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TRIBOLOGY
Dr. Tu Le Manh
Code: MAE013
2 Tribology
Objectives
3 Tribology
Outcomes
4 Tribology
Course Topics
5 Tribology
Grading:
Attendance: 10%
Assignments (HW assignment+ Lab
assignment): 20%
Quiz: 30%
Midterm exams: 20%
Final exam: 30%
Attendance policy:
Any student who misses 20% or more of the course
risks failure in the course
6 Tribology
Outline
1. Introduction
2. Structure and Properties of Solids
3. Solid Surface Characterization
4. Contact between Solid Surfaces
5. Adhesion
6. Friction
7. Interface Temperature of Sliding Surfaces
8. Wear
7 Tribology
1. INTRODUCTION
Definition and History of Tribology
Tribology is derived from the Greek word
tribos, meaning rubbing or “the science of
rubbing.”
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History
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However, for a long time ago, …
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Tribology is a science and Technology of interacting
surfaces in relative motion of related subjects and
practices.
Tribology is the art of applying operational analysis to
problems of great economic significance, namely,
reliability, maintenance and wear of technical equipment
ranging from space aircraft to household appliances.
Surface interactions in a tribological surface are highly
complex and their understanding knowledge of various
disciplines including physics, chemistry, applied
mathematics, solid mechanics, fluid mechanics,
thermodynamics, heat transfer, materials science, rheology,
lubrication, machine design, performance and reliability.
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Industrial Significance of Tribology
Components
Brakes Clutches
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Products
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Manufacturing processes
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Construction and Exploration
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Micro/Nanotribology
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2. Structure and Properties of Solids
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Crystalline Structures
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Disorder in Solid Structures
Point Defects
Line Defects (Dislocations)
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Surfaces/Internal Boundaries
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Phase Diagrams
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Microstructures Orientation map derived from electron
backscatter diffraction measurements
Microstructure of carbon steel
ND TD
RD
RD
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Grain size
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Grain size determination using IQ Material software, Interception method.
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Elastic and Plastic Deformation, Fracture and Fatigue
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Elastic Deformation
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Elastic Properties and Anisotropy
of Elastic Behavior
Figure 7-1 Anisotropic materials: (a) rolled
material, (b) wood, (c) glass-fiber cloth in an
epoxy matrix, and (d) a crystal with cubic unit
cell.
Real materials are never perfectly isotropic. In some
cases (e.g. composite materials) the differences in
properties for different directions are so large that one
can not assume isotropic behavior - Anisotropic.
i Sij j (7-2)
where,
C Stiffness (or Elastic cons tan t )
S Compliance
Both Sijkl and Cijkl are fourth-rank tensor quantities.
Expansion of either Eqs. 7-1 or 7-2 will produce nine
(9) equations, each with nine (9) terms, leading to
81 constants in all.
13 31 , 12 21 23 32
We can therefore write:
31 32 33 13 23 33
Symmetry effect leads to a significant simplification of
the stress-strain relationship of Eqs. 7-1 and 7-2.
We can write:
ij Sijkl kl or ij Sijlk lk
and since
Sijkl kl Sijlk lk ; kl lk ; and Sijkl Sijlk
11 12 13 1 6 5
22 23 = 2 4
33 3 Notation II
Notation I
• The foregoing transformation is easy to remember: In
other to obtain notation II, one must proceed first
1 2( 3
along the diagonal 5
) and then4back ( 6
).
6 5
1
1 6 5 2 2
4
6 2 4 and 6 2
2 2
5 4 3 5 4
3
2 2
It should be noted that22 2 ,11 1 ,
and 3 33 , but
4 2 23 23
5 213 13 (7-5)
6 212 12
In matrix format, the stress-strain relation showing the
36 (6 x 6) independent components of stiffness can be
represented as:
1 C11 C12 C13 C14 C15 C16 1
2 C21 C22 C23 C24 C25 C26 2
C C32 C33 C34 C35 C36 3
3 31
4 C41 C42 C43 C44 C45 C46 4
C C52 C53 C54 C55 C56 5
5 51
6 C61 C62 C63 C64 C65 C66 6
Or in short notation, we can write:
i Cij j and i Sij j (7-6)
Further reductions in the number of independent
constants are possible by employing other symmetry
considerations to Eq. 7-6.
