Doc. No.

: HSE/FRM-22
Rev.: 00
JOB SAFETY ANALYSIS Date:
Page: 1 of 3

Project: Project: Area:

General Comments:
Date: / / Supervisor:

Job Description: Lifting & Rigging Activity (Loading/Unloading of the Equipment)

Equipment & Severity
Item Detail of Activity Risk Involved Preventive Measure Responsible Person
Tools used Rating
TRANSPORTATION • UNEVEN ROAD • CRANE SHOULD BE CHECKED, BEFORE RIGGING 2
1 OF THE MATERIALS
• UNSAFE CONDITIONS TRANSPORTATION TO JOB SITE ON DAILY BASIS. SUPERVISOR 2
& CRANE TO JOB
SITE.
• PROPER ACCESS (BRIDGES) SHOULD BE USED.
• CRANE COLLAPSE DURING 3
• FLAGMAN WILL BE ASSIGNED WITH THE CRANE & 3
MATERIAL LOADING / • LIFTING AREA AUTHORIZES
2 UNLOADING HEAVY EQUIPMENT. 2
• CRANE • PERSONAL INJUREY
• MATERIAL MUST BE CHECKED BEFORE LOADING / 3
• TRAILER • PROPERTY DAMAGE
UNLOADING.
• FLAT BED
• MATERIAL MUST BE PROPERLY SECURED WITH
• MULTI AXEL
• CRANE FAILURE DUE TO SLING & SHACKLES BEFORE LIFTING UP.
SETTING UP CRANE TRAILER
3 FOR LIFTING. HYDROLIC SYSTEM • CRANE WILL BE SET UP AT LEVEL SURFACE WITH E & P I/C 2
• LIFTING GEARS
• CAUSE OF SERIOUS OUTRIGGER PADS.
• OUTRIGGERS WILL BE FULLY EXTENDED CRANE.
(SLINGS,
• CRANE MUST BE 3RD PARTY CERTIFIED.
SHACKLES, HSE INSPECTOR
4 LIFTING WITH CRANE WEB-BELT,
• FIRE DUE TO LOOSE WIRING • ALL LIFTS WILL BE UNDER THE RATED CAPACITY OF 2
CRANE I.E. LOAD CHART.
TAG LINE,
CHAIN BLOCK, • CERTIFIED CRANE OPERATOR AND RIGGERS (3RD
INSPECTION OF • FALL OF OBJECT
5 CRANE LEVER HOST, FORK PARTY CERTIFIED) WILL CARRY OUT THE LIFTING RIGGING ENGINEER 3
& RIGGING GEARS LIFTER, PICK WAY ACTIVITY.
TRUCK & ETC). • ALL LIFTING TACKLES WILL HAVE 3RD PARTY
DEMOBILIZATION • PERSONNEL INJURY • CERTIFICATIONS & HEALTHY (GOOD CONDITION).
CRANES RIGGING
2
6 EQUIPMENT’S, • SLIPPING • RIGGING PLAN & STUDY REQUIRED FOR HEAVY SUPERVISOR
TOOLS AND LIFTING.
WORKER.
• TRIPPING
 • ELECTRIC SHOCK • ONLY SINGLE PERSON MUST BE GIVEN SIGNAL TO
• DUE TO POWER LINE CRANE OPERATOR.
• EMPLOYEES SHOULD BE TRAINED ON SAFE
RIGGING TECHNIQUES.

