Instruction Manual M01-8516 ZX-100 PDF

Instruction
manual
DOUCET MACHINERIES INC.

An ISO-9001 Certified Manufacturer of High-Quality Machinery for the Woodworking Industry.
FINGER JOINTER
ZX-100
N/S: 2010-05-170
2
INTRODUCTION
Doucet Machineries Inc. is an ISO-9001 certified manufacturer of high-quality machinery
for the woodworking industry.
Our mission is to provide our customers with quality products and services that meet their
expectations and respect a working environment that is motivating for all.
Your equipment was designed and built by a team of specialists to help you manufacture
top quality products for many years to come.
About this Manual

This manual is provided in order to help you with setting-up, operating and maintaining
your machine. It also includes detailed instructions on how to order spare parts for your
equipment.
The information found in this manual was up to date and accurate at the time of printing.
Your equipment may differ slightly due to improvements or other modifications. Some
custom features may not be included in this manual. If your equipment incorporates
custom features, please refer to the Client Design and Specifications section inserted
as a supplement to this document.

3
TABLE OF CONTENTS
INTRODUCTION................................................................................................................. 2
ABOUT THIS MANUAL ......................................................................................................... 2
PRECAUTIONS AND SPECIFICATIONS .......................................................................... 5
PRECAUTIONS ................................................................................................................... 5
SPECIFICATIONS ................................................................................................................ 6
PRE-START VERIFICATIONS ........................................................................................... 7
DRIVE CHAIN TENSION ....................................................................................................... 7
SPINDLE BELT TENSION*.................................................................................................... 8
PRESS LIFTING CHAIN TENSION*......................................................................................... 9
LUG SQUARENESS VERIFICATION ....................................................................................... 10
DIAGONAL TRANSFER CHAIN TENSION .............................................................................. 10
DIAGONAL TRANSFER CHAIN TENSION .............................................................................. 11
SIDE CONVEYOR CHAIN TENSION ...................................................................................... 11
MAIN AIR PRESSURE ADJUSTMENT ................................................................................... 12
ENTRY PRESS AIR PRESSURE ............................................................................................ 13
OIL NOZZLE POSITION (OPTION)......................................................................................... 13
OPERATOR’S CONTROL PANEL................................................................................... 14
BUTTON FUNCTIONS ........................................................................................................ 14
OPERATION PARAMETERS ........................................................................................... 15
PRESS HEIGHT * .............................................................................................................. 15
ENTRY PRESS HEIGHT* ..................................................................................................... 16
EXIT BROOM HEIGHT ......................................................................................................... 16
EXIT PRESS WHEEL HEIGHT ............................................................................................... 16
EXIT PRESS WHEEL HEIGHT ............................................................................................... 17
SHAPER DEPTH* .............................................................................................................. 18
SHAPER HEIGHT * ............................................................................................................ 18
SHAPER HEIGHT * ............................................................................................................ 19
SCORING AND TRIM SAW DEPTH *..................................................................................... 19
SCORING AND TRIM SAW DEPTH *..................................................................................... 20
SCORING AND TRIM SAW HEIGHT *.................................................................................... 20
SCORING AND TRIM SAW HEIGHT *.................................................................................... 21
DIAGONAL TRANSFER POSITION ........................................................................................ 21
DIAGONAL TRANSFER POSITION ........................................................................................ 22
DIAGONAL TRANSFER EXIT FENCE .................................................................................... 23
ENTRY PRESS FENCE ....................................................................................................... 23
FINGER JOINTER SPEED ................................................................................................... 24

4
TROUBLE SHOOTING..................................................................................................... 25
GENERAL TROUBLE SHOOTING .......................................................................................... 25
ALARM DISPLAY SCREEN .................................................................................................. 26
1- Low oil level light ...........................................................................................................26
2- Feed overload light ........................................................................................................26
3- Operator stop alarm (appears on screen only) ...........................................................26
4- Diagonal chain light .......................................................................................................27
5- Compressed air light......................................................................................................27
6- Motor overload (appears on screen only)....................................................................27
7- Glue comb light ..............................................................................................................28
MAINTENANCE................................................................................................................ 29
GENERAL MAINTENANCE .................................................................................................. 29
WARRANTY POLICY ....................................................................................................... 31
START UP CHECKLIST................................................................................................... 32
PARTS .............................................................................................................................. 33
Order Procedure.....................................................................................................................33
DRAWINGS ...................................................................................................................... 34

