Instruction

manual

DOUCET MACHINERIES INC.

An ISO-9001 Certified Manufacturer of High-Quality Machinery for the Woodworking Industry.

ASSEMBLY PRESS
MP-20
N/S: 2010-05-280
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INTRODUCTION
Doucet Machineries Inc. is an ISO-9001 certified manufacturer of high-quality machinery
for the woodworking industry.

Our mission is to provide our customers with quality products and services that meet their
expectations and respect a working environment that is motivating for all.

Your equipment was designed and built by a team of specialists to help you manufacture
top quality products for many years to come.

About this Manual

This manual is provided in order to help you with setting-up, operating and maintaining your
machine. It also includes detailed instructions on how to order spare parts for your
equipment.

The information found in this manual was up to date and accurate at the time of printing.
Your equipment may differ slightly due to improvements or other modifications. Some
custom features may not be included in this manual. If your equipment incorporates custom
features, please refer to the Client Design and Specifications section inserted as a
supplement to this document.

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TABLE OF CONTENTS

INTRODUCTION....................................................................................................................2
ABOUT THIS MANUAL ............................................................................................................2
PRECAUTIONS AND SPECIFICATIONS .............................................................................5
PRECAUTIONS ......................................................................................................................5
HYDRAULIC SYSTEM (IF APPLICABLE) .....................................................................................6
FILLING THE HYDRAULIC SYSTEM ............................................................................................6
HYDRAULIC UNIT SPARE PART LIST .........................................................................................7
UH MANIFOLD...................................................................................................................8
UH MOTORIZATION ..........................................................................................................8
UH RESERVOIR.................................................................................................................8
UH SUCTION PUMP ..........................................................................................................9
UH PRESS VALVE.............................................................................................................9
SPECIFICATIONS .................................................................................................................10
OVERALL DIMENSION ......................................................................................................................10
LATERAL CHAINS : .........................................................................................................................10
SAW PRESS WHEELS :....................................................................................................................10
CUT OFF SAW .................................................................................................................................10
PRODUCT SPECIFICATIONS ..................................................................................................10
INSTALLATION AND HOOK-UPS ......................................................................................11

PRE-START VERIFICATIONS ............................................................................................13

SAW BLADE BELT TENSION ..................................................................................................13
TRANSFER CHAIN TENSIONS .................................................................................................14
DRIVE CHAIN TENSION .........................................................................................................14
ADJUSTABLE STOPPER ........................................................................................................15
VERTICAL PRESS BEAM HEIGHT ............................................................................................16
CHANGING THE WIDTH OF THE PRODUCT ...............................................................................16
CHANGING THE LENGTH OF THE PRODUCT .............................................................................17
OPERATOR'S CONTROL PANEL......................................................................................18
BUTTON FUNCTIONS ...........................................................................................................19
EMERGENCY STOP ..............................................................................................................19
PRESSING CYLINDER ...........................................................................................................19
VERTICAL PRESS BEAM ...................................................................................................................19
ADVANCE OF TRANSVERSAL BARS ..................................................................................................19
SAW PRESS PRESSURE PLATE .........................................................................................................19
HYDRAULIC POWER UNIT .................................................................................................................19

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CUT OFF SAW .................................................................................................................................19
SAW PRESS PRESSURE WHEELS ......................................................................................................20
PRODUCT POSITION STOPPER..........................................................................................................20
MODE .............................................................................................................................................20
CONTROL PANEL DISPLAY SCREEN .......................................................................................21
OPERATION PARAMETERS ..............................................................................................22
HYDRAULIC PRESSURE ADJUSTMENT ....................................................................................22
TROUBLE SHOOTING........................................................................................................24
GENERAL TROUBLE SHOOTING .............................................................................................24
ALARM DISPLAY SCREEN .....................................................................................................28
1- TUNNEL OPENING........................................................................................................................28
2- PRESS END POSITION ..................................................................................................................28
3- JOINT DETECTION .......................................................................................................................29
4- SAW IN UP POSITION ...................................................................................................................29
5- LENGTH SECURITY ......................................................................................................................29
MAINTENANCE...................................................................................................................30
GENERAL MAINTENANCE .....................................................................................................30
WARRANTY POLICY ..........................................................................................................32

