Product Overview – LIGHTNIN

Portables and Heavies

LIGHTNIN – An SPX Brand

GLOBAL INFRASTRUCTURE X PROCESS EQUIPMENT X DIAGNOSTIC TOOLS

COMPANY CONFIDENTIAL
Portable Mixer Product Overview

GLOBAL INFRASTRUCTURE X PROCESS EQUIPMENT X DIAGNOSTIC TOOLS

COMPANY CONFIDENTIAL
Industrial Portable Mixers(Traditional)

• Classic

• ECL

• EV

• i-Series

COMPANY CONFIDENTIAL
ECL (Enhanced Classic Line)
Product Overview
• Current centerpiece for the portable product line
• Many design improvements over the Classic line
• Full range of 1/4 to 5 Hp designs
• Direct and gear driven designs
• 5:1 ratio(350 rpm) and 6:1 ratio(292 rpm)
• Mounting Options
• Clamp, Fixed Mount, Stuffing box, Mech. Seal

Where to Sell
• Can be Customized
• Mixers with custom features or “bells & whistles”
• 25 to 5000 gallon applications

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Many ECL Mixer Enhancements …

• Standard C faced NEMA motors

• Level A, B, C to meet most motor specs

• Wider and stronger clamps for more secure hold to tank

• Aluminum housing design for high strength & low weight

• High speed coupling improvements

• Lovejoy for direct drive, Helical for gear drive
• Protects gearing from torque loads & protects motor bearing life

• Gear drive improvements over Classic

• 2 gear ratios: 5:1(350 rpm) and 6:1(292 rpm)
• Planetary gears: longer life, better alignment
• More output speeds and increased process flexibility

• Larger shaft bearings than Classic

• Longer bearing life( minimum 100,000 hrs)

• Longer shaft lengths than Classic

COMPANY CONFIDENTIAL
Nettco I-Series Industrial Mixer
Product Overview
• Economy, value, low price, quick delivery
• Basic mixer features for small applications
• Standard IEC motors
• 1/2 to 3 HP designs
• Direct and gear driven(350 and 280 rpm) designs
• Clamp mount and fixed mount
• Clamp, Q-plate, Lip Seal, Mech. Seal

Where to Sell
• Requests for a “basic mixer” with
minimal features

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Common Portable Impellers: A310
Product Overview
 3 bladed hydrofoil design
 One piece “Casting” design
 Very flow efficient
• Greater impeller efficiency = less HP

Primary Product Use Typical Applications

 Mostly used on gear driven portables
• Most popular for low viscosity
blending and solids suspension
 High flow and low shear applications

Portable Mixers
(ECL, Classic, EV, I Series)

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Common Portable Impellers: A100
Product Overview
 3 bladed propeller
 1.5 pitch ratio
 One piece “Casting” design

Primary Product Use Typical Applications

 Mostly used on direct drive portables
 Elevated viscosity applications
 Draw down of hard-to-wet or floating
solids/powders

Portable Mixers
(ECL, Classic, EV, I Series)

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Many Other Impeller Options

Folding R510
Prop

A200 R500

R100
A320

COMPANY CONFIDENTIAL
GOOD BLENDING = Not Just the Mixer

Process Mixer

Process
Result
Vessel

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 Heavy Product Overview

COMPANY CONFIDENTIAL
Series 10

COMPANY CONFIDENTIAL
 Series 10

 Benefits and features

• Easy Maintenance, Few
Components
• Short delivery schedule
• Metric gear drive
• Pedestal design
 Allows gearbox operation up to
400 Degrees Fahrenheit
• Angle mount
 Standard angle risers (10 degrees)
• Units - Q , S , QC, QP, SP
• Parallel shaft reducer