• TOOLBOX TALK MUST BE CONDUCTED BEFORE

EACH LIFT.
• LIFTING AREA SHOULD BE BARRICADED WITH
WARNING.
• ALL LOADS WILL BE CONTROLLED BY TAG LINES, IF
LENGTH IS LONG THAN DOUBLE TAG LINE USED.
• LIFTING CREW WILL WORK WITH COMPLETE PPES.
• AREA MUST BE CHECKED & FREE FROM
ELECTRICAL WIRES BEFORE ASSEMBLING TO THE
CRANE.
• TOOL & JOINTS ETC. SHOULD BE LIFT BY ROPE &
BASKET RIGGING
• SCAFFOLDING SHOULD BE ERECTED UNDER SUPERVISOR
• MATERIAL CAN FALL
SKILLED SUPERVISION. 2
• PERSONAL FALL
7 SCAFFOLDING • FULL BODY HARNESS MUST BE WORN WHILE WORK
WORK AT HEIGHT 3
CHARRY PICKLES • IMPROPER SCAFFOLDING
AT HEIGHT 6 FEET & ABOVE. 3
ERECTION
• SCAFFOLDING MUST BE ERRECTED WITH SCAFFOLDING
STANDARD & INSPECTED BY SCAFFOLDING INSPECTOR
INSPECTOR.

• WORK WOULD BE NEVER ALLOWED IN LESS OR

• MANUAL HANDLING 2
LIGHTS & STANDS IMPROPERLY DISPRESSED ILLUMINATION/LIGHTS. RIGGING
8 • SLIP, TRIP & FALL
WORK AT NIGHT (FLOOD LIGHTS 2
WHITE)
• ALL WORK AT NIGHT ARRANGEMENT MUST BE SUPERVISOR
• POOR ILLUMINATION 2
DONE BEFORE START OF WORK AT NIGHT.

• WASTE MATERIAL SHOULD BE STACKED PROPERLY

• ENVIRONMENT HAZARD RIGGING 1
WASTE DRUMS & DUMPED IN DESIGNATED PLACES.
9 HOUSEKEEPING
SHOPPER BAGS • SLIP, TRIP & FALL SUPERVISOR 2
• WASTE MATERIAL SHOULD BE BARRICADED.

Severity Rating: (1) First Aid / Minor Property Damage (2) Recordable Accident / Property Damage
(3) Lost Time Accident / Major Property Loss (4) Catastrophic Accident
Are you aware of, and do you have the correct PPE? What are the risks? How do controlled risks?

_______________________________ __________________________
AREA ENGINEER / SUPERVISOR HSE REPRESENTATIVE
 JSA FOR crane operation
Name of the Site :
Date of Preparation :
JSA Preparation :

S.NO SCOPE OF ACTIVITY HAZARD CONTROL MEASURES REQUEST BY

1) Mobile Crane 1) Faults with Crane 1) Pre-start Checks EHS SAFETY
to 2) Plant becoming bogged in 2) Plant to stick to designated roadways and turning areas OFFICER/SECURITY
sand & mud 3) Personnel on hand to warn others of crane movement in the
onsite 3) Pedestrians vicinity or via radio where available. OFFICER
destination 4) Onsite Traffic/plant 4) Alternate pathway defined by bollards and reflective tape.
2) Pre-job 1) Inexperienced workers 1) Sufficiently skilled employees to complete task EHS SAFETY
meeting 2) Inadequate consultation (competencies and Licences) OFFICER/SECURITY
3) Inadequate understanding of 2) Adequate consultation with all relevant employees
and Toolbox equipment 3) Adequate competent supervision throughout the project OFFICER
4) Site hazards and emergency 4) Proper planning for equipment required for the task
Procedures not known 5) Site & work area inductions compulsory for all personnel
3) Locate crane 1) Pedestrians 1) Desired setup area should also be level, EHS SAFETY
into 2) Traffic 2) unless prior consultation has been made with the supplier of OFFICER/SECURITY
3) Other Plant the crane
lifting 4) Other Equipment 3) The workplace is adequately prepared for the incoming OFFICER
positions on 5) Buildings Power lines & mobile crane, including where possible a clear predefined
site underground Utilities area/crane pad for the crane to position upon
6) Lift radius Access 4) Check and confirm exclusion areas - Barricades, witches
7) Ground Conditions Hats, Danger Tape, Warning Signs
5) Access road are available and soundly constructed with
suitable entry points to site
6) Crew should always inspect site prior to positioning crane in
final position
7) Elements to observe include
8) Load location and scope of lift
9) Location of any overhead obstructions including wires, trees,
buildings, restricted airspace (i.e. near airport)
10) Location of any underground services and/or trenches
including utilities and drainage arrangements that may affect
integrity of ground
11) Adequate room for rigging and erection of mobile crane
12) Adequate tail (counterweight/winch) swing clearance
13) Ability to cordon off area with suitable barricading
resources
 JSA FOR crane operation
Name of the Site :
Date of Preparation :
JSA Preparation :
4) Inspect chains 1) Tears in Slings 1) Check slings for rips and tears and remove from service is
and 2) Cracks in chains, shackles, faults are found
rings and hooks 2) Check chains, shackles, hooks and rings for cracks,
or slings, 3) Dropping of load due to faulty corrosion, wears, mechanism faults etc and remove from
shackles, 4) lifting gear or faulty service if faults are found
hooks and attachment points 3) Lifting gear/equipment inspected and tagged with appropriate
attachment monthly colour tag
4) Make certain personnel are sufficiently trained with
points in
appropriate certificates/ licences
preparation for
use