START UP CHECKLIST......................................................................................................33

PARTS .................................................................................................................................34
ORDER PROCEDURE .......................................................................................................................34
DRAWINGS .........................................................................................................................35

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Chapter

1
PRECAUTIONS AND SPECIFICATIONS
Precautions

Installation

Avoid operating this machine in:

-A high humidity environment

-A high temperature environment

Advisory Caution

-This machine was designed for a specific capacity, avoid overloading your equipment.

WARNING!

Disconnect the power source from the machine and its peripheral units before
undertaking any repairs in order to avoid physical injuries.

Always wear safety glasses when the machine is in operation.

CAUTION!

Handle with care. Violent shocks could alter and/or impair adjustments and cause
damage to the machine.

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CAUTION!

HYDRAULIC SYSTEM (if applicable)

In order to comply with the rules and regulations on the transportation of dangerous goods,
the hydraulic fluid has been removed from the hydraulic system of your machine prior to
shipping.

IMPORTANT: THE HYDRAULIC SYSTEM MUST BE FILLED PRIOR TO START UP

WITH APPROXIMATELY 30 GALLONS (113 L). SEE BELOW FOR SPARE PARTS LIST.

Filling the hydraulic system

1- Make sure that there is no water or any residue in the reservoir.

2- Check and clean all hoses and connections. Connect hoses to their appropriate
locations.
3- Fill the reservoir to the maximum level (see the level window). (It is preferable to filter
the oil at 10 microns absolute (Beta 150) before filling the power unit).
4- If the motor and the pump are beside the reservoir, make sure that the ball valve that is
between the reservoir and the pump is open. The handle must be in the same direction
as the hose and not at 90°.
5- If it’s a “variable volume piston pump”, make sure that there is oil in the case of the
pump. To verify remove the hose that is on top of the pump, oil should come out of the
pump, if not, fill pump to the edge with the same oil.
6- In order to bleed the air, it is necessary to jog the pump until the pump is no longer
noisy. To facilitate this process, it is preferable to actuate at the same time the control
valve of a hydraulic motor. Depending on the type of machine the valve could be near
the motor (activated manually) or on a collector (activated by the control panel. Caution
: should not use a cylinder to do this procedure, there is a risk of infiltration of air
inside the cylinder, and its operation could become spongy. If, after several
attempts, the pump remains noisy, contact the customer service department of Doucet
Machineries Inc. Do not run the pump empty, there will be a risk of damage.
7- After the starting and while the pump is in operation, make sure that there is a sufficient
amount of oil in the reservoir. The oil level should maintain at all times between the
center and the maximum of the level window. Add oil as needed.
8- Initially, there will remain bubbles of air in the hydraulic system. Consequently, it is
normal to have intermittent noises during its operation, these noises will disappear with
time.
9- Use TEXACO H68 oil or equivalent.

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Hydraulic unit spare part list

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UH MANIFOLD

• H-DIAL HYSTAR 323-11-32-160/2300

• H-FLOW HYSTAR MSW-03-X-L-2090
• H-VALVE HYSTAR DSG-3C4-03-A1-3090

UH MOTORIZATION

• E-MOT ELT 10HP 1800 215TC 230-460/3/60 ELT10E2DC EL49 207lb

• H-LANTERN BH-E2C-S1-5.81/3.50-01-H
• H-PUMP HYSTAR PV22-3AFR-2A+PLP20.14-LOD/OC-2090-S
• M-COUPLING L-100 0.750 X 1.375 WITH INSERT
• H-DIAL CI-12
• H-FILTER ELEMENT CSG-100-A10A
• H-FILTER HEAD MPSG-100-RG2/T MP
• H-COOLER A0-10 208 / 3 / 60 (THERMAL)