COMPANY CONFIDENTIAL
 Series 10

 “Q” Configuration
LIGHTNIN
SALES DATA BOOK SEC. 11C PAGE 3.00 DATE 8-2-99
DRIP COVER FURNISHED AS STANDARD NOT ES:
1 NO PERIODIC GREASE RELUBRICAT ION IS REQUIRED EXCEPT
FOR T HE MOT OR BEARINGS. ALL GEAR DRIVE BEARINGS ARE
OIL SPLASH LUBRICAT ED. T HE HIGH SPEED COUPLING DOES
NOT REQUIRE LUBRICANT .
REFER T O YOUR INST RUCT ION MANUAL FOR COMPLET E
LUBRICANT SPECIFICAT IONS & DET AILS.
2 QUANT IT Y IS T WO FOR UNIT SIZE 14 & 15, AND T HREE FOR
UNIT SIZE 16.
3 QUANT IT Y IS T WELVE FOR UNIT SIZE 14 & 15, AND SEVEN FO
101 UNIT SIZE 16.

232
247
2
206 224 227

208 226 225 222 202

203
207 223
221 220
230

219
DIPSTICK / OIL FILL
233 (SHOWN OUT
218 OF POSITION)
235 240
217 234
215 242
201

216
209
213
210
214
211

1/2 NPT OIL DRAIN 117

(MAGNETIC PLUG) 212 205
204 200

216 SHIM SET - H.S. BEARING

ADJUST MENT 3
247 COUPLING SHIELD
215 HIGH SPEED BEARING RET AINER
242 O-RING
214 SPACER (UNIT SIZE 16 ONLY)
240 SAFET Y GUARD
COMPANY CONFIDENTIAL
213 HIGH SPEED BEARING - UPPER
Series 10 Design - Summary

 Parallel shaft, Q10 gearing

 Robust output shaft design
 C–Face motor, less maintenance
 Unmatched modular seal design
 Fast delivery
 Many standard options to customize product
 Terrific track record for 20+ years (1986)

COMPANY CONFIDENTIAL
70 Series

COMPANY CONFIDENTIAL
Common 70 Series Specifications

 Right Angle Design

 Carburized & Ground Helical Change Gears
 Carburized Spiral Bevel Output Gears
 AGMA Quality 10 on Helical & Quality 8 On Bevel Gears
• Quality is measurement of dimensional tolerances
• Bevels are match-lapped as a pair making Q# not applicable
 High Speed Bearings 15,000 hrs minimum
 Low Speed (load carrying) Bearings 100,000+ hrs min.
 Noise Levels Less Than 85 dBA

COMPANY CONFIDENTIAL
Common 70 Series Specifications

 Reducer Housings are castings of a fabrication

 Lifting Lugs
 Open Drywell Construction
 Gears Are All Oil Splash Lubricated
• Oil slinger included for continuous low speed operation
 70/80 are No Load Spin Tested
 Designed For Mixer Applications (Fluctuating Loads)

COMPANY CONFIDENTIAL
70 Series Specifics

 Upper Shaft Slides Through Quill = RL Construction

 Optional Solid Shaft for 73-77 = RR Construction
• Better Critical Speed design
• Matches Chemineer HT
• One piece gearbox and output shaft
 Shorter Bearing Spacing gives lower Ncr
 Right Angle Gear Reducers

COMPANY CONFIDENTIAL
98 Series

 Alternative for Using Lower

Torque 780 Drive
 Parallel shaft gearbox
 Both RR & RL construction
available
 Integral Drywell
 Flange mounted Motor
 Eliminates outboard motor support
 Eliminates alignment of the high
speed coupling
 Increases overall height
 Reduces footprint
Integral mounting plate for “Q” units

COMPANY CONFIDENTIAL
98 Series Lubrication

 Lube pump positively

driven with mixer motor
 All bearings and gear
faces are directly lubricated
 Pressure switch protects
system in case of pressure loss
 Compact drive design requires
significantly less oil for
lubrication

COMPANY CONFIDENTIAL
 780 / 880 Series

 Right angle drive

 Large 70/80 series
 Standard gearbox
specifically made for
mixing applications
 Power range from 15
to 1500 HP
 Torque capability to
750,000 in-lbs
 RR and RL
construction
 Available in Q, C, & S
units

