Hazard Identification & Risk Assessment
10107-G173-ARE-CO000-0014_00
Activity
Ref. No of MS
Name of Assessor
1a Probability
5 Very much likely
4 4
Most likely
3 Likely
2 Unlikely
1 Most unlikely
1 2
Activity
Sl. No Type
Description (R/NR)
1 Inadequate
communication of Task
Planning and
Preparation
2 Pre-arrangemnent of
fabrication & Erection of
Hanger support.
3 Loading and unloading
Document No.
METHOD STATEMENT FOR FABRICATION AND ERECTION OF SUPPORTING STEEL LEVEL-02, Fabrication and erection of supporting steel for hanger Triple
FOR HANGER POINTS IN Triple height area. Site / Location ZONE -D,E. Working hours Type of activity height area
10107-G173-ARE-CO000-0014_00 Date 16.04.20189 Day Night Routine non- routine DAICEC-HSE
Akhil Nair Rev. No. 00/22.09.2018
2a Severity(Injury) 3a Risk Rating (Matrix) 4a Risk category 5a RISK CONTROL MITIGATION TYPE HIRA PREPARATION INSTRUCTION
1. This HIRA must br prepred by the constructuoon team, checked by HSE and submit to
client for approval by planning team.
5
Single or multiple fatality 5 5 10 15 20 25 Acceptable E Elimination
Serious injury requring hospitalation 4 4 8 12 16 20 1 to 4 low L AC R Reduce / Substitution 2. No columns of this form must be left blank
3 3 6 9 12 15 I Isolate / Engineering Controls 3. incomplete ducuments by the concerned authority will be rejected
5 to 12 Tolerable 4. HIRA from must be submited along with the method statement/drawing
3 Lost time injury 2 2 4 6 8 10 medium M TL C Signage/Warning and or administrative controls plans as applicable
PPE
2
injury requiring medical treatment but not lost time 1 1 2 3 4 5 13 to 25 Unddesirable / P
1 First aid treatment only 1 2 3 4 5 High H UN unacceptable D Disciplin
Probability
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Probability (how Severity of SOP
Consequence (nature of Existing control measures (Describe frequent) Severity Harm Risk Category Proposed control measures (define Probability Ham (Section Risk category Applicable legal & other /Program Existing Proposed
OH&S Hazard Description injury / illness) briefly) (Section 1a) (Section 2a) (section 4a) briefly) (section 1a0 2a) (section 4a) requirment ref. no. (sect - 5a) (sect-5a)
R 1. improper communication of Sequence and 1.Personal Injuries A)Method Statement shall be explained 2 1 Acceptable A)Competent erection 1 1 AC BOCW – Maharashtra <do> I.C.D C.D
methodology 2. Delay in to the crew in advance supervisor/foreman shall be Rules – 2007
execution B)Daily tool box talks to be assigned. Chapter – XIV, Transport
conducted explaining the day's task. B) Necessary PTW shall be and Earth Moving
C)Personnel shall obtained Equipment, Rule No : 115
be encouraged to ask doubts C)Mandatory PPE Shall be worn by Chapter XXII
D)Materials shall al. d) 100% tie-off during working at Rule No : 213
be properly identified and stacked on height to be ensured. D) &
wooden planks clear off the MS/RA approved copy shall be BOCW – Maharashtra
ground.Stacking shall faciliate easy available at all plave of work for Rules – 2007 Chapter –
identification and inspiration of ready reference. XXI, Structural Frame and
fabricated materials. Form work Rule No : 210
E)Hazards associated with
task and the control measures are to be
explained to workers and ensured
adherence to the requirements
R 1.Untrained -Incompetent personel. 1.Personal Injury A)Life line task erected and dismantled 2 4 Unacceptable A) Appropriate training shall be 1 4 AC BOCW act 1996 & <do> R.I.C.P C.D
2.Property Damage. by competent personnel only to avoid conducted to the lifeline erection crew Maharashtra-Rules-2007-
3.Fall from height fall from height at regular. Part III-Safety & Health
B) Use of PPE, B) incompetent workers are not to be Chapter-X general
Gloves, Helmet, Safety goggle and steel assigned to the work. provisons
toe shoes to avoid injuries like cut and C)life line shall only be installed under
crush. the survailance of a competent
C) Use of full body harness supervisor.
and to be hooked in a lifeline. D)PTW shall be optained
D) E) Area below the A V cutout
Adequate housekeeping to be done. installation activity to be baricaded and
adequate signages to be displayed.
E) Use of safety
harness
F)House keeping on the work area.
G)Use of PPE.
R 2.Substandard Materials/methodology 1.Property Damage. A)Only sound Materials allowed to be 2 5 TL A) Proper inspection shall be done to 1 5 TL <do> <do> R.I.C.P C.D