5
Chapter
1
PRECAUTIONS AND SPECIFICATIONS
Precautions
Installation
Avoid operating this machine in:
-A high humidity environment

-A high temperature environment
Advisory Caution
-This machine was designed for a specific capacity, avoid overloading your equipment.
WARNING!
Disconnect the power source from the machine and its peripheral units before
undertaking any repairs in order to avoid physical injuries.
Always wear safety glasses when the machine is in operation.
CAUTION!
Handle with care. Violent shocks could alter and/or impair adjustments and cause
damage to the machine.

6
Specifications
Overall Dimension
• Length : 284" (7.2 m)

• Width : 90" (2.3 m)
• Maximum height : 66" (1.7 m)
Lug chain drive

• Motor 20 HP (14.9 Kw)
• Speed 1800 rpm
• Supply 230-460/3/60
Trim saw
• Motor 5 HP (3.7 Kw)
• Speed 3400 rpm
• Supply 230-460/3/60
Scoring saw
• Motor 3 HP (2.2 Kw)
• Speed 3400 rpm
• Supply 230-460/3/60
Shaper
• Motor 20 HP (14.9 Kw)
• Speed 3600 rpm
• Supply 230-460/3/60
Product Specifications
• Length: 5 1/4" to 30" (133mm to 762mm)

• Width: 2" to 8" with a 12" c/c lug spacing (51mm to 203mm, 305mm c/c)
• Thickness: 3/4" to 2" (19mm to 51mm)
NOTE
Certain illustrations in this manual are inversed to your machine, the illustrations are for a
right handed machine and your machine is left handed. The adjustments are however the
same.

7
Chapter
2
PRE-START VERIFICATIONS
The pre-start verification allows you to identify if any components present anomalies. The
identification and resolution of these anomalies will allow you to manufacture a quality
product for many years to come. Here are the important points to verify:
Note: An asterisk (*) at the end of a title means the information concerns both machining
stations.
Drive Chain Tension

To adjust drive chain tension:
1- Cut off power of the hydraulic unit.
2- Loosen bolts (A) and lock nut (B).
3- Adjust the chain tension using bolt (C).
4- Retighten bolts (A) and lock nut (B) when proper tension is obtained.
C B

8
Spindle Belt Tension*

To adjust the spindle belt tension:
1- Cut off electricity
2- Loosen bolts (A).
3- Adjust belt tension using adjustment nuts (B). Make sure belt stays aligned with
pulleys.
4- Retighten bolts (A) when proper tension is obtained.

9
Press Lifting Chain Tension*

To adjust press lifting chain tension:
1- Remove safety guard on top of the machining station.
3- Slide support (B).

10
Lug squareness verification

It is really important to verify the lug squareness in order to ensure a right-angle joint.
To verify lug squareness:
1- Apply a precision square (A) against the guide knife (B) located in the machining
stations.
2- Verify if the lug is at exactly 90 degrees in relation with the guide knife.
Note: repeat these two steps for each lug. Use the AUTO-O-JOG control box to position
lug in front of the square.
• Make sure there is no wood piece in the SAI or in the finger jointer. A wood
piece hitting a shaper or a saw while it is not running could damage them.
• Don’t try to adjust if some lugs are not at 90 degrees. Only a qualified person
must perform lug squaring. At this time, call Doucet Machineries inc.

11
Diagonal Transfer Chain Tension

To adjust diagonal transfer chain tension:
1- Loosen bolts (A) and lock nuts (B).
2- Adjust the tension using bolt (C).
3- Retighten bolts (A) and lock nuts (B) when proper tension is obtained.
B
A
Side Conveyor Chain Tension

To adjust side conveyor chain tension:
2- Push the sprocket support (B) using a pry bar.