5) Locate crane in 1) Crane overturning due to 1) Outriggers must be positioned on a flat surface,
lifting position unstable ground condition 2) Using timbers or suitable material for pads to evenly
2) Personnel being crushed by distribute the load to the ground
on site outriggers 3) Crane to be located within the radius for the loads being
– place timbers Lifted.
(pads) and set 4) Outriggers should only be extended on the side where the
outriggers Operator is positioned or with a suitable spotter.
5) Where space permits, outriggers shall always be fully
extended
6) Where space is limited, crane should be configured to
maximum capacity – this may require the use of reduced
outriggers or on rubber; when permitted by the manufacturer
7) Outriggers shall always be extended to manufacturers
procedures and specifications, including the requirement to fit
manual pins
8) All outriggers-jacks should be utilized at all time
9) Generally Standard Safe Working Load capacity charts are
based on all outriggers fully extended and set with wheels
clear of ground.
10) Outrigger Packing –
11) Additional packing should always be utilized under outrigger
floats
12) Commonly used Outrigger Mats should carry design
information and be subject to periodic inspection
 JSA FOR crane operation
Name of the Site :
Date of Preparation :
JSA Preparation :
13) When timber packing is utilized, it should be in a ‘pigsty
‘packing
14) Arrangement ‘Rule of Thumb’ formulae and calculations
should be observed;
15) Area (m2) = 0.65 x (Cm + L)
-------------
V
Cm = Total mass of crane (KN)
L = Total mass of load (KN)
V = maximum permissible bearing pressure of soil (kpa

6) Attaching Fly Working at heights/falling 1) Follow W/H permit use appropriate attachment point & safety
or Pin harness when walking along crane boom
2) Use an EWP or ladder for this task & follow safe work
Jib to Crane practices
 JSA FOR crane operation
Name of the Site :
Date of Preparation :
JSA Preparation :
7) Position Position 1) Plant to be positioned in area clear of obstruction. Roads
counterweight counterweight truck 2) Traffic control in place if required
3) Once crane is elevated and level, a trial operation should be
truck in an easily completed by the operator; this may include
in an easily accessible spot for 4) Bluffing boom to high angle, and slewing 360 degrees with
accessible the crane to load its spotter in position – purpose to review tail swing and
spot for counterweights outrigger packing suitability
5) Executing ‘dry-run’ where load is required to be picked up
the crane to
and placed – Purpose to ensure crane is capable of task and
load its set required limits
counterweights

8) Re-assessing Changes in weather 1) Continual safe operation can be aided by periodic inspection
Situation conditions throughout the project of the following;
throughout Changes in operators 2) Outrigger Jacks – Leaking oil/retraction of shaft
job Changes in ground suitability 3) Outrigger Mats – excessive settlement and/or sinking into
ground; i.e., loadings increasing beyond estimated capacity
of ground – such as unknown back-filling
4) Outrigger Floats – Cracking or critical damage
5) Evidence of water content in ground
6) Should requirements change during operation, then crew
shall re-assess and review crane capacity and wider
environment to ensure revised work practice is within limits
and safe to continue operation
 JSA FOR crane operation
Name of the Site :
Date of Preparation :
JSA Preparation :
9) 10.Packing up Unauthorised person access 1) Upon completion of project, or specific stage the crane
and/or crane site 2) equipment and site shall be left in a secure and safe manner
leaving crane Damage to crane 3) If the crane is to be left onsite;
onsite Injury to public 4) Retract Boom, remove keys from the ignition and secure/lock
5) Outriggers should be inspected prior to next use
6) Barricading should remain in place around the crane and any
work area deemed necessary