2)Internal & External used for preparing and installation of ensure the erections are carried out as
injury of working life line.(damaged materilas to be per the approved plan. B) Proper
personal.(muscles & remove from services) training sahll be provided to the life
Ligments,strain,Hemias/ B)Every 9 mts once support angleto be line insatlling personnel
cut,Abrasion) 3.Serious provided for stability of life line. C)Close monitoring by competent
Injury(fatality) C) Life line shall be 12mm certified wire Supervisor
rope only used and 3 bull dog clamps
should be arranged as per standard.
D)Life line shall be directly fitted along
with a beam clamp where required to
avaoid slide down
R 3.Lack of Hazard awareness 1.Unawareness for A)All incidents will be communicated to 3 2 Acceptable a)Proper hazard awareness will be 1 2 TL <do> <do> R.I.C.P C.D
workers the whole work force through TBT talks attained through HSE alert publication
2.confusion/inadequate B) Training on hazard awareness and system
interest/unsafe safe work culture to be initiated.
attitude/poor
commitment.
3.Absenteeism.
4.First aid injuries.
R 1.Loading and unloading of the RHS 1. Cut, crush injury a) Use of gloves and packing on sharp 2 4 TL A) Use of gloves and packing or 1 2 AC BOCW-Act 1996& rules <do> I,C,P C,D
(Rectangular Hollow Section) 2.Manual handling edges to avoid cut and crush injury. softners. B)distribution of 1998-General provision
3.Crane B) Distribution the work on to a few worker to reduce
failure of the weight on to a few workers. manual handling hazards.
4.Fractures. C) C) The
The crane to be inspected thuroughly hydra crane to be inspected and tagged
before use. by the SCT equipment team .
D) Training on D) A daily TBT to all
safe work culture on loading and the staff and workers on the safe work
unloading of beams and channels. culture
4 Fabrication & Erection R
of Hanger support
2. Slippery access/ beams/ ladders/ trailing
4. Damaged/ Unsuitable Lifting gears.
5 Working with power R 1. lack of competent working personels
tools (Abrasive grinding
wheels)
3. Poor maintainance of power tools
4. improper mounting of the wheel
1.Lack of competent personal
cables.
3. Fall of material / load.
5. Fall of Personals.
2. Lack of supervision
1.Stress/Confusion A) Trained personals only deployed to 3 4 TL A)Close supervision 1 4 AC BOCW Act 1996 & <do> I.C.P C,D
2.Fracture/Hand Injury height work activities B)Strictly folllow No Mobile Maharashtra BOCW-
3.Serious Injury . B) before starting the activity, tool box Phone at the time of working at RULES-2007 PART III-
to working personals. talk conducted and STA shall be height . C)Drug Safety & Health Chapter-
4.Working personal Fall prepared by competent supervisor. and alcoholic personals not allowed to XI Lifting Appliances and
from height 5.Property C) Barrication at the work. gear,Rules no:82-91
damage 6.Injury to below area of the olate installation. D)Area to be barricated
other activity personals/ D) 100% tie off to be ensured while E) Workers are always
other contractor working at height. hooking harness with life line
7.Electric E) tools are to be secured with a lanyard
shock/electrocution to avoid dropping them.
F) Scaffold to be erected adequately and
shall be inspected and tagged
1. Property Damage. 1. Ensure load carrying routes are free 2 4 Tolerable 1. Periodical safety Training 1 4 AC BOCW Act 1996 & <do> C,P,I C,D
2. Internal & from material, obstruction, spillage & to be arranged on manual handling Maharashtra BOCW-
External injury of trailing cables to avoid Slip / Trip / fall. 2. Proper sign boards shall be RULES-2007 PART III-
working personal. 2. Stack the material to avoid trip displayed. Safety & Health Chapter-
( Muscle & Ligament hazard. 3. Supervisor to assign the XI Lifting Appliances and
Strain, Hernias / Cut, 3. Always keep work area clean & tidy competent personnel only for gear,Rules no:82-91
Abrasion) and well-lit during night shift manual handling
3. Serious injury. 4. Ensure weather condition is suitable
for the manual handling task.
Appropriate PPE is being issued / used
by the worker
1. Serious Injury. 1. Barricade the surrounding area of the 2 5 UN 1. Proper and regular inspection needs 1 5 UN <do> <do> C,P,I C,I
2. Fatality. material loading / off loading and keep to be done.
3. Property Damage. lifting area clear of all personnel 2. Appropriate training shall be
