WELD NECK BODY FLANGE DESIGN CALCULATION CREATED BY : PRADEEP NAYAK FR

Shell ID 635
Shell THK 20 No. 24
BOLT M 24 No. 41.0814 Max.
B 58.74
Rh 36.51
E 28.58
Root Area 312.748

Material SA182 F316L

Design Temp. ºC 200 Design Pres. 55 kg/cm2
Allow stress 1111 kg/cm2

Gasket Moc HE-CGI, HE-CG, Spiral Wound gaskets for heat exchangers
m 3
y 703

Bolt Material SA193 Gr.B8 M20 to M24

h/ho = 0.354942603766 g1/go = 1.5

V 0.35 Fig. 2-7.3

F 0.865 Fig. 2-7.2
f 1 Fig. 2-7.6
Consider Thk 120 #SUFFICIENT#
Design Thk 117

#ALL CONDITIONS ARE SATISFACTORY#

BODY FLANGE
DESIGN DATA
Outside diameter of flange A 825 mm
Inside diameter of flange(corroded) B 635 mm
Bolt-circle diamter C 768 mm
Number of bolt n 24 set
Size of bolt Db 24 mm
Cross section area per a bolt Ar 312.75 mm2
Outside diameter of gasket do 732 mm
Width of gasket used to determine the basic gasket seating N 20 mm
Thickness of gasket Tg 4.5 mm
Thickness of hub at small end go 20 mm
Thickness of hub at back of flange g1 30.0 mm
Tub length h 40.0 mm
Corrosion allowance CA 0 mm
Intermal design pressure P 55 Kg/cm2G
Flange thickness t 120 mm
MATERIAL SPECIFICATION
FLANGE: SA182 F316L
Max. allowable stress at design temprtature Sfb 1111 Kg/cm2
Max. allowable stress at atm temprtature Sfa 1173 Kg/cm2
Gasket : HE-CGI, HE-CG, Spiral Wound gaskets for heat exch
Gasket or joint contact-surface unit seating load y 7.03 Kg/cm2
Gasket factor m 3
BOLT: SA193 Gr.B8 M20 to M24
Allowable bolt stress at design temperature Sb 1406.1 Kg/cm2
Allowable bolt stress at atm temperature Sa 1406.1 Kg/cm2
CALCULATION
1.FACTOR：
Ratio of outside diameter of alange to inside diameter of fl K 1.299
Factor involvig K T 1.798
U 8.305
Y 7.557
Z 3.904
Factor ho=(B×go)0.5 ho 112.694 mm
g1 /go= 0.000
h / ho= 0.000
Factor for intergraltype flages ,V V 0.350
Factor for intergraltype flages ,F F 0.865
Hub stress corrosion factor integral type flanges , f f 1.000
Factor d,d=(u/v)×ho×go2 d 1069577.0 mm3
Factor e,e=F/ho e 0.008 1/mm
Factor L,L=(te+1)/T+t3/d L 2.684
2.BOLT LOADS：(CNS9791-3.3)-
Basic gasket seating width , bo=N/2 bo 10.00 mm
Effective gasket or joint contact s b 7.97 mm
b=0.5(bo)0.5 for bo>6.35mm(0.25in) or b=bo for?bo<=6.35mm 7.97
Diameter at location of gasket load reaction G 716.08 mm
Min required bolt load for the operating conditions Wm1 280549.82 Kg
Wm1=0.785×G2×P+2×b×3.14159×m×P
Min required bolt load for gasket seating Wm2 126028.34 Kg
Wm2=3.14159×b×G×y
3.FLANGE MOMENT：(CNS9791-3.4)
For the operating conditions..
Total hydrostatic end force, H=0.785×G2× H 221390.00 Kg
Hydrostatic end force on area inside of flange ,HD=0.785×B HD
2
×P 174178.89 Kg
Difference between total hydrostatic end force and the hydrostatic end force
HT=H-HD HT 47211.12 Kg
Gasket load HG=Wm1-H HG 59159.82 Kg
3.1For intergral flange
Radial distance from BCD to point of intersection of hub and
R=(C-B)/2-g1 R 36.510 mm
Radial distance from the bolt circle to the circle on which HD acts=R+0.5×g1 Hd 51.510 mm
Radial distance from the bolt circle to the circle on which HT acts=(R+g1+hG)/2 Ht 46.239 mm
Radial distance from gasket load reaction to the bolt circle Hg 25.969 mm
Component of moment due to HD MD 8971954.39 kg-mm
Component of moment due to HG MG 1536317.70 kg-mm
Component of moment due to HT MT 2183017.06 kg-mm
Mo 12691289 kg-mm
Total flange moment for the operating conditions Mo=MD+MG+MT
3.2For gasket seating
Total cross-sectional area of bolts at root of thread required for the operting conditions Am1 19952.3 mm2
Total cross-sectional area of bolts at root of thread required for gaster seating Am2 8963.0 mm2
Total required cross-sectional area of bolts, taken as the greater of Am1 and Am2 Am 19952.3 mm2
Cross-section area of the bolts using the root diameter of th Ab 7506.0 mm2
Flang design bolt load , Wg=(Am+Ab)×Sa/2 Wg 193045.5 kg
Total flange moment for gasket seating , Mg=Wg×(C-G)/2 Mg 5013187.1 kg-mm
4.CALCULATION OF FLAGE STRESSES：(CNS9791-3.5)
Longitudinal hub stress ,SH=f×Mo/(L×g1 2×B) SH1 827.295 Kg/cm2
Longitudinal hub stress ,SH=f×Mg/(L×g1 2×B) SH2 326.790 Kg/cm2
Radial flange stress ,SR=(1.33×t×e+1)Mo/(L×t 2×B) SR1 115.047 Kg/cm2
Radial flange stress ,SR=(1.33×t×e+1)Mg/(L×t 2×B) SR2 45.445 Kg/cm2
Tangential flange stress ,ST=Y×Mo/(t 2×B)-Z×SR1 ST1 (449.047) Kg/cm2
Tangential flange stress ,ST=Y×Mg/(t 2×B)-Z×SR2 ST2 (34.830) Kg/cm2
5.CHECKED CODITIONS：(CNS9791-3.6)
SH is mot great SH= ### < *Sf= 2109.15 Kg/cm2
SR is not greate SR= ### < Sf= 1406.1 Kg/cm2
ST is not greate ST= (34.830) < Sf= 1406.1 Kg/cm2
(SH+SR)/2 is no = ### < Sf= 1406.1 Kg/cm2
(SH+ST)/2 is no = ### < Sf= 1406.1 Kg/cm2
#ALL CONDITIONS ARE SATISFACTORY#
6.MIX. USED THICKNEES OF FLANGE
The required for the not operting conditions t1 t1 71.32 mm
The required for the operting conditions t2 t2 116.60 mm
Design thickness of flange ,Tm=Mix.{t1,t2}+CA Tm 116.60 mm
ign thickness of flange is 117 mm.
orminal thickness used of 120 mm. #SUFFICIENT#
NOTE：
BY : PRADEEP NAYAK FROM DOMBIVLI, INDIA VISIT http://www.pvtools.weebly.com/
 t= 120 h= 40.0

