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Indium and Tin Recovery From Waste LCD Panels Using Citrate
Indium and Tin Recovery From Waste LCD Panels Using Citrate
Waste Management
journal homepage: www.elsevier.com/locate/wasman
Indium and tin recovery from waste LCD panels using citrate
as a complexing agent
Adrián López-Yáñez a, Alejandro Alonso b, Alejandra Vengoechea-Pimienta c,
Jorge Ramírez-Muñoz a,⇑
a
Departamento de Energía, Universidad Autónoma Metropolitana-Azcapotzalco, Av. San Pablo 180, Col. Reynosa Tamaulipas, Azcapotzalco, 02200 CDMX, Mexico
b
CONACYT, Universidad Autónoma Metropolitana-Azcapotzalco, Av. San Pablo 180, Col. Reynosa Tamaulipas, Azcapotzalco, 02200 CDMX, Mexico
c
Grupo de investigación GISA, Universidad de La Guajira, Facultad de Ingeniería, Km 5 vía a Maicao, Riohacha, La Guajira, Colombia
a r t i c l e i n f o a b s t r a c t
Article history: In this work, an environmentally-friendly leaching process for the recovery of indium (In) and tin (Sn)
Received 21 September 2018 from LCD panel waste was investigated. Easily degradable citrates (C6H5O3 7 ), i.e., sodium citrate and
Revised 7 July 2019 citric acid, were used as complexing agents. The morphology and composition of the species present in
Accepted 20 July 2019
the LCD powder before and after the leaching processes were characterized by scanning electron micro-
scopy (SEM) and energy dispersive spectroscopy (EDS). The concentrations of In, Sn, and iron (Fe) present
in the leachate were determined by atomic absorption spectrometry (AAS). The necessary thermody-
Keywords:
namic conditions for achieving substantial In recovery were established by using MEDUSA software.
LCD panel
Indium recovery
The optimal process conditions were determined experimentally by varying the initial citrate concentra-
Indium tin oxide tion as well as by using reducing or oxidizing media, respectively hydrazine (N2H4) or hydrogen peroxide
Citrate (H2O2). It was found that using N2H4 in a citrate solution as a reducing agent enhances the leaching effi-
Alternate leaching agents ciency. However, high concentrations of Sn and Fe with respect to In were found in the LCD powder.
Therefore, a pretreatment processes to first remove the excess of Sn and Fe, which compete with In for
the citrate, was implemented. Leaching with 1 M citrate, 0.2 M N2H4, at pH = 5, using sodium hydroxide
(NaOH) at solid:liquid (S:L) ratio of 20 g∙L1, yielded a remarkably high In recovery of 98.9% after 16.6 h.
Ó 2019 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.wasman.2019.07.030
0956-053X/Ó 2019 Elsevier Ltd. All rights reserved.
182 A. López-Yáñez et al. / Waste Management 96 (2019) 181–189
divided into two main areas, namely bioleaching, and biosorption. materials with a higher level of resistance to corrosion (e.g., stain-
Bioleaching has been successfully applied in the recovery of metals less steel Grade 316) are necessary for the process equipment, and
from metallic sulfides, which are the main minerals that carry most in addition, it is an environmentally friendly recovery processes (Li
of the base and precious metals, through the use of bacteria- et al., 2010a; 2010b). Other advantages of using organic acids are
assisted reactions. On the other hand, biosorption is a passive lower operating costs and easier separation of the metal of interest
physical-chemical interaction between the solid surface and (in this case In). To the best of the authors’ knowledge, there are no
microorganisms and ions in solution, in which living or dead previous studies where the citrate has been used for In recovery
microorganisms can be used. Many microorganisms, including from LCD waste.