UH RESERVOIR

• H-BALL VALVE 1 1/4" 2310-1250

• H-OIL GAGE RLG1F3S1AA-500
• H-THERM/LEVEL LS-5 (SNA-127-B-S-T-12)
• H-FILLING UNIT 1163-40 (TA 80-B10-B001)

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UH SUCTION PUMP

• H-BALL VALVE 1" 2310-1000

• H-HOSE 3/4" U212 IMPERIAL
• H-SUCTION HOSE 1"
• H-FILTER HF410-20.122-AS-MS090-NE-A01-B1

UH PRESS VALVE

• H-DIAL HYSTAR 323-51-32-160/2300

• H-VALVE BASE E2J SUN
• H-VALVE COUNTER BALANCE OLEOSTAR VOSL/SC38/TR.S.P4/SAE8
• H-VALVE PBDB KAN SUN

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Specifications

Overall Dimension

• Length : 227" (5.8 m)

• Width : 75" (1.9 m)
• Height : 59" (1.5 m)

Lateral Chains :

• Electrical Motor ELT 1HP (0.7 Kw) 1800 143TC 230-460/3/60 ELT1E2DC EU01

Saw Press Wheels :

• Electrical Motor MOT-RED CBN-3242-S-B3-12.5-MT-184T-5

Cut off Saw

• Electrical Motor FUT 5HP (3.7Kw) 1800 184T 230-460/3/60 F2 U5E2D

• Saw Diameter 14in. (356 mm)

Product Specifications

• Length: 5 1/4" to 30" (133mm to 762mm)

• Width: 2" to 8" (51mm to 203mm)
• Thickness: 3/4" to 2" (19mm to 51mm)

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Chapter

INSTALLATION AND HOOK-UPS

2
Follow these steps in order to properly install the MP Press

1. Place the press in its final position of installation.

2. Level the machine lengthwise and widthwise, use the adjustment screws (A) located on
the feet of the machine.

3. Connect the dust collector (B) located towards the entrance end, under the cut off saw.
(Ø4" (102 mm), 500 CFM (14.2 CMM) required)

«B

4. Proceed with all pneumatic and hydraulic connections, Use pneumatic and hydraulic
drawings supplied. Each hose that is to be connected is identified identical to the place
where it is to be connected to, which makes for an easy hook-up.

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5. Proceed with the electrical connections to the press. This step should be done by a
qualified technician. Refer to the electrical drawing for hook up locations.

6. Connect the air supply to the FRL unit (Filtration – Régulation - Lubrification) and adjust
to 90psi (6.2 bar).

7. Anchor the assembly press to the floor with the use of the appropriate size “Anchor
Bolts”.

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Chapter

3
PRE-START VERIFICATIONS
The pre-start verification allows you to identify if any components present anomalies. The
identification and resolution of these anomalies will allow you to manufacture a quality
product for many years to come.

Saw blade belt tension

To adjust the tension of the saw blade belts, you must loosen the bolts (A) at the base of
the motor and adjust the tension by turning the screw (B). Once the desired tension is
attained, tighten bolts (A).

Caution : there are 2 bolts (A) to loosen on each side of the motor.

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Transfer chain tensions

These chains can be adjusted, but it is very important that the transversal bars on the
chains stay in line with each other, to insure a good transfer of the product to the press
cylinder. There is a binder for each chain. To adjust the tension, loosen and tighten nuts (A)
once the tension in all transfer chains have been adjusted, verify to make sure that all
transversal bars are in line with each other.

Drive chain tension

The tension of the drive chain can be adjusted. To do so, unscrew 4 bolts (B), slide
motor support plate (C) down until desired tension is attained, tighten bolts (B).