12
Main Air Pressure Adjustment

To adjust the main air pressures:
1- Pull the regulator knobs upward to unlock them.
2- Referring to the gauges, adjust to the pressures shown on the illustration below. These
pressures are approximates.
3- Push the regulator knobs downward when proper pressures are obtained.
• Pressure in the press could change depending on the wood characteristics.
• Excessive pressure in the press could cause premature wear of the press
components.
• Excessive pressure in the press increases load on the main chain, lugs and the
main drive. This could result as a general wear and risk of running out of
adjustment.

13
Entry press air pressure
To adjust the entry press air pressure:
1- Pull the regulator knobs upward to unlock it.
2- Referring to the gauges, adjust to the pressures shown on the illustration below. These
pressures are approximates.
3- Push the regulator knobs downward when proper pressures are obtained.
0.9-1 bar
Oil nozzle position (option)

To be efficient, the nozzle must spray oil on the dowel pin of the chain links. To do so, the
nozzle must spray oil between the two chain links as shown below.
To adjust oil nozzle position:
1- Loosen nut (A).
2- Slide support (B).
3- Retighten nut (A) when the proper position is obtained.
A
B

14
Chapter
OPERATOR’S CONTROL PANEL

3
Button Functions
Starts and stops trim and Starts and stops main chain.
scoring saws of machining
station #1.
Shuts down the entire operation
Starts and stops cutting head of in case of difficulty. All electric
machining station #1. jointer motors are turned off.
Starts and stops trim and scoring

saws of machining station #2.
Starts and stops cutting head of

machining station #2

15
Chapter
OPERATION PARAMETERS
4
In this chapter, we will see the operation parameters that you will have to adjust
according to the wood thickness and the joint depth. Each time you change one of these
variables, you will have to adjust one or many operation parameters.
Note: An asterisk (*) at the end of a title means the information concerns both machining
stations.
Press Height *
It is very important to adjust press height in order to maintain the wood pieces while
they are machined.
To adjust press height:
1- Loosen handles (A).
2- Place a wood piece under the press.
3- Using crank (B), lower press until it slightly touches the wood piece.
4- Remove the wood piece and lower press 1/16” to 1/32” (1.6 mm to 0.8 mm) more
5- Retighten handle (A) when proper height is obtained.

16
Entry press height*
To adjust entry press height:
2- Adjust entry press (B) at the same height as the press.
3- Retighten bolt (A) when proper adjustment is obtained.
Exit broom height

To adjust exit broom height:
1- Loosen bolts (C).
2- Adjust exit broom (D) at the same height as the press.
3- Retighten bolt (C) when proper height is obtained.

17
Exit press wheel height

The purpose of the wheel system located at the exit of the 2nd machining station is
to move the wood piece sideward to make sure they will pass under the press of the FAO.
You must adjust the height to make sure these wheels touch the wood pieces and move
them sideward.
To adjust wheel height:
2- Adjust wheel support (B) height.
3- Retighten bolts (A) when height is obtained.
• If the wheels are too low, the wood piece surface could be mark by them.
• If the wheels are not enough low the wood pieces could not be move sideward and
they could not pass through the press of the FAO. This could result as a difficult
transfer of the wood pieces toward the tunnel.

18
Shaper depth*
It is very important to adjust shaper depth in order to machine adequate finger joint.
To adjust shaper death:
1- Cut off electricity.
2- Remove shaper safety guard.
3- Loosen handle (A) and lock nuts (B).
5- Using crank (C), screw or unscrew to adjust shaper at 0.020” (0.5mm) from the lugs.
Make sure cutter does not touch chain lugs.
6- Retighten handle (A) and lock nuts (B) when proper depth is obtained.
7- Reinstall shaper safety guard.
8- Turn electricity on.

19
Shaper Height *
It is very important to adjust shaper height in order to machine adequate finger joint. Use
the try and error method to perform this adjustment.
To adjust shaper height:
2- Loosen handle (A).
3- Using crank (B), screw or unscrew to adjust shaper.
4- Retighten handle (A) and move crank (B) when proper height is obtained.
6- Make a test.
7- If the height of the shaper is not satisfying, repeat steps 1 to 6.
Note: it is important to remove crank (B) for each test.

