操作和保养手册

3500B Generator Sets

媒体编号 —SEBU7508-10 发布日期 —01/12/2012 更新日期 —03/12/2012

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Maintenance Interval Schedule - Prime

SMCS — 1000; 4450; 7500

Ensure that all safety information, warnings, and instructions are read and understood before any operation or
any maintenance procedures are performed.

An authorized operator may perform the maintenance items with daily intervals. An authorized operator may
perform the maintenance items with intervals of every week. The maintenance that is recommended for all other
maintenance intervals must be performed by an authorized service technician or by your Cat dealer.

The user is responsible for the performance of all maintenance which includes the following items: performing
all adjustments, using proper lubricants, fluids, and filters and replacing old components with new components
due to normal wear and aging .

Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the
product and/or accelerated wear of components.

Before each consecutive interval is performed, all maintenance from the previous intervals must be performed.

Choose the interval that occurs first in order to determine the correct maintenance interval: fuel consumption,
service hours and calendar time . Products that operate in severe operating conditions may require more
frequent maintenance.

All of the following will affect the oil change interval: operating conditions, fuel type, oil type and size of the
oil sump . Scheduled oil sampling analyzes used oil in order to determine if the oil change interval is suitable
for your specific engine.

Refer to this Operation and Maintenance Manual, "Engine Oil and Filter - Change" in order to determine the oil
change interval that is suitable for your specific engine.

To determine the maintenance intervals for the overhauls, refer to this Operation and Maintenance Manual,
"Maintenance Recommendations" .

Unless other instructions are provided, perform maintenance and perform repairs under the following
conditions:

The starting system is disabled.

The engine is stopped.

The generator does not pose an electrical shock hazard.

The generator is disconnected from the load.

When Required
Batteries - Replace
Battery - Recycle
Battery or Battery Cable - Disconnect
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Engine Air Cleaner Element (Single Element) - Clean/Replace
Fuel System - Prime
Generator - Dry
Generator Set - Test
Rotating Rectifier - Test
Varistor - Test
Varistor - Test
Winding - Test
Winding - Test

Daily

Air Starting Motor Lubricator Oil Level - Check

Air Tank Moisture and Sediment - Drain
Annunciator Panel - Inspect
Cooling System Coolant Level - Check
Engine Air Cleaner Service Indicator - Inspect
Engine Air Precleaner - Clean
Engine Oil Level - Check
Fuel Tank Water and Sediment - Drain
Generator Load - Check
Jacket Water Heater - Check
Power Factor - Check
Walk-Around Inspection

Every Week

Air Inlet Filter - Check

Battery Charger - Check
Bearing Temperature - Measure/Record
Cooling System Coolant Level - Check
Electrical Connections - Check
Generator - Inspect
Space Heater - Check
Stator Winding Temperature - Measure/Record
Voltage and Frequency - Check

Initial 250 Service Hours

Engine Valve Lash - Inspect/Adjust

Fuel Injector - Inspect/Adjust
Speed Sensor - Clean/Inspect

Every 250 Service Hours

Battery Electrolyte Level - Check

Belts - Inspect/Adjust/Replace
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil Sample - Obtain
Fan Drive Bearing - Lubricate
Hoses and Clamps - Inspect/Replace
Radiator - Clean

Every 500 Service Hours

Air Shutoff - Test

Cooling System Coolant Sample (Level 1) - Obtain
Engine Oil and Filter - Change

Every 1000 Service Hours or 1 Year

Bearing (Spherical Roller) - Lubricate

Cooling System Coolant Sample (Level 2) - Obtain
Engine - Clean
Engine Crankcase Breather - Clean
Engine Protective Devices - Check
Fuel System Primary Filter - Clean/Inspect/Replace
Fuel System Secondary Filter - Replace
Insulation - Test
Rotating Rectifier - Check

Every 2000 Service Hours

Air Starting Motor Lubricator Bowl - Clean

Bearing (Ball) - Lubricate
Crankshaft Vibration Damper - Inspect
Engine Mounts - Check
Flexible Coupling - Inspect
Fuel Injector - Inspect/Adjust
Turbocharger - Inspect

Every 2000 Service Hours or 6 Months

Generator Set Vibration - Inspect

Stator Lead - Check

Every 3000 Service Hours or 2 Years

Cooling System Coolant (DEAC) - Change

Every 3000 Service Hours or 3 Years

Cooling System Coolant Extender (ELC) - Add

Every 4000 Service Hours

Engine Valve Lash - Inspect/Adjust

Fuel Injector - Inspect/Adjust

Every 6000 Service Hours

Air Shutoff Damper - Remove/Check

Every 6000 Service Hours or 6 Years

Alternator - Inspect
Cooling System Coolant (ELC) - Change
Cooling System Water Temperature Regulator - Replace
Prelube Pump - Inspect
Speed Sensor - Clean/Inspect
Starting Motor - Inspect
Water Pump - Inspect

Overhaul

Aftercooler Core - Inspect/Clean

Bearing - Inspect
Maintenance Recommendations
Overhaul (Major)
Overhaul (Top End)
Overhaul Considerations

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