Symmetry in Stiffness and Compliance matrices
requires that:
Cij C ji and Sij S ji
Of the 36 constants, there are six constants where i =
j, leaving 30 constants where i j.
But only one-half of these are independent constants
since Cij = Cji
Therefore, for the general anisotropic linear elastic
solid there are:
independent elastic
constant. 30
6 21
2
The 21 independent elastic constants can be reduced still
further by considering the symmetry conditions found
in different crystal structures.
In Isotropic case, the elastic constants are reduced
from 21 to 2.
Different crystal systems can be characterized exclusively
by their symmetries. Table 7-1 presents the different
symmetry operations defining the seven crystal systems.
The seven crystalline systems can be perfectly described
by their axes of rotation. For example, a threefold
rotation is a rotation of 120o (3 x 120o = 360o); after
120o the crystal system comes to a position identical to
the initial one.
Table 7.1 Minimum Number of Symmetry Operations in
Various Systems
______________________________________________
System Rotation
______________________________________________
Triclinic None (or center of symmetry)
Monoclinic 1 twofold rotation
Orthorhombic 2 perpendicular twofold rotation
Tetragonal 1 fourfold rotation around [001]
Rhombohedral 1 threefold rotation around [111]
Hexagonal 1sixfold rotation around [0001]
Cubic 4 threefold rotations around <111>
abc
90 o
abc
90 o
abc
90 o
The hexagonal system exhibits a sixfold rotation around the
[0001] - c axis; after 60 degrees, the structure superimposes
upon itself.
In terms of a matrix, we have the following:
Orthorhombic Tetragonal
11 12 13 0 0 0 11 12 13 0 0 16
. 22 23 0 0 0 . 11 13 0 0 16
. . 33 0 0 0 . . 33 0 0 0
. . . 44 0 0 ,
. . . 44 0 0
. . . . 55 0 . . . . 44 0
. . . . . 66 . . . . . 66
(7.7a)
Hexagonal
11 12 13 0 0 0
. 11 13 0 0 0
(7.7b)
. . 33 0 0 0
. . . 44 0 0
where
. . . . 44 x x 2( s11 s12 ),
or 1
x (C11 C12 )
2
Laminated composites made by the consolidation of
prepregged sheets, with individual piles having different
fiber orientations, have orthotropic symmetry with
nine independent elastic constant.
This is analogous to orthorhombic symmetry, and
possess symmetry about three orthogonal (oriented
90o to each other) planes. The elastic constants along
the axes of these three planes are different.
Cubic
11 12 12 0 0 0
. 11 12 0 0 0
. 11 0 0 0
(7.7c)
. . 44 0 0
. . . 44 0
. . . . 44
The number of independent elastic constants in a cubic system
is three (3).
For isotropic materials ( most polycrystalline aggregates can
be treated as such) there are two (2) independent constants, b/c :
C11 C12
C44 (7.8)
2
The stiffness matrix of an isotropic system is:
2C44
A (7.10)
C11 C12
Young’s modulus
1
E (7.12)
S11
(7.18)
The relationship of Eq. 7-18 can be expanded and equated to
Eq. 6-9 to give:
1
1 S11 1 S12 2 S12 3 1 2 3
E
1
2 S12 1 S11 2 S12 3 2 1 3
E
1
3 S12 1 S12 2 S11 3 3 1 2
E
(7.19)
Also,
1
4 2S11 S12 4 4 ,
G
1 (7.19)
5 2S11 S12 5 5 ,
G
1
6 2S11 S12 6 6 ,
G
Expressing the strains as function of stresses, we have
1 1
S11 2( S11 S12 S44 )(li21l 2j 2 l 2j 2lk23 li21lk23 (7.21a)
Eijk 2
1 1
S44 4( S11 S12 S44 )(li21l 2j 2 l 2j 2lk23 li21lk23 (7.21b)
Gijk 2
Eijk and Gijk are the Young’s and shear modulus, respectively, in
the [ijk] direction; li1 , l j 2 , lk 3 are the direction cosines of the
direction [ijk]
Table 7-2 Stiffness and compliance constants for cubic crystals
___________________________________________________
Metal C11 C12 C44 S11 S12 S44
___________________________________________________
Aluminum 10.82 6.13 2.85 1.57 -0.57 3.15
Copper 16.84 12.14 7.54 1.49 -0.62 1.33
Iron 23.70 14.10 11.60 0.80 -0.28 0.86
Tungsten 50.10 19.80 15.14 0.26 -0.07 0.66
___________________________________________________
All the relations described in Eqs. 7-12 to 7-20 for obtaining Elastic
constants are applicable. This include:
1 v 1
S11 S12 S44
E E G
Example
A hydrostatic compressive stress applied to a material
with cubic symmetry results in a dilation of -10-5. The
three independent elastic constants of the material are
C11 = 50 GPa, C12 = 40 GPa and C44 = 32 GPa. Write an
expression for the generalized Hooke’s law for the
material, and compute the applied hydrostatic stress.