COMPANY CONFIDENTIAL
780 / 880 Series Q Units

COMPANY CONFIDENTIAL
780 / 880 Series C Units

COMPANY CONFIDENTIAL
780 / 880 Series S Units

COMPANY CONFIDENTIAL
Large Gear Drive Mixers – Examples

COMPANY CONFIDENTIAL
 Impeller Product Review

A6000
A310
Flow A510

A200

C100
C110

A320
Shear
A315

R100

R500

COMPANY CONFIDENTIAL 27
A310/A510
Impeller Overview
 3 bladed hydrofoil design. The basis for the
industry standard
 One piece “Casting” design (as shown) or
bolted blade design
 Tip Chord Angle Varies from 12 to 32 degrees
on A510 to give flexibility in sizing/selection

Primary Product Use Typical Applications

 Mostly used on gear driven portables
and on all heavy products
 Used for low viscosity blending and
solids suspension applications

All Products

COMPANY CONFIDENTIAL July 9, 2014 28

A312
Primary Product Use
Side Entry Agitators
COMPANY CONFIDENTIAL
Impeller Overview
 3 bladed hydrofoil design. The blades are wider
than the A310/A510.
 Typically bolted on blades are used.
 Higher blade solidity improves operation in
tough side entry applications (e.g. pulp and
paper)
 Can also be used in demanding draft tube
applications
Typical Applications
 Mostly used on side entry agitators
 Used in pulp and paper blending, FGD
applications (Flue Gas) and industrial
blending applications
 Plenty Forward Rake Propeller also
used in these applications
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 A200
Impeller Overview
 4 bladed straight blade design. Typically 45
degree tip chord angle for blade.
 Typically bolted on blades are used.
 Was the precursor to the hydrofoil impeller
(first axial flow type impeller)

Primary Product Use Typical Applications

 Can be used in all applications.
 Typically requires more power and
more torque than a hydrofoil impeller.
 A good impeller selection for medium
viscosity applications (>10000 cps)

Medium to Large Top Entry Agitators

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 A315/A320
Impeller Overview
 A315 is 4 bladed; A320 is 3 bladed
 High solidity impeller with good axial flow
characteristics
 Blades are typically bolted

Primary Product Use Typical Applications

Medium to Large Top Entry Agitators
COMPANY CONFIDENTIAL
 Gassing applications where solids
suspension is important
 Can be paired with radial flow
impellers (like R100/R130/R135) to
improve blending/solids suspensions
in gassed applications
 A320 with 3 blades can be used for
lower gas rates and also high
viscosity blending applications
(>10000 cps)
July 9, 2014 31
 R100
Impeller Overview
 Radial Flow – Flat Blade Impeller
 Typically 6 blades but can have 4, 6, or 8 blades
of varying dimensions to suit the application
 First impeller developed for fluid mixing in
1940’s/1950’s
 Blades are typically bolted construction

Primary Product Use Typical Applications

 Gassing applications where a high
power input is required (e.g.
Fermentation and Mining Autoclaves)
 Not a good choice for solids
suspension applications
 Works well with other impellers (A510
Medium to Large Top Entry Agitators / A315) paired with it

COMPANY CONFIDENTIAL July 9, 2014 32

 R130
Impeller Overview
 Radial Flow – Half Pipe Style Blades
 Typically 6 blades
 Half the power number of an R100 (less torque)
 Blades are typically bolted construction

Primary Product Use Typical Applications

 Gassing applications where a high
power input is required (e.g.
Fermentation and Mining Autoclaves)
 Handles gas more efficiently than
R100 (less likely to flood)
 Still can be paired with axial flow style
Medium to Large Top Entry Agitators impellers (A510, A315)

COMPANY CONFIDENTIAL July 9, 2014 33

 R500/R510
Impeller Overview
 R500 - Also known as Sawtooth Impeller
 R510 – Also known as Bar Turbine (lower right
R500 photo)
 Typically one piece design for smaller tanks
(impeller diameters less than 30” typically)
 Designed to operate at high tip speeds (>2000
fpm)

Primary Product Use Typical Applications

 Used for high shear applications
where physical break up of mixed
material is important (pigment
dispersion)
 R510 produces more flow and thus
can be used alone. R500 typically
All Products needs another impeller (like A510)
with it to work well in a tank)
 Limited applications

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