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9-Flanges Design of Non-Standard Flange PDF
9-Flanges Design of Non-Standard Flange PDF
¾Screwed flange
¾Blind flange
WELDING NECK FLANGE
They have
Th h a long,
l tapered
t d hub
h b
between the flange ring and the
weld joint. This hub provides a
gradual transition from the flange
ring thickness to the pipe wall
thickness thereby decreasing the
discontinuity and increasing the
strength.
Preferred
P f d ffor extreme
t service
i conditions
diti suchh as high
hi h temperature,
t t high
hi h
pressure, wide fluctuations in pressure and temperature and subzero
temperature.
SLIP-ON
SLIP ON FLANGE
The use of this type of flange should
be limited to moderate services where
pressure fluctuations,
fl i temperature
fluctuations, vibrations and shock are
not expected to be severe.
The fatigue life of this type of flange is 1/3 that of a weld neck flange.
The slip-on type of flange is widely used because of its greater ease of
alignment
li t in
i welding
ldi assembly bl andd bbecause off it
its llow iinitial
iti l cost.
t
LAP JOINT FLANGE
2
OPERATING CONDITION
Required bolt load for the operating conditions Wm1 should be
sufficient enough to resist the hydrostatic end force H and also
maintain the gasket joint-contact surface load Hp
Wm1 = H + Hp
= 0.785G2P + 2b x 3.14GmP
G = Diameter at the gasket load reaction
b = Effective
ff i gasket k width
id h
P = Internal pressure
m = Gasket factor ( It is ration of the gasket stress when the
vessel is under internal pressure to the internal pressure )
GASKET SEATING CONDITION
Minimum required bolt load for gasket seating
Wm2 = 3.14bGy
y = gasket-contact surface seating stress
LOOSE RING FLANGE
4.00
70 CAF
650
112.49
2
94.9 52.39
29 5
29.5 23 81
23.81
25 23.81
1406.17 1758
1406.17 1758
19185 86
19185.86 1079 98
1079.98
2698.9 5209.22
14268.5 55250.15
16967.48
19.355
HD = hydrostatic end force on the area inside of
flange
HT = difference between the hydrostatic end force
& hydrostatic end force on the area inside of
flange
HP = gasket load
13273.23 37.5 497.745
2698.9 25.46 68.76
1000.5 31.48 31.51
598.032
1.19
26.98 41.4
41.4 62
1
FLANGE ROTATION OR FLANGE RIGIDITY
Angular distortion of a flange under the influence of
bolt and reaction forces. Measured with respect
p to the
center of the cross section of the flange.
Flanges have been designed based on allowable stress
limits alone may not be sufficiently rigid enough to
control leakage.
109 4MO / Et3ln(K)K
J =109.4M l (K)KL
= 109.4 x 1407720 / 19475.03 x 623 In(1.19) x 0.2
= 0.953
WELD NECK FLANGE
343.00
fgg
fgg
fgg
fgg
FLANGE ROTATION OR FLANGE RIGIDITY
J =52.14MOV / LEgo2hoKI
= 52.14 x 19657140 x 0.3375
10.44 x 18280.25 x 102 x 129.23 x 0.3
= 0.46
OPTIONAL TYPE FLANGE
This type covers designs where the attachment of the flange to the nozzle
neck vessel or pipe wall is such that the assembly is considered to act as a
unit,
i which
hi h shall
h ll be
b calculated
l l d as an integral
i l flange,
fl except that
h for
f
simplicity the designer may calculate the construction as a loose type flange
provided none of the following values is exceeded :
go = 5/8”
5/8 ( 16 mm )
B / go = 300
P = 300 psi
Operating temperature = 700 oF