20
Scoring and Trim Saw Depth *

It is very important to adjust trim and scoring saw depth in order to obtain the same
jointing depth at both ends of the wood piece. Scoring and trim saw depth depend on
shaper depth. Use the try and error method to perform this adjustment.
To adjust trim and scoring saw depth:
3- Using the crank (B), screw or unscrew bolt (C) to adjust trim and scoring saw depth.
4- Retighten handles (A) and remove crank (B) when proper adjustment is obtained.
6- Make a test.
7- If the depth of the trim and scoring saw is not satisfying, repeat steps 1 to 6.
C A

21
Scoring and Trim Saw Height *

Trim and scoring saw are mounted on the same screw. When you adjust the height of the
scoring saw, you automatically adjust the height of the trim saw. Use the try and error
method to perform this adjustment.
To adjust trim and scoring saw height:
3- Using the crank (B), screw or unscrew to adjust scoring and trim saw height.
4- Retighten handles (A) and remove crank (B) when proper height is obtained.
6- Make a test.
7- If trim and scoring saw height is not satisfying, repeat steps 1 to 6.

22
Diagonal transfer position

It is very important to position the diagonal transfer in order to ensure smooth and proper
operation.
To adjust diagonal transfer position:
1- Loosen bolts (A) of the cylinder support.
2- With the cylinder (B) in the open position, slide the support until the diagonal transfer is
positioned 1/2" (12.7mm) plus joint depth from the lugs.
3- Retighten bolts (A) when proper position is obtained.
A
B

23
Diagonal Transfer Exit Fence

The diagonal transfer exit fence should be adjusted in reference with the diagonal transfer.
To adjust diagonal transfer exit fence:
2- Position the exit fence (B) as close as possible the diagonal transfer but without
touching it. The exit fence must be parallel to the main chain lugs.
B
A
Entry Press Fence
The fence at the exit of the diagonal transfer should be adjusted in reference with the exit
fence.
To adjust entry press fence:
2- Move entrance of the fence (B) slightly behind the exit fence (C) and move the exit of
the fence (B) 3/16" (4.8mm) plus joint depth from the lugs.
B C

24
Finger Jointer Speed

There is a flow control located at the end of the finger jointer to adjust the speed of
the main chain. It is recommended to slow down the main chain when you want to verify
the squaring of chain lugs.
Flow control
• It is really important that the main chain speed does not exceed 80f/min
(24.4m/min).

25
Chapter
5
TROUBLE SHOOTING
WARNING!
To avoid injury and physical damage, disconnect power from finger jointer and
associated units before undertaking any repairs.
General trouble shooting
Problems Solutions
• Check if the AUTO-O-JOG control box is on
• The jointing system does not position AUTO.
start. • Check fuses and breakers.
• Check if air supply is cut off.
• Power unit does not start • Check if emergency button is depressed.
• Check the lug squareness (See “lug squareness

• Joints and cuts are not at 90 verification” p.11)
degrees. • Check the sharpening and the condition of saws
and cutters.
• Check the air pressure in the presses. (See "Main

• Wood pieces are not stable
Air Pressure Adjustment" p.13 )
when they pass through the
• Check presses height. (See "Entry Press Height"
presses.
p.17)
• Sharpen shapers and saws. (See technical

• The shapers and saws stop information from tools companies.)
running. • Check the dust collector to see if it is operating or if
it is jammed.

26
Alarm display screen
Note: identification numbers on the illustrations correspond to the same identification

numbers in the following pages.
1- Low oil level light
The finger jointer stops if it runs for about an hour with a low oil level. When this
occurs, simply open the tilting door at the exit of the finger jointer and fill the oil tank with
clean oil.
2- Feed overload light
The finger jointer stops if the speed of the main chain is too fast (higher than 112
f/min or 24.4 m/min), too slow (lower than 20 f/min or 6.1 m/min) or the chain is stopped. If
this happens, check for any wood pieces, dust, glue, or anything that obstructs the main
chain to run properly. Also be sure that the main chain motor flow control is set correctly to
maintain a speed between 20 f/min (6.1 m/min) to 112 f/min (24.4 m/min). Changing the
main chain speed can cause synchronization problems at different places in the
production line. It should be calibrated with special cares and only by trained operators,
aware of all the implications of a speed change.
3- Operator stop alarm (appears on screen only)
This alarm will occur when any of the manual/stop selectors are turned on to the
manual position, any of the emergency stop switches are pressed or if one of the power
unit, blades or shapers control is turned off. This alarm will be maintained until all
commands are set on proper position.

