Road Map for Industrial Engineering and Productivity Improvement

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Definition:
SMV :Standad Minute Value
GSD : General Sewing Data
OPL :One Point Lesson
OEE :Overall Equipment Effectiveness
MIS :Management Information System
PDCA :Plan-Do-Check-Act
CPAMS: Computerized Performanced Assessment Management System ( for operators)

Manufacturing Excellence
Phase-4 Phase-5
Phase-1 Phase-2 Phase-3 Phase-6
Lean, DMAIC, Project Establish MIS and Establish Quality Implement Standard Develop OEE Implement KPI
Charter Productivity baseline Base line Quality Baseline To achieve desired
Output And development goal Control and audit system Productivity

L GAP analysis for Training on Standard

-Visual Management -Implement Standard Implement MIS
-Training and Quality control Quality control and Audit Process And productivity
motivation And Quality Audit System With format and MIS Progress plan
Input -Calculate current System Cutting, Sewing and Set KPI and KRA
(LEAN tools) Finishing Machine MIS
Productivity And Utilization Report
CPAMS
Machine Utilization
Plan

Process Development Visualization of Output Benchmark for Quality Develop Quality Circle Standardization Set KRA and KPI
to achieve goals
Focus on

PDCA for All Phases

 Detail Plan for Industrial Engineering and Productivity Improvement

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Work-plan for phase-1

Activity Resource person Start on

1.Conduct training on Productivity Improvement Head of IE

2.Disseminate the knowledge of Time study in

the front line employee(moderate training) Work study officer
Work plan for phase-2:

Training : Arrange training on Visual Management. Head of IE

Work-plan for phase-3 Head of IE and Quality Control Manager

Study of correct Quality system, Quality Manual
Defects andlysis and coding
Work-plan for phase-4 Head of IE and Quality Control Manager
Implentation of Standart pracice of Quality formate
Quality MIS, Quality Manual handover to Quality
Control officer, Quality Controller and so on
Work-plan for phase-5 Head of IE and MIS officer
Measure OEE, Develop strong MIS, Visual management
Machine Utilization and workers' perforance,
Productivity progressing report
Work-plan for phase-6 All Departments & WS officer
Training and develop KRA and KPI to achive target goals
Computerized Performanced Assessment Management System ( for operators)