C B

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Adjustable stopper
The adjustable stopper (A) can be positioned in regards to the length of the product to
be fabricated. The stopper should be positioned 2” (50.8 mm) (B) further than the end of the
product to be fabricated (see photo), this will permit the product to transfer into its pressing
position without coming in contact with the stopper (A).

lock

Note: The distance of 2" (50.8 mm) is an approximate measure. This measurement can
vary depending on the number of joints in the product. Making a few trial runs will
permit you to find the correct position.

Be sure that the stopper does not exceed the width of the product, because the stopper
could interfere with the transversal bars when pushing the product into its pressing position,
especially with thin product. The left image shows the incorrect installation of the stopper.
The image to the right shows the stopper in the correct position.

Incorrect Correct

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Vertical press beam height

The vertical press beam prevents the bow of the product while pressing. It has an
adjustable stopper to attain the correct height of the beam in regards to the thickness of the
product. the stopper has 3 screws to have 3 pre-determined heights. The beam should be
adjusted to attain a 1/16” (1.6 mm) space between the beam and the product, to adjust
manually raise the vertical press beam and turn the stopper barrel (A) and position one of
the 3 adjustment screws (B) to a vertical position, to fine tune the adjustment, loosen nut
(C) turn the adjustment screw (B) in or out to adjust then lock in place with nut (C). repeat
procedure for the two other screws.

C
1/16"
B

Changing the width of the product

The position of the press cylinder stopper must be adjusted in regards to the width of the
product. To adjust its position, take a piece of product with the correct width (A), lower the
vertical press beam (B), insert the product under the press beam and position the stopper
(C) centered with the product’s width. The stopper must not exceed the width of the product
on either side, select the correct width of the stopper, it should be approximately 1/2" (12.7
mm) narrower than the width of the product

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Changing the length of the product

After determining the length of the product desired to be fabricated on the control panel
display screen, the operator must run a test cycle to insure that everything is in its correct
place to attain the correct length. This cycle will run normal up until the pressing stage
which will be on stand-by, a light will flash on the button of the first cycle, which is located in
front of the pressure wheels of the cut off saw. Raise door to attain the button (A), the
button must be pushed and held until the end of the pressing cycle (product ejected from
press), then the operator must follow the instructions on the control panel screen to
continue the cycle. (close the door of the press and press F3 on control panel)

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Chapter

OPERATOR'S CONTROL PANEL

4

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Button Functions

Emergency stop

For use in emergency situations, will stop all operations in progress

Pressing cylinder
In manual mode, the cylinder can be extended or retracted .

Vertical press beam

In manual mode, the beam can be raised or lowered.

Advance of transversal bars

In manual mode, the transversal bars can be advanced in a jog mode.

CAUTION: once finished using, do not leave a transversal bar in the
way of the product’s path.

Saw press pressure plate

In manual mode, lower or raise the pressure plate. (located between

the two pressure wheels)

Hydraulic power unit

Start or stop the systems hydraulic power unit

Cut off saw

In manual mode, raise or lower the cut off saw.

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Starts or stops the saw motor

Saw press pressure wheels

In manual mode, starts rotation of pressure wheels.

In automatic mode, starts the system to begin production

Product position stopper

In manual mode, raise product position stopper

Mode

Permits to choose between automatic mode or manual mode.

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Control panel display screen

7 8 9
F4 : GLUE APPLICATOR
4 5 6
F3 : CUT SELECTION
1 2 3
F2 :PRESSING TIME

F1 : SET-UP . 0 +/−

CLR ENTER
F1 F2 F3 F4

The control panel display screen allows you to adjust certain settings. The settings that
affect the press are CUT SELECTION (F3) and PRESSING TIME. (F2)

To adjust the length of the product to be fabricated, press F3 and enter the desired length.

To adjust the pressing time of the press cylinder, press F2 and enter the desired pressing
time. Note the ejector reverse time can be adjusted, this is when the transversal bars
position the product under the vertical press beam, they slightly move backwards after
positioning, this time should be approximately 0.02 sec.