27
4- Diagonal chain light
The diagonal transfer is equipped with a pneumatic cylinder that maintains it in

position but allows it to tilt if a wood piece does not transfer properly between the shaper
stations of the finger jointer.
This alarm can occur when the diagonal transfer tilts. Often, the operator will find no
trace of the problem because by the time the alarm stops the finger jointer, the transfer will
be back in its proper position and the wood pieces will get in the right place. However,
sometimes the pieces will be jammed between chain lugs and the diagonal transfer.
Remove pieces causing this problem and be sure the diagonal transfer is completely
returned to its normal position before restart.
5- Compressed air light
If the air pressure in the press significantly drops, this alarm will occur. The machine
will not start until proper air pressure is obtained. The machine should never be operated
with an inlet air pressure below 90 psi, even if this alarm does not occur. Injuries or severe
machine breakdown will occur if the air pressure is not sufficient.
6- Motor overload (appears on screen only)
If one of the electric motors breaker trips, an alarm will sound. You will have to open
the control panel and reset the breaker. If the alarm occurs often, check for what can
cause it. The possible reasons could be the shapers or blades sharpness. They might
need to be sharpened.
If the problem comes from the finger jointer power unit, check for any wood pieces,
dust, glue or anything that prevent the SAI or finger jointer chains to run properly.
If the chains of all the machines seem to be free to run and the power unit breaker
still trips, there might be a problem with the power unit itself. If the problem persists,
contact Doucet Machineries Inc.

28
7- Glue comb light
Under normal operation, the glue comb should be placed the closer possible to the
finger joints in the wood pieces but without touching it. There is a spring-return device on
the glue applicator that allows it to tilt if the wood pieces touch it, preventing wedging.
Pieces without finger joints or bad positioning of the glue comb can cause the wood pieces
to touch it.
Tilting of the glue applicator will cause the glue comb light to turns on but will not
cause machine stop. It will however draw operator’s attention. If the problem comes from a
bad adjustment, it will flash for each wood pieces tilting the applicator. The operator
should check the glue comb adjustment as soon as possible to prevent future breakdown
and to maintain a good glue application.
Note: this alarm is only a glue applicator tilting concern. It does not remind operator to fill
the glue tank when empty.
Notice:
There are a lot of possibilities for the trouble shooting. The problems listed
above are the most common. If unknown or unlisted problems happen, please
contact Doucet Machineries Inc. and necessary measures will then be taken.

29
Chapter
MAINTENANCE
6
WARNING!
To avoid injury and physical damage, disconnect power from finger jointer and
associated units before undertaking any repairs.
Note: During the first month of operation, tightness of the fixations should be verified every
week.
General Maintenance
In order to keep this machine clean, it should be dusted off with compressed air everyday.
This procedure is especially important to maintain the efficiency of all mechanical
components.
Description Daily Weekly Monthly Annual Others
Check chain lubricator oil

Every shift
level.
Remove water from the air

separator. 9
Verify dust collector efficiency. 9
Check cutters and saws
sharpness. 9
Verify lubricator oil level of the
FRL. 9

30
Description Daily Weekly Monthly Annual Others

Clean up any accumulation of
glue on the machine. 9
Clean the two machine
stations. 9
Check chains and belts
tension. 9
Lubricate chains 9
Depending on the
Verify lug squareness
product end result
Adjust the diagonal transfer If necessary
Sharpen guide knifes in the

presses. 9
Check bolts and nuts on
moving parts. 9

31
Chapter
7
WARRANTY POLICY
Our machines and their components are thoroughly inspected at all stages of
production and every machine has been assembled and checked before shipping, as to
prevent any defects in workmanship or material.
DOUCET’s obligation under this warranty is limited to repairing or replacing any