B Rh
E = 28.6 12 31.75 20.6
16 44.45 28.6
20 52.39 31.8
R = 36.5 22 53.98 33.3
24 58.74 36.5
27 63.5 38.1
20

g1= 30.0 30 73.03 46

36 84.14 54
825
768

732

42 100 61.9
g0= 20.0 48 113 68.3
ID = 635
RF =
C=
A=

mm
mm
mm Maximum Allowable Stress, Kg/cm² for Metal Temperature, ºC
-30 to 4065 ###### 150 ### 250 300 325 350 375 400 425 450
mm SA31407 ######### 1407 ### 1407 1407 1407 ### ### 1407 1397 1366
1203 ### ###### 1203 ### 1162 1091 1061 1030 997 909 769 638
mm2 SA3
mm SA11173 ######### 1173 ### 1050 999 976 960 946 927 908 895
mm SA11407 ######### 1366 ### 1285 1213 1183 ### ### 1132 1122 1101
mm SA11173 ######### 1173 ### 1050 996 977 960 947 934 915 901
mm SA11407 ######### 1050 ### 917 876 858 838 821 808 788 775
mm 1203 ### ###### 1203 ### 1162 1091 1061 1030 997 909 769 638
SA2
mm SA21407 ######### 1407 ### 1387 1315 1275 ### ### 1030 856 683
mm SA 1407 ######### 1407 ### 1387 1315 1275 ### ### 1030 856 683
Kg/cm2G
mm