algae, bacteria, yeast and fungi, are known to act as biosorbents The aim of this study is to employ a hydrometallurgical process
of heavy and precious metals. Biometallurgical extraction of metals for the recovery of In and Sn from LCD screens using citrate from
such as Co, Mo, Ni, Pb, and Zn from sulfur minerals is technically two sources: sodium citrate (Na3C6H5O7) and citric acid. With this
feasible. However, at present only copper and gold are produced purpose, the paper is organized as follows: Section 2 contains the
industrially in significant proportions with this technique (Cui description of LCD screen disassembly process and further pulver-
and Zhang, 2008; Itoh and Maruyama, 2011). ization of LCD waste. It also contains the description of the exper-
Other types of recovery processes of In from LCD panels are imental setup for the leaching, and the scanning electron
through chloride volatilization, where recovery of In from In2O3 microscopy (SEM) and energy dispersive spectroscopy (EDS) anal-
is enhanced when the molar ratio Cl/In in nitrogen (N2) and air yses performed on the solids after leaching. Section 3 is divided
atmospheres increase (Park et al., 2009). Hasegawa et al. (2013a) into five parts: In Section 3.1, the total contents of In, Sn and Fe
developed a new process for the recovery of In using aminopoly- in the batch LCD powder was determined by using aqua regia
carboxylate chelants (APC) as the extractant. In another work, digestion method. In Section 3.2, the composition of the LCD pow-
Hasegawa et al. (2013b) proposed a solid phase extraction (SPE) der was determined before the leaching by SEM and EDS analyses.
gel, known as molecular recognition technology (MRT), which is In Section 3.3 a thermodynamic study of the equilibrium of species
claimed to have selectivity in binding the analyte of interest even in the leaching systems with predominance zone diagrams (PZD) is
in highly-concentrated matrix solutions. Yoshida et al. (2014) carried out. In Section 3.4, different experimental setups for leach-
recovered In from LCD panel waste using subcritical water at var- ing of In from LCD-powder are shown. In Section 3.5, the composi-
ious temperatures and reaction times. tion of the LCD powder was determined by SEM-EDS after leaching.
Another well-stablished method commonly used to enrich Finally, in Section 4 the relevant conclusions are laid down.
metallic oxides from mineral sources, e.g., lead, zinc and copper
oxide minerals, is froth flotation (Feng et al., 2017; Feng et al.,
2. Materials and methods
2018; Feng et al., 2019). In this method, a sulfidizing reagent
(e.g., Na2S, H2S) is used to condition the mineral surface for the
The experimental procedure consisted of three main stages. In
concentration of sulfide species, which improve the mineral floata-
the first one, the flat screens were taken apart and the LCD panels
bility in comparison with metal oxide minerals (Feng et al., 2017).
obtained were milled and sieved. After that, the resulting powder
It is necessary to clarify that this is only a concentration stage
was put in contact with the leaching solutions, and samples were
inside the hydrometallurgy or pyrometallurgy processes.
taken during the leaching stage. Finally, once the leaching was
On the other hand, the hydrometallurgical processing consists
over, solids were separated by filtration, then dried and analyzed
of the acid or alkaline leaching of the solid material. In particular
by SEM. In Sections 2.1–2.3, a more detailed explanation of the
cyanide and thiosulfate are systems used in silver and gold leach-
methodology can be found.
ing, and ammonia is employed in some cases for the solubilization
It is important to emphasize that a previous study, based on
of copper, just to mention two examples.
solution thermodynamics was performed in order to determine
After the leaching and its corresponding liquid-solid separation,
the composition of the leaching solutions. For this purpose, the
the pregnant solution is subjected to separation and purification
open source software MEDUSA (Puigdomenech, 2004) was used
procedures such as precipitation of impurities, solvent extraction,
to obtain the phase diagrams of the chemical systems
adsorption and ion exchange, in order to isolate and concentrate
In3+-C6H5O3 2+ 3 3+ 3
7 , Sn -C6H5O7 and Fe -C6H5O7 in sulfuric or nitric
the metals of interest. The main reagents used in this process are
acid media and in presence or absence of phosphate ions.