(exclusion zone). Place appropriate provided.
caution sign. 3. Tool box talks to be conducted prior
2. Ensure crane capacity, lifting radius as to start of works
per tonnage of lifting member. Prior to 4. STA shall be discussed in the meeting
start the lift plan should be prepared by 5. Competency of the involved crew
competent erection supervisor. shall be verified.
3. Protect sling getting damaged by 6. Close supervision shall be deployed
providing packing .Tag line shall be all the time.
arrange to control the lifting member 7. Necessary permits to be obtained
swing movement and carry out pre lift to including crane work permit
ensure the load is centered correctly, If
not lower and readjust.
4. The lifting gear to be inspected prior
to use and periodical inspection and
color coding regime shall be in place.
1. Property Damage. 1. Appropriate lifting gear shall be 2 5 UN 1. Rigging and slinging training shall 1 5 UN <do> <do> E,R,C,D C,D
2. Serious injury to selected. be conducted and will guide the
personal. 2. Lifting gears shall be certified fit for workmen for the safe use of lifting
3.Fatality use by 3rd party. gears.
3. Monthly inspection and color coding 2. Lifting gears shall be inspected
shall be applied. prior to conduct each lift.
4. Any lifting gears found damaged or
defective shall be removed from service
and to be restored to store area,
5. Will protect the web slings from sharp
edges by provided packing.
6. Web slings will be protected from oil,
grease and other chemicals. Direct
exposure to sunlight and rain to be
avoided.
7. Lifting gears to be stored in
designated area,
1. Serious Injury. 1. Working at Height personals will 2 5 UN 1. Proper and periodical work at 1 5 UN <do> <do> I,C,P C,D
2. Fatality. wear full body harness and hook at height training shall be given.
3. Property Damage. proper anchorage point. 2. Strict adherence in following PTW
2. 100% hooking of harness shall be system.
ensured. 3. FBH inspection regime shall be
applied.
4. Close monitoring by competent
supervisor.
1. series injury to A). Before starting the work STA should 3 4 TL A).Closed supervision 1 4 AC <do> <do> I.C.P.D
working personels be pepared and assigned by the B. periodic training
2. series operators B). C). Alcoholic persons
injury to other activity Trained persons are only allowded to are not allowded to work inside the site
3.fatility work with grinding wheel D).New
4. operator shall under closed monitor
other personel damages
5.
fire and explosions
6. fainting
7. electric shock
and electrocution
1. Personal injury 2. A) Activities shall be controlled only 2 4 TL A) Strict following of PTW and STA 1 4 AC <do> <do> I.C.P.D
property damage respective supervisor system B). Supervisory training shall be
B). the concerned supervisors shall done C) Roles and
inspect the work front prior to deploy responsibilities of supervisors will
the crew to work there expain on HSE induction programe
C). the supervisor
shall be physically present in the site
until the work is completed
D). the
supervisors should explain the details of
work to the team members and fill the
STA in right way
1. Personal injury 2. A) Power tools / cords and sockets 1 4 TL A) Power tools / cords and sockets 1 4 AC <do> <do> I,C,P,D
property damage should be inspected by electrition and should be inspected by electrition and
place inspection tag for power tools place inspection tag for power tools
B). B). Machine
Machine safety guard at position dead safety guard at position dead man
man switch type oly allowed to work. switch
C.) Monthly colour coding
and inspection shall be applied
D)
.Proper and periodic inspection shall be
done.
1. Personal injury A) Should check the inner and the outer 2 4 TL A)1. Mounting to be done by 1 4 AC <do> <do> I,C,P,D
portion of the wheel and mount manufacturer's specification and a
properly competent supervisor will inspect this
B).Proper
trainning shall be given to the workers
 5. improper house keeping and 1. Personal injury 2. A). Before starting the task, the work 3 2 TL A). Proper sign boards will be displayed 1 2 AC <do> <do> I,C,P,D
environmental condition property damage area to be kept clean from debris, in the site detailing the importance of
flammable and combustible materials house keeping
B).After B).Proper appreciation
completion of the task perimeter area awards shall be given for good house
should be left left clean. keeping practices