NOTE: follow all setting adjustments by pressing enter to validate the change, otherwise the
setting will automatically return to its previous setting after several seconds
CUT SELECTION : PRESSING TIME:
(F3) (F2)

LENGTH ______ in Qty____ EJECTOR REVERSE .02 s

F3 : THICKNESS WIDTH PRESSING TIME 3.5 s

F1 : MENU F4 : RET. F1 : MENU F4 : RET.

F1 F2 F3 F4 F1 F2 F3 F4

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Chapter

OPERATION PARAMETERS
5
In this chapter, we will see the operation parameters that you will have to adjust
according to the wood thickness and the wood width. Each time you change one of these
two variables, you will have to adjust one or many operation parameters.

Hydraulic pressure adjustment

The hydraulic pressure for pressing must be adjusted in regards to the surface of the
product. Following is a chart illustrating the hydraulic pressure needed in regards to the
surface of the product.

Example:

For a product that measures 2” (51 mm) by 4” (102 mm), the surface will be: 2" x 4" = 8in2
(51 mm X 102 mm = 5202 mm2) Using the chart you will find that the hydraulic pressure for
a surface of 8in2 (5202 mm2) = 450psi (31 bar)
CYLINDER HYDRAULIC PRESSURE (PSI)

1000
900
800
700
600
500
400
300
200
100
0
0 5 10 15 20
SURFACE IN SQUARE INCHES ( WIDTH X HEIGHT)
(IN²)

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Repeat this procedure to attain the correct hydraulic pressure for other product sizes

Note: the cylinder pressure required can vary depending on the following factors.
1. Type of joint
2. Joint quality (tightness)
3. Humidity of the product
4. Glue characteristics

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Chapter

TROUBLE SHOOTING
6
WARNING!

To avoid injury and physical damage, disconnect power from the machine and
associated units before undertaking any repairs.

General trouble shooting

Problem #1

• La press does not start.

Solutions
• Verify fuses and circuit breakers.
• Verify if EMERGENCY button is down.
• Verify if the air supply is not turned off.

Problem #2

• Product splits near the joint.

Solution
• Verify the hydraulic pressure in the press cylinder. Too much pressure could cause the
product to split near the joints.

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Problem #3

• Product joints are fragile and separate.

Solutions
• Verify the hydraulic pressure in the press cylinder. A pressure too low could cause
fragile joints.
• Verify position of adjustable stopper. A stopper positioned too far from the end of the
product could cause fragile joints.

Problem #4
• The pressure wheels no longer turn.
Explication
• The photocell at the entrance of the press should always detect the presence of the
product. If the product has separated, the photocell will no longer detect the product and
the wheels will stop. If the photocell is defective or wrongly positioned this could give a
signal to stop the pressure wheels.
Solutions
• Verify condition of photocell.
• Verify position of photocell to make sure that it does not detect anything else than the
product.

Problem #5
• The lengths of the product at the exit end vary.
Explications

• The encoder located between the pressure wheels control the length of the product to be
cut. If the encoder wheel is dirty or has a build up of glue on it, this could affect or alter
the measurement.

Solutions

• Keep encoder wheel clean.

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Problem #6

• Transfer chains do not index after product has been cut.

Explications
1- There are reed switches on the vertical movement cylinder of the cut-off saw. Once the
saw has completed its cut, the reed switch that controls its position gives a signal permitting
the transfer chains to start. If this reed switch is out of position or defective, it will not send a
signal permitting the transfer chains to start..

2- The photocell installed near the beginning of the vertical press beam might still be
detecting something present, the photocell must not read anything to be able to index
another piece.

3- The prox. switch installed at the end of the vertical press beam controls its position.
Once the vertical press beam has reached its open position, a signal is sent permitting the
transfer chains to start. If this prox. switch is out of position or defective, it will not send a
signal permitting the transfer chains to start.