mainly sulfuric acid, hydrochloric acid and nitric acid (Hsieh
et al., 2009; Li et al., 2011; Li et al., 2009; Yang et al., 2013; Yang
et al., 2014). 2.1. Disassembly and pulverization
In the aforementioned studies, the use of inorganic acids for the
leaching process is common. However, some authors have shown Waste LCD flat screens were disassembled, and the polarizing
that it is possible to recover metals from waste lithium-ion batter- plastic film was removed from the glass substrate using a heat
ies using organic acids, instead of mineral acids. For instance, Li gun. After that, the separated glass sheets were milled using a
et al. (2010a, 2010b) recovered Li and Co from lithium-ion battery tooth disc mill (12.5 cm diameter) and thereafter with an agate
employing DL-malic acid and a mixture of citric acid (C6H8O7) and mortar until a fine powder was obtained. This solid was sieved
H2O2 as leaching agents. Their results show a highly efficient and just one fraction (74+44 lm) was used in further experi-
recovery of these metals. Nayaka et al. (2015) recovered Li and ments. The particle size chosen is frequently used in industrial
Co using an aqueous mixture of C6H8O7 (chelating agent) and leaching, as it ensures an acceptable homogeneity in the solid
ascorbic acid (reductant) and the dissolution proceeded with a batch and at the same time avoiding excessive energy consump-
reductive-complexing mechanism. Li et al. (2015), by using suc- tion during milling.
cinic acid as a leaching agent in the presence of H2O2 recovered
Li and Co from spent lithium-ion batteries. On this basis, the aim 2.2. Leaching
of the present work consists in studying the use of an organic acid
(citrate) for recovering In from LCD waste. The leaching was carried out in a beaker with an overhead stir-
Using an organic complexing agent, e.g., citrate, represents sig- rer (CaframoÓ). Firstly, 250 mL of solution was put in the beaker;
nificant advantages with respect to using ubiquitous mineral acids, then 5 g of LCD powder sample was added, and the leaching began.
such as sulfuric acid (H2SO4). For instance, no special construction In all experiments, the leaching slurry was agitated at 450 rpm. At
A. López-Yáñez et al. / Waste Management 96 (2019) 181–189 183
Fig. 2. Pourbaix-type diagrams for (a) In3+-C6H5O3 2 3+ 3 2+ 3 2 2+ 3 3+ 3
7 with SO4 , (b) In -C6H5O7 with NO3 , (c) Sn -C6H5O7 with SO4 , (d) Sn -C6H5O7 with NO3 , (e) Fe -C6H5O7 with
SO2 3+ 3 3+ 3 3 3+ 3 3
4 , (f) Fe -C6H5O7 with NO3 (cr = crystalline species), (g) In -C6H5O7 with PO4 , and (h) Fe -C6H5O7 with PO4 .
A. López-Yáñez et al. / Waste Management 96 (2019) 181–189 185
solid state with respect to Sn and Fe is much lower, as was evident hand, Fe presents a higher (92%) recovery rate than those of In
when compositions were determined after the acid digestion (see and Sn, just as the thermodynamic study predicted (Fig. 2a, c and
Section 3.1). e). In this recovery process, a solution with 1 M Na3C6H5O7 reaches
The proper conditions to carry out the reactions were obtained pH = 9, then H2SO4 was added in order to adjust the solution to
from the Pourbaix-type diagrams. At pH = 5, the In-citrate complex pH = 5 and locate it inside the theoretical window where thermo-
formation is favored, therefore, this value was chosen for the ensu- dynamic diagrams predict that In and Sn are soluble.
ing experiments. On the other hand, the recovery rates shown in Fig. 3b were
obtained in the presence of HNO3 instead of H2SO4. It is seen that
3.4. LCD powder leaching using citrate as a complexing agent the recovery of In significantly decreases in comparison with sulfu-
ric acid media (data shown in Fig. 3a), reaching only 12% after 6 h
In this work, Na3C6H5O7, instead of a mineral acid, was pro- of reaction. The amount of soluble Sn remained at 33%, however,
posed as a complexing agent, as it is regularly used in the extrac- the removal of Fe(III) was significantly favored with HNO3, increas-
tion of heavy metals from minerals and electronic waste. On the ing its dissolution rate to 98% in just 6 h of reaction, after that, its
other hand, the use of an organic ligand allows the design of concentration remained unchanged.