10) Packing up and Trip hazards
cleaning up Manual handling injuries
work site Crush & Pinch injuries
Equipment damage
Counterweights coming off
the back of the truck
Crush & pinch injuries
Falls
1) Use correct manual handling techniques
2) Wear appropriate PPE
3) Rubbish to be placed in bins
4) Tools & Equipment to be packed
5) Lifting gear packed
6) Timbers packed
7) Pads loaded
8) Make certain counterweights are stacked on rubber mats and
correctly tied down for trip
9) Guide counterweights onto the truck tray with taglines
10) Where possible use EWP or Platform Ladder Access
otherwise be cautious of footing
 JSA FOR crane operation
Name of the Site :
Date of Preparation :
JSA Preparation :
11) Exit site and Overhead Powerlines 1) Crane boom to be down when travelling under power lines
return Collision with 2) Maintain site speed limit when exiting work site
to Depot people/personnel and other 3) Communicate with other vehicles onsite is necessary
vehicles/plant when exiting 4) Observe road rules and take into consideration drivers and
site riders who don’t understand the nature of cranes and trucks.
Counterweights sliding off
during travel
Traffic Accident
 GS C Job Safety Analysis
PROJECT TITTLE

Company:

Risk Assessment No: NEW REVISED √ PAGE NO. 1 of 6

Type of Job Being Analyzed Risk Assessment on Lifting Works
Risk Assessment
Department/Section Originate JSA
Team
JOB Performers

Additional approvals (Determine by Job Supervisor in Correlation with HSE Manager) GENERAL JOB REQUIREMENTS: TBM & PPE
1. Pre task tool box meeting everyday.
Name Signature Date
2. Personal Protective Equipment
2.1 Safety Shoes with steel toe.
2.2 Safety glasses
Company Representative 2.3 Hard hat
2.4 Hand gloves
2.5 Cover all to workers
2.6 Full body harness on working at heights
2.7 Chin strap for helmets
2.8 Appropriate mask or respirators

CHANGING CONDITIONS & EMERGENCY PROCEDURE: Stop Work, Switch off equipment, Supervisor Direct Personnel to Nearest and Safety Muster Point considering
wind direction. Supervisor accounts for all workers. In case of emergency contact 911 / 02-425-0911
 Job Safety Analysis on Lifting Works
Residual
Initial Risk
Risk
Rating Control Measures Responsible
Task / Activities Initial Risk Rating

H M L H M L

• Safe Work Permit and other pertinent documents shall Supervisor

be secured before any works commence.
• Pre-start meeting shall be discussed during daily Permit Issuer
· Check safety condition of whole area toolbox meeting before work commence.
1. Work permit Permit Receiver
for electrical exposure • Equipment and tool inspection must be carried out.
Prior to commencing all • Concerned supervisor / foreman to prepare required
L HSE Officer
-Slip, trip, fall during site inspection. safe work plan / permit one day in advance. L
works, a work permit is
• Joint Visit of Permit Issuer, Permit Receiver, Supervisor
required. and HSE Officer should be conducted before issuing
-Moving machineries.
the Work Permit.
• Supervisor / foreman and safety officer to supervise
and monitor the activity respectively

-Lack of hazard recognition and • Hire competent workers. Work Supervisor

awareness of the new workers. • Safety induction and training.
• Toolbox meeting before work HSE Officer
2. Manpower • All workers shall be issued with basic PPE and must
- Incompetent and inexperience L
mobilization wear them on site at all time L
workers
• Proper supervision and safety coverage
-Lack of training • Initial gas testing should be conducted

• Inspect before use for qualification. Work Supervisor

• Defective equip or tool shall not be used.
• Regularly check and maintenance. HSE Officer
3. Equipment
-Injury of workers (cutting, pinch points, • Implementation of color coding system,
mobilization &
caught in between, struck by flying • Ensure competent workers with necessary training
Usage of tools & L
objects, etc.) L
equipment. • Proper usage of PPE.
- Ergonomics and manual handling.
- Moving machineries. • Following proper procedure on tools & equipment
usage.
• Proper supervision and safety coverage.