6. Lack of hazard communication 1.Unawareness of 1. All incidents will be communicatedto 3 2 TL A).Proper hazard communication shall 1 2 AC <do> <do> I,C,P,D C,D
workers the whole workfire through TBT also allert through HSE allert
2. Confusion / 2.Daily TBT shall be publicationsystem and awareness
inadequate conducted and the safe conditions and poster displaying system.
interest/unsafe acts happened shall be apropriately B).Proper training based on
attitude/poor addressed 3. recent incident and prominent unsafe
commitment Proper hazard communication shall be situation/activity shall be delivered
3.Absentism communicated through STA regularly
4.First aid communication C) Proper HSE
injuries 4.Prior to any non- communication system functioning
conventional activity a specal tbt shall be shall be ensured through audit and
conductedand the possible hazards and inspections.
control measures included shall be
communicated

6 Use of Arial Lift (Spider 1. Incompetent Incompetent operator/ a) Will ensure Arial lift operators 3 4 TL a) Proper training shall be provided to 1 4 AC BOCW – Maharashtra
lift) signalman/ rigger. competent with valid licensed issued by the whole team and all possible Rules – 2007
authority. potential hazards and control measures Chapter – XIV, Transport
b) The competency of the signal man/ shall be explained. and Earth Moving
operator shall be verified and approved b) Ensuring of the implementation of Equipment, Rule No : 115
by client. control measures shall be done Chapter XXII
c) The operator / signalman shall only be through deliberate inspections. Rule No : 213
allowed to work after the verification &
being done. BOCW – Maharashtra
d) Prior to commencement of work Tool Rules – 2007 Chapter –
box Talk shall be given and STA should be XXI, Structural Frame and
prepared by competent supervisor Form work Rule No : 210
together with his crew. &
e) Operators and crew must be trained BOCW act 1996 &
and competent in ‘Arial Lift’ operations Maharashtra –-Rules-
and have received the equipment 2007 - Part III –Safety &
manufacturer’s information for this type Health Chapter – X,
of operation. general Provisions