Solutions
• Verify the condition of the reed switches.
• Verify the position of the reed switches so that it detects the cylinder in its return
position.
• Verify the condition of the prox. switch.
• Verify the position of the prox. switch.

Problem #7
• A collision has occurred between the product and the transversal bar of the transfer
chain.
Explications
• The photocell located near the beginning of the vertical press beam sends a signal too
fast. The transfer chains do not have enough time to eject the product before a new
piece arrives.
Solutions

• Change the position of the photocell, move it closer to the vertical press beam

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Problem #8
• The automatic cycle restarts but the wheels do not turn when the tunnel is full. Or in
manual mode nothing happens.
Solutions

• The cycle needs to have a cut made in manual mode. Remove piece and restart cycle.

Problem #9

• The cycle in automatic mode does not start.

Solutions

• Verify that the two photocells detect the product.

• There are switches on the doors, make sure the doors are well closed

Note :
There can be lots of probable problems. The problems listed are the most common. If a
problem persists please contact Doucet Machineries Inc. Necessary measures will be
taken to solve the problem.

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Alarm display screen

1- Tunnel opening
This alarm will light if the mobile lateral chain opens. If this alarm lights up because of
an adjustment being made, it will simply be used as a reminder to close the lateral chain
before re-starting the machine.

If this alarm lights up during a normal cycle, this would mean that it was the product
that opened the lateral chain. A technician will then have to open the tunnel and verify
different points. First verify if there isn’t a piece too wide, on its side, twisted, broken or
wedged inside the tunnel. If this is the case the technician must remove it manually.

2- Press end position

The MP press can produce a product of any finished length between 8 feet (2.44 m)
and the maximum length specified in the MP press instruction manual. The operator can
place the pressing stopper on the vertical press beam in the holes that are located every 6"
(152 mm). The press cylinder has a stroke longer than 6" (152 mm) so, under normal
operation, it should never extend of its entire stroke.

The press end position alarm will occur if the press cylinder fully extends. Board de-
jointing, wood breaking or wood crushing of one or more pieces can cause this alarm. The
operator should retract the press cylinder, lift up the vertical press beam and remove the
board with defects (the one just pressed)

This can also be caused by a missing pressing stopper or by a wrong cutting length.
If the alarm continuously occurs, check if the pressing stopper is in the proper position
according to the specified cutting length. Maybe the stopper is too far from the end of the
cut board and has to be place a hole closer to the pressing cylinder.

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3- Joint detection
This alarm will light if the two photocells located each side of the motorized wheels at
the entrance of the press do not read the product simultaneously. This can happen for
different reasons, such as: if there is no product in that area at that time, if a joint is open, if
a piece is turned up on its side, if a piece is much narrower than the others, if a piece is
darker than the other such as a knot or a mark, if a piece is twisted or if a piece is wedged
in the tunnel. The photocells could also be misalign or even defective. All these reasons can
determine why the alarm may light.

4- Saw in up position
As it says, the saw in up position alarm will occur if the saw is in the up position. This
could happen either by manual operation at the beginning of a cycle or if there is pressure
from the product pushing up against the blade preventing it from going down. If the alarms
occurs in the automatic mode, then the second case would be the problem.

The operator should stop the saw motor to prevent the belt from over heating. Then,
remove everything that causes the pressure to the saw blade and restart the motor.
Resetting the board length and performing a first press cycle will prevent a wrong length
problem with the new board.

5- Length security
An encoder located between the two pre-press wheels controls the length of product
to be produced. If for any reason the length specified by the operator is not cut, a photocell
at the end of the press will read wood longer than specified and this alarm will occur.
The machine will automatically cut the beam, lift the vertical press beam and evacuate the
product with the transfer chains. The operator should check if the encoder wheel turns
freely, and if a sufficient pressure is maintained on the wood. Call Doucet Machineries Inc. if
this happens too often. You might have a problem with the programmable controller or the
encoder

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Chapter

7
MAINTENANCE

WARNING!