Kg/cm2
Kg/cm2

Kg/cm2

Kg/cm2
Kg/cm2

mm

mm3
1/mm

mm
mm

mm
mm
mm
mm
mm
kg-mm
kg-mm
kg-mm
kg-mm

mm2
mm2
mm2
mm2

kg-mm

Kg/cm2
Kg/cm2
Kg/cm2
Kg/cm2
Kg/cm2
Kg/cm2
Kg/cm2
Kg/cm2
Kg/cm2
Kg/cm2
Kg/cm2

mm
mm
mm
Self energiz 0 0
Elastomer w 0.5 0
Elastomer w 1 14.06139
Mineral fib 2 112.4911
Mineral fib 2.75 260.1358
Mineral fib 3.75 456.9952
Elastomers 1.25 28.12278
Elastomers 2.25 154.6753
Elastomers 2.5 203.8902
Elastomers 2.75 260.1358
Vegetable f 1.75 77.33766
Spiral woun 2.5 703.0696
Spiral woun 3 703.0696
Corrugated 2.5 203.8902
Corrugated 2.75 260.1358

Corrugated 3 316.3813
Corrugated 3.25 386.6883
Corrugated 3.5 456.9952
Corrugated 2.75 260.1358
Corrugated 3 316.3813
Corrugated 3.25 386.6883
Corrugated 3.5 456.9952
Corrugated 3.75 534.3329
Flat metal, 3.25 386.6883
Flat metal, 3.5 456.9952
Flat metal, 3.75 534.3329
Flat metal, 3.5 562.4557
Flat metal, 3.75 632.7626
Flat metal, 3.75 632.7626
Grooved me 3.25 386.6883
Grooved met 3.5 456.9952
Grooved met 3.75 534.3329
Grooved me 3.75 632.7626
Grooved met 4.25 710.1003
Solid flat 4 618.7012
Solid flat m 4.75 913.9905
Solid flat m 5.5 1265.525
Solid flat 6 1532.692
Solid flat 6.5 1827.981
 Ring Joint: 5.5 1265.525
Ring Joint 6 1532.692
Ring Joint: 6.5 1827.981
PTFE 2 201
HE-CGI, HE 3 703

E Root Area
15.88 72.398
20.64 138.324
23.81 217.051 SA193 Gr.7 Upto M65
25.4 272.419 SA193 Gr.B8 Upto M20
28.58 312.748 SA193 Gr.B8 M20 to M24
29 413.852 SA193 Gr.B8M Upto M20
33.34 502.965 SA193 Gr.B8M M20 to M24
39.69 738.015
49.21 1018.218
55.56 1342.959

mperature, ºC
475 500
1091 694
464 322

883 -
1101 1091
- -
763 751
464 322

521 343
521 343
m
1757.7
1757.7
1406.1
1546.8
1406.1
10000 3
10000 3
10000 3
10000 3
10000 3
10000 3
5000 3
4200 3
10000 3
2500 2
10000 3
2500 2
1885 1.4
2320 1.4
1885 1.4
2320 1.4
1595 1.4
1885 1.4
1595 1.4
2900 3.2
2900 3.2
3335 3.7
3335 3.7
3335 3.7
900 2
900 2
2500 2
2500 2
2500 2
2500 2
2500 2
18000 5.5
21800 6
26000 6.5

10000 3
5000 3
5000 3
3700 2.75
3700 2.75
3700 2.75
3700 2.75
3700 2.75
2500 2.75
900 2
2500 2