2.Poor Maintenance of Arial lift 1. Serious injury to a. Arial lift to be inspected prior to use 2 4 TL a. Store keeper & erection supervisor 1 4 AC
working personal. and periodical inspection and color are to Ensure the condition of storage
2. Property damage. coding regime shall be in place. is in good order
b) Periodic preventive maintenance
schedule should have been in place

3.Arial lift is operated in a slope, grade or Tip over a. Read and understand the 2 5 TL supervisor must 1 5 AC
ramp that exceeded the rating capacity 1. Serious Injury. manufacturer’s instructions a) ensure that the operator is
2. Fatality. b) Not to be operated outside of the competent
3. Property Damage allowed range as defined in the b) ensure that the machine has the
manufacturer’s instructions to know the correct load rating capacity for the job
appropriate speed and direction of travel c) maintain the equipment and all its
on sloped surfaces protective devices
d) maintain a log book for each
platform
e) ensure that workers use appropriate
personal protective equipment
f) keep the manufacturers operating
manual on site
g) train workers on each class of
equipment being used.

4. Platform is damaged or overloaded at
ground or at height.
Tip over a) The operator should be aware of the 2 5 TL Supervisor should check the platform 1 5 AC <do> <do> ICD CD
1. Serious Injury. load impose and support the maximum for
2. Fatality. allowable rated work load
3. Property Damage b) Ensure the load is placed a) Platform assembly for loose and
appropriately on the platform missing parts, missing or loose lock
c) Extra care should be taken if the load pins and bolts
is introduced to the Arial lift while the b) Platform floor for structural damage,
platform is elevated holes, or cracked welds and any dirt,
grease, or oil that
d) Barricade the Activity area of the c) can create a hazard
Temp. tower lowering area and keep d) Operator’s manual to make sure it’s
clear of all personnel (exclusion zone). in place
Place appropriate caution sign. e) Extendable platform deck for ease of
extension/retraction and proper
function of locking position of platform
f) Guardrails to make sure they are in
place
g) Access gate for ease of movement,
missing parts, latch, and locking
capabilities

5. Arial lift’s lables,signs are damaged and not Improper operation Signs and labels shall be clearly visible
visible Tip over to the operator at the controls must
Fall from height indicate
a. the rated working load
b) all limiting operating conditions,
including the use a) of outriggers,
stabilizers, and extendable axles
b) the specific firm level surface
conditions required for use in the
elevated position
c) such warnings as may be specified by
the manufacturer
a. other than for a boom-type elevating
work platform,
the direction of machine movement for
each operating control
2 4 TL In addition ,supervisor shall ensure the 1 4 TL
following signs and markings are visible
-the make, model, serial number, and
manufacturer’s name and address
a) the maximum platform height b) the
maximum travel height, if not equal to
the maximum platform height
c) the nominal voltage rating of the
batteries, if battery powered
d) a warning to study the operating
manual before using the equipment
e) a notice outlining the required
inspections
f) diagrams or description of the
various configurations in which the
platform can be used
g) the capacity in each configuration
h) a statement as to whether or not the
platform is insulated
i) warnings against replacing, without
the manufacturers
 6. Lack of Illumination.
7. The ground conditions are uneven and
irregular.
8. Over loading of MEWP
9. Arial platform struck by vehicle or mobile
equipment
10. operator and occupants not using PPE,,
Not properly connected or using damaged
PPE
11.Operator/Occupant vacate or enter an
elevated platform
12. Increased side load or horizontal force
beyond the rated capacity
13. Make shift extensions to reach height
14. Lack of emergency Preparedness
15 Fall of persons from the Ariel lift
7 Painting R 1. Fire hazard in storage
Tip over a. Proper illumination shall be arranged a. Close Supervision shall be done by
1. Minor / serious during night work activities. competent Supervisor.
Injury. b) always maintain a safe distance from b. Periodical inspection shall be done
2. Confusion. the obstrucles,floor openings Slopes etc to inspect the illumination level for
3. Slips / Trips. each activity.
4. Property Damage.
Tip over a) Ensure the ground is level and Competent supervision at all times and
1. Personal injury compacted inspect the location for:
Property damage b) Operator to perform workplace drop-offs or holes in the ground
3 Delay in work progress inspection prior to start of work to check a) slopes
possible hazards b) bumps or floor obstructions
c) supervisor to perform to perform c) debris
additionally workplace inspection and d) overhead obstructions
verify the operation is perfumed e) overhead wires, power lines, or