environmentally-friendly processes, besides considerable savings As mentioned earlier, in Fig. 3a and b, N2H4 was used to gener-
in capital costs of equipment, as these reagents are less corrosive ate a reducing media to favor the solubilization of In2O3 and SnO2,
and produce no toxic vapors. Furthermore, only a few works have releasing In from the solid matrix. It is to be noted that despite the
been reported in the literature employing organic acids for the fact that In(III) is soluble in water owing to its complexation with
extraction of metal species of interest. citrate, Sn(IV) is not. The presence of N2H4 favors the reaction out-
In general, an oxidizing or reducing agent is needed in the lined in Eq. (1), where Sn(IV) is reduced to Sn(II), which forms com-
leaching stages in order to solubilize the metals of interest due plexes with the leaching agent (see Fig. 2c and d).
to an oxidation number change. In this case, as In is present in
2SnO2 þ N2 H4 ! 2SnO þ 2H2 O þ N2 ð1Þ
LCD panels with its higher oxidation state, as an oxide (In2O3), in
the first leaching tests N2H4 was used as a reducing agent. However, it is possible that the LCD glass structure contains
Fig. 3 a shows the recovery rates for In, Sn and Fe as a function some reduced phases, such as metallic iron or aluminum, which
of the reaction time. It is observed that 43% of In was recovered can prevent In solubilization, by promoting a cementation reaction.
after 9 h of reaction and Sn presents a similar rate. On the other Therefore, it was deemed convenient to establish an oxidation
100
Recovery (In)
Recovery (Sn)
Recovery (Fe)
80
60
Recovery (%)
40
20
0
0 100 200 300 400 500 600 700
Time (min)
a)
100
100
80
80 (In) (In)
(Sn) (Sn)
(Fe) (Fe)
Recovery (%)
60
Recovery (%)
60
40
40
20
20
0
0 200 400 600 800 0 200 400 600 800
Time (min) Time (min)
b) c)
Fig. 3. Recovery of In, Sn and Fe. Reaction conditions: 1 M of Na3C6H5O7, (a) 0.2 M of N2H4, H2SO4 (pH = 5), (b) 0.2 M of N2H4, HNO3 (pH = 5), and (c) 1.5 M of H2O2, HNO3
(pH = 5).
186 A. López-Yáñez et al. / Waste Management 96 (2019) 181–189
medium, i.e., H2O2, in order to avoid the undesired redox reaction. that In and Sn recovery rates increase as citrate concentration
Profiles of recovery rates of chemical species are shown in Fig. 3c, grows, but seems to be limited by the solubility of Fe, because this
where H2O2 was used to investigate if an oxidizing medium ion also forms complexes with citrate, limiting its available
improves the recovery of indium. In this case, HNO3 was also used amount for In and Sn citrates. This might be an explanation for
to adjust pH. It was observed that the recovery rate of the analyzed the rises and fall of In and Sn concentrations observed in Figs. 3c
species (In, Sn and Fe) decreased considerably in comparison with and 4. In spite of this, Fe concentration in solution appears to be
the reducing media tested before. The standard deviation bars for in turn limited in the presence of sulfates, probably due to the
the experimental leaching tests are also shown. complexation between Fe(III)/Fe(II) and SO2 4 .
In Fig. 4 a and b the results of the recovery rates of In and Sn are In order to test this hypothesis, a first experiment, to limit iron
shown, where C6H8O7 instead of Na3C6H5O7 was employed as a solubilization, and a second one, with pretreatment to eliminate
complexing agent, with three different concentrations, 0.25, 0.5 iron prior to leaching stage, were performed, and the results are
and 1 M. As C6H8O7 pH solution in the employed concentration is shown in Figs. 4 and 5; the discussion can be found below.