To avoid injury and physical damage, disconnect power from the machine and
associated units before undertaking any repairs.

General Maintenance
In order to keep this machine clean, it should be dusted off with compressed air everyday.
This procedure is especially important to maintain the efficiency of all mechanical
components.

Description Daily. Weekly. Monthly Other

Remove water from the air

separator. 9
Verify lubricator oil level of the
FRL. 9
Verify condition of the saw blade. 9
Lubricate chains. 9

Lubricate pressing cylinder slides 9

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Description Daily. Weekly. Monthly Other

Verify chain and belt tensions. 9
Verify connections. 9
Tighten all bolts and nuts on
moving parts. 9
Verify possible oil leaks and
tighten connections if necessary. 9

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Chapter

8
WARRANTY POLICY
Our machines and their components are thoroughly inspected at all stages of
production and every machine has been assembled and checked before shipping, as to
prevent any defects in workmanship or material.

Doucet machineries Inc. obligation under this warranty is limited to repairing or

replacing any part or parts thereof which, within twelve months after date of shipment, shall
prove, in our opinion, to be defective. Such part shall be shipped, transportation expenses
prepaid, to our factory or any service center designated by us. Doucet machineries Inc.
assumes no liability for labor charges incidental to the adjustment, service, repairing,
removal or replacement of parts or other losses or for expense of repairs made outside its
factory, except when made prior to Doucet machineries Inc. consent.

This warranty does not apply to the repair or replacement of parts that failed as a
result of abuse and/or misuse. In addition to Doucet machineries Inc. warranty a large
number of off the shelf components such as electronic, electric, hydraulic and pneumatic
components are covered under their respective manufacturer’s product warranty. In most
instances you may obtain locally and receive on the spot replacement from a service depot
located in your area. In the absence of local service Doucet machineries Inc. will provide
replacement on an exchange basis and file the claim under the said manufacturer’s
warranty. Doucet reserves the right to decline liability in case of repairs and replacement
parts purchased by customers without prior consent.

The foregoing shall constitute the fulfillment of our obligations under this warranty
and there are no other warranties or guarantees, expressed or implied, except as stated
herein.

November 22nd, 1999

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START UP CHECKLIST
In order to obtain a total and complete follow-up, Doucet machineries Inc. suggest that you
fill out the following form to insure a proper start up. Please fax this form back to us at (819)
367-2100 or send the information by e-mail to info@doucetinc.com.

Company Name:

Address:

City:

Province / State:

Postal code / zip:

Tel:

Your Distributor:

Date of start up:

Model number:

Serial number:

How does your equipment run after start-up? 9

Excellent Good Fair Poorly

Comments:

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PARTS
At the end of this manual, you will find drawings that allow you to identify different parts that
you may eventually have to replace.

Order Procedure

• Identify the parts you need to order.

• Specify the item number, reference number, quantity, and the description of the parts.

• The model and serial number of your equipment must also be found on your order.

• Fax the order to our Doucet machineries Inc. local distributor. If you rather call, also
make sure you have this information ready.

NOTE:

• Following this simple procedure will enable us to give you a fast and accurate service.

• Doucet built your equipment with standard components, which are mostly available at a
local supplier, your Doucet distributor or at Doucet machineries Inc.