confirming to compliance other electrical
f) conductors
g) hazardous atmospheres
h) adequate operating surface—ground
or floor
i) sufficient ground or floor support to
withstand all forces imposed by the
platform in every operating
j) configuration
k) Wind and weather conditions.
. Serious Injury. a. Do not stack the working materials a. Close supervision.
2. Property upon working platform. b. Shifting b. Floor condition shall be considered
controlled by Minimum 3 personal. to be level and firm.
c. Extra vertical & Horizontal support
shall be given Near the Opening / Floor
edge Activity.
d. Overhead services shall be considered
at the time of shifting.
b) Ramp / slop area shall be considered
at the time of shifting.
Persons fall from the Restrict the work area around the Arial a. No mobile phone use at the time of
Arial lift platform lift operation by barrication, signage etc duty hours.
Or tip over b) assign a watcher b. Close and competent supervision
c) Schedule works so as to avoid shall be applied.
1. Serious Injury. Potential conflict c. Periodical Awareness Training will be
2. Permanent disability / given
fatality.
3. Property Damage
Fall of persons from a. Ensure all those involved are training a) Close supervision shall be in place
Height in using PPE and inspecting it prior to
1 Serious injury use.
b) monitor that manufacturer’s supplied
anchorage is used
c) .Provide the operator and occupant
the correct PPE
d) ensure prestart check of PPE prior to
use
Fall from Height a) Vacate and enter is allowed as per the a) Supervision and monitoring to be in
1 serious injury manufacturer’s instructions place at all times
b) proper PPE to be used
Tip over a) Change the work process to be within a) competent operator
1 Serious injury to the the limits or the machine b) close supervision
occupants b) Understanding of the manufacturer’s’
instruction prior to start of the work.
Fall from height a) make shift extension to the height a) Close supervision and monitoring the
Machine instability must not be done activity
1 Serious
1.Delayed rescue a. rescue equipment shall be available Second key to be available with the
2. Serious injury not close to the work location supervisor in case it is not advisable to
immediately attended b. Regular rescue drill should have been keep the key at the controls
conducted and trained rescuers are
deployed
c. Care must be taken to ensure the
platform is not overloaded during
transfer
IF THE RESCUE IS NOT POSSIBLE
1. The person at ground level to lower
the system operating the controls and
shall know the operating mechanism
2. Key to the controls remain at the
controls
1Fatality a) Only trained personnel are to be a) The rope grab to be attached to a rigid
assigned for Arial lift works structure able to withstand the shock
2Serious injury b) occupants of Arial lift shall attach loads
their lanyard to the rope grab fall b) Padding to be provided to the rope
3Delay in work progress arrestor arranged at the work place grab to ensure the sharp edged do not
c) Overreaching from the Ariel lift to be damage
avoided
Burn and laceration A) Compliance with MSDS is ensured 2 3 TL A) A Training to be conducted to all the 2 3 TL BOCW-acts-1996 and <do> I,C,P C,D
while using paints employess regarding the safe culture rules 1998-general
B) Store in cool of working with paint and chemicals. provision
cl;ean ventilated and fire proof area B)Daily TBT shall
be conducted and the safe conditions
C) Checklist shall be complied and acts happened shall be
D)Hot work should be prohibited apropriately addressed
nerat the location of painting C) Hazard and control
E)Empty containers to be measure awareness programmes to be
stored seperately as it may contain conducted
product residual including flamable D) Adequate signages to be displayed.
vapours
F)Provision of fire extingusher is
assured at work location
G) Adequate
signages to be displayed
H) Appropriate labeling of the
concerned material to be maintained
I) Containers to be
kept closed when not in use
J.) Protect
containers from getting physically
damaged
 R 2.Skin contact with synthetic resins while Skin diesease like 1.Safety helmet ,safety jacket,googles, 2 2 Acceptable A) Training to be conducted to all the 2 2 AC BOCW-Act 1996& rules <do> I,C,P C,D
painting Dermatitis nose mask ,reflective jacket,safety shoe, employess regarding the safe culture 1998-General provision
hand gloves are ensured of working with paint and chemicals.
2. STA to be B)Daily TBT
followed 3. shall be conducted and the safe
Toolbox conducted on daily basis prior to conditions and acts happened shall be
work commencement apropriately addressed
4. prior to use of paints C) All workers to be
comply with MSDS wearing a full sleved work dress while
5.Area below the working working with paint's or chemicals.
location should be cardon off D) Hazard and
6. control measure awareness
provision of adequate supervision by programmes to be conducted
execution & HSE team is ensured E) Adequate
signages to be displayed.