2500 4
1800 4
3500 7
5000 10
7000 24
4500 6
3000 4.5
4000 7
3050 4.2
4400 5.2
2100 3.5
3000 6.6
3050 2.1
3500 4
2800 3.5
4200 6.7
2500 8.1
2300 7.4
2000 2
1800 1.5
3600 1.5
2600 6.6
3300 6.6
2400 3.5
3900 5.5
2350 3.5
3200 8
2550 6.5
2800 8
4100 4.5
4100 6
4800 11.4
6500 22
2750 5
3500 5
1650 3
3000 2.5
2350 2
2500 2
1650 2.8
1600 2
1700 3
2200 3
2200 2
2500 2
1500 2.6
2200 2
2200 2
3700 7
800 2
1400 2.8
2300 3.7
2800 5.5
2800 6
3500 5
4000 5
3500 5
4000 5
1650 3
2500 3
1500 3
1700 3
y --- ASME ----
Self energizing type (O rings, elastomers etc.)
Elastomer without fabric or high % of mineral fiber < 75A Shore Durometer
Elastomer without fabric or high % of mineral fiber > 75A Shore Durometer
Mineral fiber with suitable binder (CAF) 1/8 inch
Mineral fiber with suitable binder (CAF) 1/16 inch
Mineral fiber with suitable binder (CAF) 1/32 inch
Elastomers with cotton fabric insertion
Elastomers with fiber fabric insertion 3-ply
Elastomers with fiber fabric insertion 2-ply
Elastomers with fiber fabric insertion 1-ply
Vegetable fiber
Spiral wound metal, fiber filled: Carbon
Spiral wound metal, Monel and Nickel-base alloys
Corrugated metal, fiber inserted, or corr. (MJAF) Soft Aluminum
Corrugated metal, fiber inserted, or corr. (MJAF) Soft Copper or Brass
Corrugated metal, fiber inserted, or corr. (MJAF) Iron of Soft Steel
Corrugated metal, fiber inserted, or corr. (MJAF) Monel of 4%-6% chrome
Corrugated metal, fiber inserted, or corr. (MJAF) S/S and Nickel-base
Corrugated metal: Soft Aluminum
Corrugated metal: Soft copper or brass
Corrugated metal: Iron or soft steel
Corrugated metal: Monel or 4%-6% chrome
Corrugated metal: S/S and nickel-base
Flat metal, jacketed mineral fiber filled: Soft Aluminum
Flat metal, jacketed mineral fiber filled: Soft copper or brass
Flat metal, jacketed mineral fiber filled: Iron or soft steel
Flat metal, jacketed mineral fiber filled: Monel
Flat metal, jacketed mineral fiber filled: 4%-6% chrome
Flat metal, jacketed mineral fiber filled: S/S and nickel-base
Grooved metal: Soft Aluminum
Grooved metal: Soft copper or brass
Grooved metal: Iron or soft steel
Grooved metal: Monel or 4%-6% chrome
Grooved metal: S/S and nickel-base
Solid flat metal: Soft Aluminum
Solid flat metal: Soft copper or brass
Solid flat metal: Iron or soft steel
Solid flat metal: Monel or 4%-6% chrome
Solid flat metal: S/S and nickel-base
Ring Joint: Iron or soft steel
Ring Joint: Monel or 4%-6% chrome
Ring Joint: S/S and nickel-base
PTFE
 HE-CGI, HE-CG, Spiral Wound gaskets for heat exchangers