SOLUTION
Dilation is the sum of the principal strain components:
= 1 + 2 + 3 = -10-5
Cubic symmetry implies that 1 = 2 = 3 = -3.33 x10-5
and
4 = 5 = 6 = 0
From Hooke’s law,
i = Cijj
and 1 C111 C12 2 C12 3
the applied hydrostatic stress is:
p = 1 = (50 + 40 + 40)(-3.33) 103 Pa
= -130 x 3.33 x 103 = -433 kPa
Example: Determine the modulus of elasticity for tungsten and iron
in the <111> and <100> directions. What conclusions can be drawn
about their elastic anisotropy? From Table 7.1
____________________________
S11 S12
________________ S44
Fe: 0.80 -0.28 0.86
W: 0.26 -0.07 0.66
SOLUTION
The direction cosines for the chief directions in a cubic lattice are:
_______________________________________
Directions li1 l j2 lk 3
_______________________________________
<100> 1 0 0
<110> 1/ 2 10/ 2
<111> 1/ 3 1/ 3 1/ 3
For iron:
1 1 1 1
0.80 2{(0.80 0.28) 0.86 / 2}
E111 9 9 9
1 1 1
0.80 2(1.08 0.43) 0.80 1.30
E111 3 3
0.80 0.43
1
E111 2.70 x1011 Pa
0.37
1
0.80 1.30(0) 0.80 E100 1.25 x1011 Pa
E100
For tungsten:
1
0.26 2(0.26 0.07)
0.66 1
E111 2 3
1 1
0.26 20.33 0.33 0.26
E111 3
1
E111 3.85 x1011 Pa 385GPa
0.26
1 0.66
0.26 2(0.26 0.07) 0 0.26
E100 2
1
E100 3.85 x1011 Pa
0.26
135 ° 45 °
150 ° 30 °
ND 165 ° 15 °
g1 = (0 ,0 ,0 ) 180 ° RD
0
195 ° 345 °
TD 210 ° 330 °
225 ° 315 °
240 ° 300 °
255 ° 285 °
RD 105 °
270 °
90 °
75 °
120 ° 60 °
135 ° 45 °
150 ° 30 °
165 ° 15 °
g2 = (0 ,45 ,0 ) 180 ° 0
195 ° 345 °
210 ° 330 °
225 ° 315 °
240 ° 300 °
255 ° 285 °
270 °
90 °
105 ° 75 °
120 ° 60 °
135 ° 45 °
150 ° 30 °
165 ° 15 °
195 ° 345 °
210 ° 330 °
225 ° 315 °
240 ° 300 °
255 ° 285 °
270 °
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Plastic Deformation
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Plastic Deformation Mechanisms
Crystalline Materials
Deformation by Slip
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Deformation by Twinning
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Amorphous Materials
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Fracture
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3. Solid Surface Characterization
The Nature of Surfaces
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Physico-Chemical Characteristics of Surface Layers
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Topography of a surface
In atomic scale
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Surface energy
quantifies the disruption of intermolecular bonds that occurs
when a surface is created.
