., 2011. Microbially induced flotation of alumina,
Acknowledgements silica/calcite from haematite. Int. J. Miner. Process. 99, 70–77.
Shergold, H.L., Mellgren, O., 1971. Concentration of hematite at the iso-octane–
The authors acknowledge CNPq (Conselho Nacional de water interface with dodecylamine as a collector. Trans. Inst. Min. Met. 80, 60–
68.
Desenvolvimento Científico e Tecnológico), VALE, CAPES Shergold, H.L., Prosser, A.P., Mellgren, O., 1968. New region of floatability in the
(Coordenação de Aperfeiçoamento de Pessoal de Nível Superior) hematite-dodecylamine system. Trans. Inst. Min. Met 77, C166–C170.
and FAPERJ (Fundação Carlos Chagas Filho de Amparo à Pesquisa Soares, Vanessa Aparecida Alves de Paula, 2012. Characterization of frothers with
different hydrocarbon chains and their influence on hematite surfaces. Master
do Estado do Rio de Janeiro) for the financial support.
Dissertation, Federal University of Minas Gerais, Graduate Program on
Metallurgical and Mines Engineering, 212p.
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