---- Flexitallic Gasket Factors -----

703.0696 CG, CGI, R, RIR, Spiral Wound gaskets
703.0696 CG-RJ, CGI-RJ, Spiral Wound Ring gaskets
703.0696 HE-CGI, HE-CG, Spiral Wound gaskets for heat exchangers
703.0696 Spiral Wound Styles M, MC and MCS for Boiler Manhole Assemblies
703.0696 Spiral Wound Style T for Boiler handhole and Tubecap Assemblies
703.0696 Baker gasket for HF Acid & Hazardous Chemical applications
351.5348 LS, LSI, Spiral Wound Low Stress gaskets
295.289232 Thermiculite 715: Coreless sheet, 1/16in thick (high temperature applications
703.0696 Thermiculite 735: Spiral Wound filler (high temperature)
175.7674 Thermiculite 815: Tanged sheet, 1/16in thick (high temperature applications)
703.0696 Thermiculite 835: Spiral Wound filler (high temperature)
175.7674 Thermiculite 845: Flexpro (Kammprofile) facing (high temperature)
132.5286196 Sigma 500, PTFE gasket: PTFE, Glass Microspheres 1/32in thick
163.1121472 Sigma 511, PTFE gasket: PTFE, Silica 1/32in thick
132.5286196 Sigma 522, PTFE gasket: PTFE, Barium Sulfate 1/16in thick
163.1121472 Sigma 533, PTFE gasket: PTFE, Barium Sulfate 1/32in thick.
112.1396012 Sigma 588, PTFE gasket: PTFE 1/16in thick.
132.5286196 Sigma 599, PTFE gasket: PTFE, Glass Microspheres 1/16in thick
112.1396012 Sigma 600, PTFE gasket: PTFE 1/32 - 1/4in thick
203.890184 SF 2401, Compressed Fiber Sheet gaskets: Synthetic, NBR
203.890184 SF 2420, Compressed Fiber Sheet gaskets: Synthetic, SBR
234.4737116 SF 3300, Compressed Fiber Sheet gaskets: Aramid, Glass, NBR
234.4737116 SF 3500, Compressed Fiber Sheet gaskets: Aramid, Glass, NBR
234.4737116 SF 5000, Compressed Fiber Sheet gaskets: Carbon, Aramid, NBR
63.276264 Flexicarb NR, Compressed Fiber Sheet gaskets
63.276264 Flexicarb SR, Compressed Fiber Sheet gaskets: Graphite, Flat 316SS Core
175.7674 Flexicarb ST, Compressed Fiber Sheet gaskets: Graphite, Tanged 316SS Core
175.7674 Flexpro (Kammprofile), facing material : Flexicarb Flexible Graphite
175.7674 Flexpro (Kammprofile), facing material : PTFE
175.7674 2500.0 Flexpro (Kammprofile), facing material : Soft Materials
175.7674 MRG (Metal Reinforced Gasket) gasket
1265.52528 RTJ (Ring type Joints), Iron or soft steel
1532.691728 RTJ (Ring type Joints), Monel or 4%-6% chrome
1827.98096 RTJ (Ring type Joints), Stainless steel or Nickel based alloys

----- Lamons Gasket Factors -----

703.0696 Lamons SpiralSeal (W, WR, WRI-HTG) (Spiral Wound)
351.5348 Lamons Spiralseal WRI-LP (Spiral Wound, Low compression with corrosion protection)
351.5348 Lamons Spiralseal WRI-LC (Spiral Wound, Low compression)
260.135752 Lamons Kammpro (LP-1, LP-2, LP-3) (Kammprofile)
260.135752 Lamons Kammpro-ORJ, Kammpro-HTG (Kammprofile)
260.135752 Lamons CMG (Corrugated Metal gasket with graphite layers)
260.135752 Lamons CMGT (Corrugated Metal gasket with graphite layers and PTFE inner ring)
260.135752 Lamons CMG-EX (Corrugated Metal gasket for thermal fluctuations)
175.7674 Lamons CMG-PTFE (Corrugated Metal gasket with PTFE layers)
63.276264 Lamons LG-SS (Metal Reinforced Flexible Graphite)
175.7674 Lamons LG-TC (Metal Reinforced Flexible Graphite with tanged insert)