part or parts thereof which, within twelve months after date of shipment, shall prove, in our
opinion, to be defective. Such part shall be shipped, transportation expenses prepaid, to
our factory or any service center designated by us. DOUCET assumes no liability for labor
charges incidental to the adjustment, service, repairing, removal or replacement of parts or
other losses or for expense of repairs made outside its factory, except when made prior to
DOUCET’s consent.
This warranty does not apply to the repair or replacement of parts that failed as a
result of abuse and/or misuse. In addition to DOUCET’s warranty a large number of off
the shelf components such as electronic, electric, hydraulic and pneumatic components
are covered under their respective manufacturer’s product warranty. In most instances
you may obtain locally and receive on the spot replacement from a service depot located
in your area. In the absence of local service DOUCET will provide replacement on an
exchange basis and file the claim under the said manufacturer’s warranty. Doucet
reserves the right to decline liability in case of repairs and replacement parts purchased by
customers without prior consent.
The foregoing shall constitute the fulfillment of our obligations under this warranty
and there are no other warranties or guarantees, expressed or implied, except as stated
herein.
November 22nd, 1999

32
START UP CHECKLIST
In order to obtain a total and complete follow-up, DOUCET MACHINERIES INC suggest
that you fill out the following form to insure a proper start up. Please fax this form back to
us at (819) 367-2100 or send the information by e-mail to info@doucetinc.com.
Company Name:
Address:
City:
Province / State:
Postal code / zip:
Tel:
Your Distributor:
Date of start up:
Model number:
Serial number:
How does your equipment run after start-up? 9

Excellent Good Fair Poorly
Comments:

33
PARTS
At the end of this manual, you will find drawings that allow you to identify different parts
that you may eventually have to replace.
Order Procedure
• Identify the parts you need to order.
• Specify the item number, reference number, quantity, and the description of the parts.
• The model and serial number of your equipment must also be found on your order.
• Fax the order to our DOUCET local distributor. If you rather call, also make sure you
have this information ready.
NOTE:
• Following this simple procedure will enable us to give you a fast and accurate service.
• Doucet built your equipment with standard components, which are mostly available at
a local supplier, your Doucet distributor or at Doucet machineries Inc.

34
DRAWINGS
D017-218 SCORING SAW ASSEMBLY

D018-170 dr TRANSFER 2nd STATION
D019-133 LEFT PRESS ASSEMBLY
D019-139 RIGHT PRESS ASSEMBLY
D019-865 dr CONVEYOR 1st STATION
D020-043 mon DIAGONAL TRANSFER
D020-084 dr WOOD HOLDING SYSTEM
D020-252 1st MACHINING STATION TOOLS
D020-253 2nd MACHINING STATION TOOLS
D020-256 GLUE COMB ASSEMBLY
D060-755 LUBRICATION SYSTEM ASSEMBLY
D060-756 CHAIN ASSEMBLY
D060-757 RIGHT MANDREL ASSEMBLY
D060-758 LEFT MANDREL ASSEMBLY
D061-299 RIGHT SHAPER ASSEMBLY
D061-300 LEFT SHAPER ASSEMBLY
D061-301 TRIM SAW ASSEMBLY
D061-317 MAIN CHAIN ASSEMBLY
D061-318 MOTORIZATION ASSEMBLY
D061-188 PNEUMATIC DRAWING

Hose 3/8'’ JOINTER
0 – 30 PSI
CLEANING CHAIN
0 – 160 PSI B511BB553C
1ST SMALL PRESS 62.1135 PS2932JP
4 2
62.3550
Hose 1/4'’ Hose 1/4'’
5 1 3
Hose 3/8'’
2ND SMALL PRESS 14R110F

0 – 160 PSI DA54L
PS466P 06F22AC
06E21A13ABSB
GLUE SECURITY PRESS
APPLICATOR 62.1150 1ST JOINTER
Hose 1/4'’ Hose 1/4'’