DOUCET MACHINERIES INC

 35

DRAWINGS

D019-950 SAW SECTION ASSEMBLY

D019-952 ENTRANCE ROLLER ASSEMBLY
D034-902 SAW PRESS ASSEMBLY
D061-324 HORIZONTAL PRESS ASSEMBLY
D061-369 MP ASSEMBLY
D061-192 PNEUMATIC DRAWING
D061-194 HYDRAULIC DRAWING

DOUCET MACHINERIES INC

 PNEUMATIC PRESS
MP-20

LATERAL FENCE LATERAL FENCE

LATERAL FENCE PRESS RETARD PRESS FEED
ENCODER WHEEL WHEEL

DA54L DA54L

Hose ¼’’ Hose ¼’’

Hose 3/8'’ Hose 3/8'’

MJTV-5 4 2 MJTV-5 4 2
B511BB553C B511BB553C
PS2932P 4 2 PS2932P 4 2
5 1 3 5 1 3
5 1 3 5 1 3 4502-0002 4502-0002

Hose ¼’’
Hose 3/8'’

UNDER CUT UNDER CUT SAW

BREAK
SAW GUARD
Hose 3/8'’ Hose ¼’’

DA54L

DA54L Hose 3/8'’ Hose 3/8'’ Hose 3/8'’

86.210 FR 06E21A13ABSB
CADRAN 62.2550

4 2 4 2 TO TUNNEL Hose 3/8'’

MT-15
5 1 3 5 1 3 DOUCET MACHINERIES

INC.
EM37
340, 6° RUE, DAVELUYVILLE QUE CANADA G0Z 1C0 ISO 9001
TEL (819) 367-2633 / FAX (819) 367-2100

DESSINE PAR/ DATE VERIFIE PAR/ DATE ECHELLE/

DRAWN BY CHECKED BY SCALE
S.MOORE 10-06-15
CONCEPTION PAR/
DESIGN BY
DATE
10-06-16
APPROUVE PAR/
APPROVED BY
DATE N/A
V. GARNEAU
EM37 TITRE/TITLE
PS2818P (BASE 2x) PNEUMATIC MP-20
PS2815P (END PLATE)
NUMERO/ NUMBER REV. REFERENCE PAGE
OF
D061-192 1
1 1
 HYDRAULIC PRESS

MP-20
BEAM PRESS
PRESS

Hose 1/2’’ Hose 1/2’’

0-2300 PSI

Hose 1/4’’ Hose 1/4’’ Hose 1/4’’

U1 U2 U1 U2 U1 U2

1
Adjust at Adjust at Adjust at
2700PSI 2700PSI 2700PSI

D1 D2 D1 D2 D1 D2
VOSL/SC38/ VOSL/SC38/ VOSL/SC38/
TR.S.P4/SAE8 TR.S.P4/SAE8 TR.S.P4/SAE8
3
2 RIGID 1/2’’ RIGID 1/2’’ RIGID 1/2’’
E2J
PBDB-KAN Hose 1/2’’
Hose 1/2’’
Hose 1/2’’ Hose 1/2’’
Hose 1/2’’ TO
HOSE ¼’’ DSG-3C4-03-A1-3090 DSG-3C4-03-A1-3090 FAO
Hose 1/2’’
MANIFOLD
N/S.:2010-05-251
D061-194
MSW-03- MSW-03-
X-L-2090 X-L-2090

Hose 1/2’’
0-2300 PSI
A B A B Hose 1/2’’
P Hose 1/2’’ AO-10-230/3/60
DOUCET MACHINERIES

INC.
Relief valve ajusted
340, 6° RUE, DAVELUYVILLE QUE CANADA G0Z 1C0 ISO 9001
at 2500PSI PBLD05P2/VMP/SS/CX 10HP TEL (819) 367-2633 / FAX (819) 367-2100
T
CSG-100-A10A
MPSG-100-RG/T DESSINE PAR DATE VERIFIE PAR DATE ECHELLE
S.Moore 10-06-23
Hose 1/2’’
CONCEPTION PAR
V. GARNEAU
DATE APPROUVE PAR DATE 1/1
10-06-23
PV22-3AFR-2A+PLP20.14-LOD/OC-2090-S TITRE

Hose 1/2’’ Hydraulic Press MP-20

NUMERO REV. REFERENCE PAGE
DE
D061-194 1
1 1