R 3. Respiratory issues Respiratory diseases 1.Safety helmet ,safety jacket,googles, 1 2 Acceptable 1 2 AC BOCW-Act 1996& rules <do> I,C,P C,D
(Bronchitis) nose mask ,reflective jacket,safety shoe, 1998-General provision
hand gloves are ensured
2.Proper mask used
during painting workand the exposed
areas.
3. Adequate and sufficient ventilation
to be provided
4.A person suffering
from any previous respiratory disorder
shall be avoided from cariying out the
work.

13 Arc Welding 1. Fire and Electrical shock 1. Personal injury A.No flammable substance, No paper 3 4 TL Provide in-house fire safety, welding 1 4 TL BOCW Act 1996 & <do> R.I.C.P C.D
2)Delay in the execution near welding area and equipped with safety and general safety training for all Maharashtra BOCW-
work fire extinguisher. welders RULES-2007 PART III-
B. Welding warning Safety & Health Chapter-
sign,PPE and clean welding environment XI Lifting Appliances and
is must . C.All gear,Rules no:82-91
welders have been attended the welder
training from approved agent.

2. Incompetent Worker(s)
& 2. Damage to
Improper Supervision.
1. Burn Injury. 1. Tool Box Talk & STA communication 3 5 UN 1. Close monitoring of the activity. 1 5 UN BOCW act 1996 & <do> I.C.P C,D
shall be provided to work force. 2. Trained Fire watcher full time Maharashtra –-Rules-
Nervous system. 2. Ensure Competent & authorized appoints. 2007 - Part III –Safety &
3. Partial physical person to carry out welding work. 3. Fire watch period shall be applied Health Chapter – X,
affect. 3. Obtain HOT work permit & follow the according to the activity area. general Provisions Rule
4. Property Damage procedure as stated in the PTW 4. Alcoholic personals not allowed to NO : 6970,71,72,73 & 74.
due to fire. 4. Ensure the permit procedure is task. The Indian Electricity Act
5. Fatality due Heavy complied without deviation. 2003 & Rule 1956- rule
Electric Shock. 5. Ensure All Hot work Activities only 29, 35& 36.
under competent Welding Supervisor.

3. Molten Metal. Slag & Spotter / Fire.
2. Property Damage. safe distance to welding machine / DB.
1. Personal Injury. 1. Ensure fire extinguisher is kept at the 2 4 TL 1. Adequate number of fire watchers 1 4 AC <do> <do> R.I.C.P C.D
shall be deployed.
3. Burns. 2. Never leave the electrode on holder 2. Periodical training shall be given .to
3. Ensure welding machine is fire watch and welders on fir
disconnected from power supply even precautions and fire prevention
for short period of break. 3. Safety net shall be protected from
4. Provision of PPE (welding helmet, possible fire by removing the
coverall. Apron, hand sleeve, leg guard, combustibles accumulated in it
filter mask) Ensure compliance of
personnel on use of PPE.(wear Full body
Harness with double lanyard shall be
apply at working at height)
5. Use fire blanket to contain molten
metal
6. The surface of welding joint shall be
free from paint/oil/ grease / rust
7. Use screen to protect adjacent worker.
Ensure high standard of housekeeping
around welding area.

4. Skin burn injury 1. Burn injury. 3 4 TL Provide in-house fire safety, welding 1 4 TL <do> <do> R.I.C.P C.D
2.Propoerty damage A). Welder must equipped with PPE . safety and general safety training for all
B.) All welders have welders
attended the welder training from
approved agents
5. Inhalation illness through A).Open area or with electric fan . 3 4 TL Provide in-house fire safety, welding 1 4 TL <do> <do> R.I.C.P P.D
inhallation of the toxic B.) All weders have attended safety and general safety training for all
fumes the welding training from approved welders
agents

6. Arc-eye or eye hurt by slat 1.Eye injury from fliying A).Welder has been equipped with PPE. 2 4 TL Provide in-house fire safety, welding 1 4 TL <do> <do> R.I.C.P P.D
objects safety and general safety training for all
B). All welders have attended the welder welders
training from approved agents

7. Lack of hazard awareness.
1. Personal Injuries. 3 2 TL 1. Close supervision to be applied. 1 2 AC <do> <do> I.C.P C,D
2. Property Damage 2. Trained Fire watcher full time
3. Delay in work appoints.
progress. 3. Fire watch period shall be applied
according to the activity area.
1. All incidents will be communicated to 4. Alcoholic personals not allowed to
the whole work force through TBT talks. task.
2. Daly TBTs shall be conducted and the
safe conditions and acts happened shall
be addressed appropriately.
3. Proper hazard awareness shall also be
acquired through STA communication.
1. Prior to every nonconventional
activity special TBTs shall be conducted
and the possible hazards included and
its control measures shall be discussed
and addressed properly.

Prepared By Site Construction Team Checked By HSE Head Approved By Construction Team Approved By HSE Head
Name JUNO JOHN REJI AKHIL NAIR
Signature
Date 16-04-2019 16-04-2019
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