Em-37
14R113F PIECES PUSHER GUIDE

B310BB549C PS466P
PS2932JP
4 2
0 – 160 PSI 0 – 160 PSI
0 – 60 PSI
x2
62.1150 5 1 3 62.1150
62.3540
Em-37
Hose 3/8'’ Hose 3/8'’ Hose 1/4'’ Hose 1/4'’
GLUE
TANK
Em-37
14E11B13F
14R113F
PS466P +PSA466P 0 – 160 PSI 14R111F
PS466P
CHAIN 62.3550
LUBRIFICATOR 0 – 60PSI Hose 1/4'’
DIAGONAL TRANSFERT
DA54L
Em-37
14R113F
Hose ¼’’ Hose ¼’’ PS466P
0 – 30 PSI
PURGE
INJECTOR
Hose ¼’’ B511BB553C
14R111F
PS466P PS2932JP
4 2 62.3535
1ST JOINTER PRESS
62.1140
Hose 1/4'’
B511BB553C
4 5 1 3
PS2932JP 2
0 – 30 PSI 2ND JOINTER PRESS
14R112F
PS466P
5 1 3
DOUCET MACHINERIES
INC.
340, 6° RUE, DAVELUYVILLE QUE CANADA G0Z 1C0 ISO 9001
TEL (819) 367-2633 / FAX (819) 367-2100
SPA-3-4MC-HC
OIL TANK
DESSINE PAR/ DATE VERIFIE PAR/ DATE ECHELLE/
DRAWN BY CHECKED BY SCALE
S.MOORE 10-06-15
14R110F
PS466P
CONCEPTION PAR/
DESIGN BY
DATE
10-06-16
APPROUVE PAR/
APPROVED BY
DATE N/A
V. GARNEAU
62.1135 TITRE/TITLE
Hose 3/8’’ Hose 3/8'’
PNEUMATIC ZX-100
NUMERO/ NUMBER REV. REFERENCE PAGE
OF
D061-188 1
0 1

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Instruction

DOUCET MACHINERIES INC.

About this Manual

DOUCET MACHINERIES INC.

DOUCET MACHINERIES INC.

DOUCET MACHINERIES INC.

Avoid operating this machine in:

-A high humidity environment

Always wear safety glasses when the machine is in operation.

DOUCET MACHINERIES INC.

• Length : 284" (7.2 m)

Lug chain drive

• Length: 5 1/4" to 30" (133mm to 762mm)

DOUCET MACHINERIES INC.

Drive Chain Tension

1- Cut off power of the hydraulic unit.

2- Loosen bolts (A) and lock nut (B).

3- Adjust the chain tension using bolt (C).

DOUCET MACHINERIES INC.

Spindle Belt Tension*

1- Cut off electricity

2- Loosen bolts (A).

4- Retighten bolts (A) when proper tension is obtained.

DOUCET MACHINERIES INC.

Press Lifting Chain Tension*

1- Remove safety guard on top of the machining station.

2- Loosen bolts (A).

3- Slide support (B).

4- Retighten bolts (A) when proper tension is obtained.

DOUCET MACHINERIES INC.

Lug squareness verification

To verify lug squareness:

DOUCET MACHINERIES INC.

Diagonal Transfer Chain Tension

1- Loosen bolts (A) and lock nuts (B).

2- Adjust the tension using bolt (C).

Side Conveyor Chain Tension

1- Loosen bolts (A).

2- Push the sprocket support (B) using a pry bar.

3- Retighten bolts (A) when proper tension is obtained.

DOUCET MACHINERIES INC.

Main Air Pressure Adjustment

1- Pull the regulator knobs upward to unlock them.

• Pressure in the press could change depending on the wood characteristics.

DOUCET MACHINERIES INC.

Entry press air pressure

To adjust the entry press air pressure:

1- Pull the regulator knobs upward to unlock it.

Oil nozzle position (option)

To adjust oil nozzle position:

1- Loosen nut (A).

2- Slide support (B).

3- Retighten nut (A) when the proper position is obtained.

DOUCET MACHINERIES INC.

OPERATOR’S CONTROL PANEL

Starts and stops trim and scoring

Starts and stops cutting head of

DOUCET MACHINERIES INC.

To adjust press height:

1- Loosen handles (A).

2- Place a wood piece under the press.

5- Retighten handle (A) when proper height is obtained.