---- Garlock Gaskrt Factors -----

175.7674 Garlock Compressed Non-Asbestos 700
126.552528 Garlock Compressed Non-Asbestos 2550 1/16 & Under
246.07436 Garlock Compressed Non-Asbestos 2550 1/8
351.5348 Garlock Compressed Non-Asbestos 2900 1/16 & Under
492.14872 Garlock Compressed Non-Asbestos 2900 1/8
316.38132 Garlock Compressed Non-Asbestos 2930 1/16 & Under
210.92088 Garlock Compressed Non-Asbestos 2950 1/16 & Under
281.22784 Garlock Compressed Non-Asbestos 2950 1/8
214.436228 Garlock Compressed Non-Asbestos 3000 1/16 & Under
309.350624 Garlock Compressed Non-Asbestos 3000 1/8
147.644616 Garlock Compressed Non-Asbestos 3200/3400 1/16 & Under
210.92088 Garlock Compressed Non-Asbestos 3000/3400 1/8
214.436228 Garlock Compressed Non-Asbestos 3300 1/16 & Under
246.07436 Garlock Compressed Non-Asbestos 3300 1/8
196.859488 Garlock Compressed Non-Asbestos 3700 1/16 & Under
295.289232 Garlock Compressed Non-Asbestos 3700 1/8
175.7674 Garlock Compressed Non-Asbestos 3760 1/16 & Under
161.706008 Garlock Compressed Non-Asbestos 3760 1/8
140.61392 Garlock Compressed Non-Asbestos 3800 1/16 & Under
126.552528 Garlock Compressed Non-Asbestos CP-3900 1/16 & Under
253.105056 Garlock Compressed Non-Asbestos CP-3900 1/8
182.798096 Garlock Compressed Non-Asbestos IFG-5500 1/16 & Under
232.012968 Garlock Compressed Non-Asbestos IFG-5500 1/8
168.736704 Garlock Compressed Non-Asbestos IFG-5507 1/16 & Under
274.197144 Garlock Compressed Non-Asbestos IFG-5507 1/8
165.221356 Garlock Compressed Non-Asbestos HTC-9800 1/16 & Under
224.982272 Garlock Compressed Non-Asbestos HTC-9800 1/8
179.282748 Garlock Compressed Non-Asbestos HTC-9850 1/16 & Under
196.859488 Garlock Compressed Non-Asbestos HTC-9850 1/8
288.258536 Garlock Compressed Non-Asbestos G-9900 1/16 & Under
288.258536 Garlock Compressed Non-Asbestos G-9900 1/8
337.473408 Garlock Compressed Non-Asbestos ST-706 1/16 & Under
456.99524 Garlock Compressed Non-Asbestos ST-706 1/8
193.34414 Garlock GYLON Series Fawn 1/16 & Under
246.07436 Garlock GYLON Series Fawn 1/8
116.006484 Garlock GYLON Series 3504 Blue 1/16 & Under
210.92088 Garlock GYLON Series 3504 Blue 1/8, 3/16, 1/4
165.221356 Garlock GYLON Series 3510 Off-White 1/16 & Under
175.7674 Garlock GYLON Series 3510 Off-White 1/8, 3/16, 1/4
116.006484 Garlock GYLON Series 3530 Black 1/16 & Under
112.491136 Garlock GYLON Series 3530 Black 1/8, 3/16, 1/4
119.521832 Garlock GYLON Series 3540 1/16 & Under
154.675312 Garlock GYLON Series 3540 1/8
154.675312 Garlock GYLON Series 3540 3/16
175.7674 Garlock GYLON Series 3540 1/4
105.46044 Garlock GYLON Series 3545 1/16 & Under
154.675312 Garlock GYLON Series 3545 1/8
154.675312 Garlock GYLON Series 3545 3/16
260.135752 Garlock GYLON Series 3545 1/4
56.245568 Garlock GYLON Series 3545 1/8 (in envelope)
98.429744 Garlock ENVELON Series 3565 1/16 & Under
161.706008 Garlock ENVELON Series 3565 1/8
196.859488 Garlock ENVELON Series 3565 3/16
196.859488 Garlock ENVELON Series 3565 1/4
246.07436 Garlock ENVELON Series 3560 1/16 & Under
281.22784 Garlock ENVELON Series 3560 1/8
246.07436 Garlock ENVELON Series 3561 1/16 & Under
281.22784 Garlock ENVELON Series 3561 1/8
116.006484 Garlock GYLONGen2 3594 1/16 & Under
175.7674 Garlock GYLONGen2 3594 1/8
105.46044 Garlock PTFE 8764 1/16 & Under
119.521832 Garlock PTFE 8764 1/8
m y
0 0
 0.5 0
1 14.06139
2 112.4911
2.75 260.1358
3.75 456.9952
1.25 28.12278
2.25 154.6753
2.5 203.8902
2.75 260.1358
1.75 77.33766
2.5 703.0696
3 703.0696
2.5 203.8902
2.75 260.1358
3 316.3813
3.25 386.6883
3.5 456.9952
2.75 260.1358
3 316.3813
3.25 386.6883
3.5 456.9952
3.75 534.3329
3.25 386.6883
3.5 456.9952
3.75 534.3329
3.5 562.4557
3.75 632.7626
3.75 632.7626
3.25 386.6883
3.5 456.9952
3.75 534.3329
3.75 632.7626
4.25 710.1003
4 618.7012
4.75 913.9905
5.5 1265.525
6 1532.692
6.5 1827.981
5.5 1265.525
6 1532.692
6.5 1827.981
2 201
3 703