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Ranchi Data Annexure 1 PDF
Ranchi Data Annexure 1 PDF
2017
Annexure 1
Industrial Shed & Electrical
Total Power Requirement = 400 KW
if we calculate Power Factor 0.92 than 434.78 kVA
Deposit Amount = 15 Lakh
Transformer = 5 Lakh
Power Factor = 3 Lakh
Servo = 5 Lakh
Main Electrical Panel with Air Cicuit Braker,RCCB &
contractor = 3.5 Lakh
cable = 1.5 lakh
Installation Cost = 1 Lakh
Total Infrastructure Cost including Boundary Wall,
Industrial Shed and Staff quarter = 75 Lakh
Total investment = 109 Lakh
weightment
Melting of material with fluxing & Removal of Fe content In progress spectro analysis at Addition of
combination of Aluminium Drawsing from the bottom various stages alloy Elements
In Process Sample
analysis
Filtration
Casting Ingots
Removing Flashes
(Blunding/Stacking)
Weightment
Warehousing
Invoicing
Dispatch
Aluminium items are eminently suited to recycle. It can be recycled infinitely without losing quality, and it
is much more energy efficient to produce aluminium through recycling than making it from raw bauxite
(save up to 95% energy). The energy saved from recycling one aluminium Coca Cola can will run a TV for
three hours. If not recycled, it takes 80-100 years for an aluminium can to break down in a landfill. As an
alternative to virgin aluminium production, the recycling of aluminium is a profitable business.
Why Aluminium should be Recycled: Aluminium is 100% recyclable and experiences no loss of
properties or quality during the recycling process. Recycling aluminium also uses only 5% of the energy
used to create new Aluminium and emits only 5% of the greenhouse gases. It is for these reasons that
approximately 75% of the aluminium ever produced is still in use today by recycling method.
Recycling Method: Aluminium recycling is the process by which scrap aluminium can be reused in
products after its initial production. The process involves simply re-melting the metal, which is far less
expensive and energy intensive than creating new Aluminium from its Bauxite Ore.
Success of Aluminium Recycling: Aluminum production has been ongoing for over a century and is still
going strong. One of the key factors in the success of aluminum is its recyclability. In fact, recycling has
proven so valuable—both economically and ecologically—that recovery and recycling has become its own
industry, and a highly successful one.
While UBC (Used Beverages Can) are the most visible part of the aluminum recycling story, they are far
from the whole story. In fact, UBC recycling typically amounts to less than 30 percent of the tonnage of
aluminum consumer products that are recycled.
The growth of the market for recycled aluminium is due in large measure to economics.
Today, “Aluminium Recycling” is cheaper, faster, and more energy efficient & it achieves higher
recovery rate of aluminum than ever before. In addition, to achieve a given output of ingot, recycled
aluminum requires only about 10 percent of the capital equipment compared with primary aluminum.
• The consumer throws aluminium beverage cans and foil into a recycle bin.
• All UBC (Used Beverage Cans) are baled and formed in compact shape and size for ease of
logistics.
• In the treatment plant the aluminium is sorted and cleaned ready for reprocessing
• The cans are shredded into small pieces and fed into a Decoater Dryer Machine to remove
paint coating available on surface area of the UBC metal shreds.
• It then goes through a re-melt process and turns into molten Aluminium Metal.
• The molten metal from the furnace is molded and cooled into rectangular or in other type of
ingots.
• The ingots are sent to other process or flattened into thin sheets, which are then used to make
new cans.
The decoated shreds are fed into the furnace. The furnace is heated to 800°C – this is a low melting
point for a metal. These furnaces are the latest ones with capacities ranging from 10 to 100 T. The
charging of the light scrap is done in the side well, while fuel-fired burners give the heat input in the main
well. The metal pump circulates the hot metal from main well to side well & also allows gas injection.
Vortex Generator: This new technology. Vortex generator or elctro-magnetic pump further improves the
melting rate, reduce melt loss, improves alloy dissolution rate, reduce inclusion & gas contamination. Light
scrap in the form of chips can be charged through a conveyor continuously in the vortex created.
Holding Furnace: The molten aluminium is transferred to another furnace. This ‘Holding furnace’
is where the metal waits to be cast into ingots. You can add various metals like Magnesium, Silicon,
Copper etc. to prepare desired grades of alloy in various series like, LM 0 to LM 31 series .The holding
furnace tilts gradually to pour the hot, molten Aluminium Metal.
The ingots are bundled and handled. By an overhead crane They are loaded onto a truck and
dispatched to the rolling mill or for further process. The ingots are either used directly in the production of
industrial products such as alloy gear boxes and engine blocks (auto components) or converted into
aluminium sheets. Sheet aluminium is then used to produce new aluminium cans, house siding, roof,
guttering or even aircraft skins.
At the rolling mill the ingots are rolled into a very, very thin sheet which is used by the can making
company to make new Beverages drink cans. And the whole process starts all over again!
15 Weighing balance
18 Hydrogen analyser
20 Spectrometer
➢ Puller System
➢ graphite Lining Quenching Table
➢ Stretcher (Hydraulic)
➢ Stop gauge Stacker
➢ Nitriding Oven
➢ hardness Tester
➢ Die Cleaning system
➢ Overhead Crane
➢ extrusion Dies
: 1,86,13,582.00 Annual
Research & development : 10,00,000.00 Per Annum
After Tax 30% : 1,76,13,582.00 - 52,84,075.00
Net Profit after Tax : 1,23,29,507.00
Employee bonus : 5,00,000.00 Distributed among 20
employee 25,000.00 Rs each
Miscellaneous : 5,00.000.00
Miscellaneous : 5,00.000.00