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Surface energy is sensitive to temperature. With increased temperature the
network atoms vibrate with increasing amplitude, leading to a decrease in the
cohesion energy of the material and a decrease in surface energy.
Surface roughness
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Relationship between Surface roughness and surface energy
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Grain boundary energy
Contact angles
The contact angle results from the equilibrium between the three interfacial
tensions:
The equilibrium of the drop in the presence of the liquid’s vapor is represented by
Young’s equation:
2) Young’s modulus and the elasticity limit (or plastic flow threshold),
which characterizes a material’s elastic properties;
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General behavior
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Average Roughness Parameters
Amplitude Parameters
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Statistical Analyses
Amplitude Probability Distribution and
Density Functions
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Surface Height Distribution Functions
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Surface characterization techniques
Surface topography in microscale
Surface characterization techniques
Surface topography in microscale
3D profilometers
sand-paper-image on universal-profiler
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Atomic force microscope (AFM)
AFM images
Atomic force microscope (AFM)
Left: AFM image of a GaP/Si sample. Right: By measuring the cantilever vertical
displacement, with the feedback signal on, an image equivalent to the derivative of the AFM
image is obtained. This image is particularly useful to detect sudden variations of the
topography, such as steps on the top of the terraces.
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Surface characterization techniques
Chemical composition of the surface
POSSIBLE APPLICATIONS:
Analysis of precipitation and segregation in metallurgical materials
and the characterization of thick thermal oxide films and hard anti-
wear and anti-corrosion coatings.
EDS analysis
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X-ray photoelectron spectroscopy
– Primary particle: photon.
– Secondary particle:electron.
– Acronym: ESCA, XPS.
– Characteristics of the technique:
- elemental analysis of materials,
- information about the environment of the atoms identified and the
nature of chemical bonds, and
- analysis of a surface of a few mm2 to a depth of 0.1–2 nm.
POSSIBLE APPLICATIONS:
Analysis of oxide films and corrosion layers in order to determine the
nature of chemical bonds of the main elements as well as that of
impurities; analysis of passivation layers; characterization of the state
of chemical bonds within polymers; and analysis of the core level and
valence band.
XPS Spectra
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Auger electron spectroscopy
– Primary particle: electron.
– Secondary particle: electron.
– Acronym: AES.
– Characteristics of the technique:
Auger electron spectroscopy
POSSIBLE APPLICATIONS:
Analysis of adsorbed layers. Analysis of thermal or anodic oxide
films. Characterization of thin deposits and analysis of
segregated layers on surfaces or within grain boundaries.
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What can we do after knowing the surface characteristics?
3D profilometers
Atomic force microscope (AFM)
Surface characterization techniques
Chemical composition of the surface
POSSIBLE APPLICATIONS:
Analysis of precipitation and segregation in metallurgical materials
and the characterization of thick thermal oxide films and hard anti-
wear and anti-corrosion coatings.
X-ray photoelectron spectroscopy
POSSIBLE APPLICATIONS:
Analysis of oxide films and corrosion layers in order to determine the
nature of chemical bonds of the main elements as well as that of
impurities; analysis of passivation layers; characterization of the state
of chemical bonds within polymers; and analysis of the core level and
valence band.
Auger electron spectroscopy
POSSIBLE APPLICATIONS:
Analysis of adsorbed layers. Analysis of thermal or anodic oxide
films. Characterization of thin deposits and analysis of segregated
layers on surfaces or within grain boundaries.
What can we do after knowing the surface characteristics?
4. Contact between Solid Surfaces
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Analysis of the Contacts
Single Asperity Contact of Homogeneous and Frictionless Solids
Elastic Contact
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Limit of Elastic Deformation
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Limits of Elastic Deformation
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Statistical Analysis of Contacts
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5. Adhesion
When two solid surfaces are brought into contact, adhesion or
bonding across the interface can occur which requires a finite
normal force, called adhesive force, to pull the two solids
apart.
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It depends on different types of bonding:
Covalent
Ionic bond
Metallic bond
Hydrogen bond
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REFERENCES
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