around 1.6, a 7 M NaOH solution was used to adjust the pH to a In another set of experiments, phosphate was added in trying to
value of 5, and N2H4 was added to favor a reducing medium. There- keep iron in a different complex than citrate, because its stability
fore, in this media, no other anion was present in the solution. This constant seems high enough for such purpose. Recovery of In, Sn
is the main difference between the use of C6H8O7 or Na3C6H5O7 and Fe with the presence of phosphates in the leaching system
(free of sulfates and nitrates), in which sulfuric or nitric acids need was tested. The experimental results (see the figure in the
to be added to attain pH = 5, incorporating sulfates or nitrates to supplementary material section), showed no improvement in the
these solutions. amount of indium leached. Due to these two facts that agree with
It was observed that, unlike the results shown in Fig. 3a, the the thermodynamic diagrams shown in Fig. 2g and h: (a) indium
recovery of In and Sn was not maintained at a stable level, although forms a solid specie with phosphate; (b) iron phosphate complexes
the extraction of Sn increased considerably. It is important to note are mostly soluble, and seemingly do not compete with the iron
100 100
0.25 M
0.5 M
80 1M 80
In recovery (%)
Sn recovery (%)
60 60
40 40
20 20 0.25 M
0.5 M
1M
0
0
0 200 400 600 800
0 200 400 600 800
Time (min) Time (min)
a) b)
Fig. 4. Recovery (a) In and (b) Sn. Reaction conditions: 0.25, 0.5 and 1 M of C6H8O7, 0.2 M of N2H4 and NaOH (pH = 5).
100 100
(In)
(In) (Sn)
(Sn) (Fe)
80 80
(Fe)
60
Recovery (%)
60
Recovery (%)
40 40
20 20
0
0
0 10 20 30 40
0 200 400 600 800 1000 1200
a) Time (min)
b) Time (min)
Fig. 5. Reaction conditions: (a) Pretreatment using H2SO4 for pH = 1, LCD-powder = 5.5117 g; and (b) leaching using LCD-powder = 5.2637 g recovered from pretreatment,
1 M-C6H8O7, 0.2 M-N2H4 and NaOH for pH = 5.
A. López-Yáñez et al. / Waste Management 96 (2019) 181–189 187
citrate ones. These lead to high consumption of citrate in the iron (98.7%) was considerably greater, and competes with the recovery
complexes, limiting its availability to form indium complexes. of Fe (98.6%) and Sn (63.2%). The percentages of overall recovery (%
Finally, a pretreatment of the LCD powder using H2SO4 was car- OR) of In, Sn and Fe calculated from the following expression
ried out in order to eliminate the Fe excess, which has a thermody-
½M L2 L1
namic advantage and competes with In for the C6H8O7 during the S1
þ ½MSL43 L3
leaching stage. The results can be seen in Fig. 5. % OR ¼ 100 M ¼ fIn; Sn; Feg ð2Þ
½M S1
A sulfuric acid pretreatment was carried out for 40 min and, as
is evident from Fig. 5a, 66% of Fe was removed at a rate of are shown in Fig. 6, for which total recoveries of 98.9, 69.1 and
4323.1 mg/kg of the solid. In contrast, the percentage of In and 99.5% can be respectively established. L and S are the volume of
Sn were only 14.3% and 16.2%, respectively. However, concentra- leach solution (mL) and the amount of LCD powder (g). Additional
tions of 2168.1 mg/kg of Fe and 1166.6 mg/kg of Sn were still pre- details regarding the notation of Eq. (2) are included in Fig. 6.
sent in the LCD-powder, which, comparing to the concentration of Despite the remarkable improvement obtained with H2SO4 pre-
In (127.7 mg/kg) after pretreatment, is still high. On the other treatment on which some amount of In goes into solution, a pre-
hand, Fig. 5b shows the results of the leaching of the solid recov- treatment where Fe is solubilized, while maintaining indium in
ered from the pretreatment. It is observed that the recovery of In the solid phase in the presence of phosphate ions, is proposed for
Fig. 6. Pretreatment and leaching process for recovery of In, Sn and Fe.