Doc. No. REV. A Page 2 of 4

 Job Safety Analysis on Lifting Works
Residual
Initial Risk
Risk
Rating Control Measures Responsible
Task / Activities Initial Risk Rating

H M L H M L

• The driver or operator shall be trained or certified for

competence. Third Party Certificate or TUV license if
necessary.
• The flagmen shall be stationed when vehicles reversing
Fatality or serious injury • Follow site traffic rule, not overload, shortcut or driving
4. Transportation of over speed limit of 20km/h. Work Supervisor
materials -Collision with other vehicles & other H • Ensure to follow Defensive Driving Safety to all drivers and M
properties operators. HSE Officer
• The equipment, tools or materials on vehicle shall be
properly fixed.
• Regularly inspect and maintenance.
• Ensure to follow Defensive Driving Safety to all drivers
and operators.
• Properly wear correct PPE, including safety gloves and Work Supervisor
5. Unpacking -Hand or foot injury (slip, trip & fall steel-toed shoes.
-unloading and hazard) • Handle with care and good position. Proper body HSE Officer
L positioning while work execution.
arrangement of L
materials. -Ergonomics and manual handling. • Proper coordination with fellow workers.
• Proper supervision and safety coverage.

-Personal Injury or Equipment Failure
-Tumbling of the crane.
-Collision of crane to powerlines & other
properties.
6. Lifting, incl. loading
-Falling of the crane load to workers &
and unloading
other properties.
-Strong winds & abnormal weather
conditions.
-Working or passing of workers to
suspended load.
• Check all the equipment or rigging devices to ensure Work Supervisor
good performance.
• Set the barriers around operating area and assign the HSE Officer
watchman to keep non-related persons away.
• The equipment operator and riggers shall be qualified Rigger
and certified for competence. (Should have 3rd Party
Certification). Operator
• Riggers should have designated reflective vest &
H
whistle. M
• Operate as per the lift instruction and load chart.
• Load shall be controlled with taglines during hoisting.
• Only rigging devices (sling, chain block, etc.) of correct
capacity shall be used for hoisting.
• Ground must be even and compacted where the crane is
to be positioned.
• Ensure that the outriggers are fully extended prior to lift.
• Ensure to use proper outrigger pads and proper size.

Doc. No. REV. A Page 3 of 4

 Job Safety Analysis on Lifting Works
Residual
Initial Risk
Risk
Rating Control Measures Responsible
Task / Activities Initial Risk Rating

H M L H M L

• Proper lifting signage must be in place.

• Ensure to have lifting plans in all critical lifts activities.
• No operation of crane if the wind speed exceeds 32kph
or refers to manufacturer’s specification.
• No working or passing to the suspended load.
• Ensure proper illumination when working at night works.
• Beacon lights should be turned on at all times during
operation.
Please Refer Below for Risk Assessment Rating:

Risk Assessment Table

Likelihood Severity
Risk Assessment Matrix
1. Highly improbable 1. Minor injury, no time off
2. Remotely possible but 5 5 10 15 20 25
known to occur 2. Injury resulting in up to 3 days off
4 4 8 12 16 20
3. Infrequent 3. Injury resulting in 3 or more days off
4. Occasional 4. Major disability injury 3 3 6 9 12 15
Severity
5. Frequent and Regular 5. Fatality 2 2 4 6 8 10
Likelihood X Severity = Risk Rating 1 1 2 3 4 5
Likelihood X
Equivalent Risk Rating
Severity Result Rating 1 2 3 4 5
15 to 25 High Risk H Likelihood
8 to 14 Medium Risk M
1 to 7 Low Risk L

Doc. No. REV. A Page 4 of 4