Table 1
Composition of LCD powder determined by SEM-EDS after leaching process.
Fig. 7. Micrographs of LCD powder after leaching process obtained by SEM. Reaction conditions: (a) 0.25, (b) 0.5, (c) 0.75 and (d) 1 M of Na3C6H5O7, 0.2 M of N2H4 and H2SO4
(pH = 5).
future works. Once the solid is almost Fe-free, In can be recovered using citrate as a complexing agent from two sources: sodium
based on the procedure described in this work. citrate and citric acid.
It was found citrate is able to leach In from LCD wastes; how-
ever, Fe and Sn turn out to be large consumers of the ligand, due
3.5. Composition of the LCD powder after leaching determined by EDS to their metallic species-citrate formation constants. Fe has a
higher formation constant than Sn, and In has the lowest value,
The LCD powder was also analyzed with EDS after leaching with which means that it has lower thermodynamic stability in the
different Na3C6H5O7 concentrations. It was possible to determine leaching system.
the presence of Sn and Fe, as well as some other atomic species, In order to improve In recovery through the proposed leaching
like Ni and Mn, when leaching at concentrations of 1 M citrate. system, a pretreatment was carried out in order to remove the
Table 1 shows the weight composition of the samples analyzed. excess Fe present in the LCD powder before leaching, and, in turn,
produced greater availability of citrate for In recovery. Particle
3.6. SEM-determined morphology of LCD powder after leaching morphology and presence of metallic species in the LCD powder,
before and after the leaching, were analyzed by SEM-EDS. The
Fig. 7 shows the corresponding SEM images of the LCD powder results obtained suggested that In tends to lodge more frequently
morphology after leaching. As expected, it was found that In tends in particle agglomerates, whereas Fe tends to be present in larger
to lodge more frequently in particle agglomerates and Fe tends to particles. This, alongside with the thermodynamic results shown
be present in larger particles. These was not observed in untreated here, could also be responsible for the higher Fe recovery with
materials (see Fig. 1), supporting the conclusion that one of the respect to indium. In this sense, breaking the agglomerates where
effect of leaching is the modification of the particle surface. In In seems to be in greater proportion, could lead to an improvement
the results obtained by the analysis of composition and morphol- in its recovery, and this could be performed in situ during the
ogy, it is observed that when increasing the concentration of leaching stage by using mixing systems equipped with high shear
citrate, corrosion is favored, and therefore, the species contained impellers.
in the solid matrix are exposed and their extraction is facilitated. According to the results obtained in this work, and after iron
removal pretreatment, it is possible to recover around 99% of In
from LCD screen powder using citrate as a complexing agent.
4. Conclusions Finally, a better pretreatment, where In remains in solid phase
while Fe goes into solution, merits further investigation. This pre-
An environmentally-friendly hydrometallurgical process for the treatment could include gravimetric and flotation stages in order
recovery of In and Sn from LCD panel waste was investigated by to obtain a concentrate before leaching.
A. López-Yáñez et al. / Waste Management 96 (2019) 181–189 189
Acknowledgments Lin, K.L., Chang, W.K., Chang, T.H., Lee, C.H., Lin, C.H., 2009. Recycling thin film
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ALY would like to thanks Universidad Autónoma Metropolitana jclepro.2009.05.012.
(Mexico) for his academic scholarship. Li, Y., Liu, Z., Li, Q., Liu, Z., Li, Z., 2011. Recovery of indium from used indium–tin
oxide (ITO) targets. Hydrometallurgy 105, 207–212. https://doi.org/10.1016/j.
hydromet.2010.09.006.
Appendix A. Supplementary material Li, L., Ge, J., Chen, R., Wu, F., Chen, S., Zhang, X., 2010a. Environmental friendly
leaching reagent for cobalt and lithium recovery from spent lithium-ion
batteries. Waste Manage. 30, 2615–2621. https://doi.org/10.1016/j.
Supplementary data to this article can be found online at wasman.2010.08.008.
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from spent lithium ion batteries using organic citric acid as leachant. J. Hazard.
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