BHARAT INSTITUTE OF ENGINEERING & TECHNOLOGY

EXPERIMENT-IV
MEASUREMENT AND CONTROL TEMPERATURE OF PROCESS USING SCADA SYSTEM

AIM: measure and control temperature of process using scada system

SPECIFICATIONS:

 Push to ON Switch: 2 nos.

 Indicator Lamp : 2 nos.
RTD Sensor

 Type: RTD (PT100) with transmitter 4-20 ma output

 Make : Eureka
 Power supply :24vdc
 Wire: 2 Wire
 Total length : 200mm long below head
 Instrument conn : ½ bsp
 Temperature range: 0 to 100 degree
 Heater : 1 no.
 Supply :230 V AC
Programmable Logic Controller (PLC)
Siemens s7-1211 ac/dc/relay

 Digital Input 6 nos.

 Digital Output 4 nos.
 Analog Input: 2nos.
 Communication : Ethernet
Analog Input:

 Total Channels 2 channel

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Theory:
The process is measured and controlled from scada system using PLC (Programmable logic
controller).In the process we are using PLC (programmable Logic controller) and SCADA system
(supervisory control and data acquisition) to run the process. PLC is a controller or technical device
which is used to control the Process and does the electrical switching to the machinery.PLC has its
specified Software used to install in PC.
And should make the logic first as per the Experiment. The logic is shown fig.SCADA is
software, so we use to design the screen as per the process. In the scada software all symbols available
like push buttons, display values, graphs, tanks, motors etc... Once Program developed and transfers the
program to plc. Finally we have to make the communication between PLC and scada. Here the process is
Measured and controlled with scada system using plc. As per the set Point the heater will act and starts
heating the water. The RTD will read the temperature of water and displays in the scada system.
The heater ON/OFF condition will depend on the set point given by user. When Process value r
reaches the set point heater will turn OFF. The Controlling and measuring process is written in plc. as
well as scada System. The designing steps to be followed in the below.
As per the set point the heater will act and starts heating the water. The RTD will read the
temperature of water and displays in the scada system. The heater ON/OFF condition will depend on the
set point given by user. When process value r reaches the set point heater will turn OFF. The controlling
and measuring process is written in PLC as well as scada system.

The designing steps to be followed in the below.

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PLC specifications:
PLC: s7-1211 ac/dc/rly
Communication cable: Ethernet (profinet)
Software: TIA PORTAL (total integrated automation)

Input addressing’s: output addressing’

I0.0 q0.0
I0.1 q0.1
I0.2 q0.2
I0.3 q0.3
I0.4
I0.5

Analog input addressing’s:

Iw64
Iw66
Memory addressing’s:
Memory bits:
M0.0 M1.0
M0.1 M1.1
M0.2 M1.2
M0.3 M1.3
M0.4 M1.4
M0.5 M1.5
M0.6 M1.6
M0.7 M1.7

MEMORY REAL:
MD2

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MD6
MD10
MD14
MD18
MD22
MD26
MD28
How to open plc software and design scada screens:
1. Open TIA portal software from desktop
2. Create new project with any name
3. Click on create
4. Click on Configure a device.
5. Click on add new device
6. Click on controllers
7. Expand controllers
8. Expand sematic s7-1200
9. Expand cpu
10. expand cpu 1211 ac/dc/rly
11. Select 3rd series.

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12. Click on add

13. Expand program blocks

14. Click on main(OB1)

15. Write the program.

16. Compile
17. Download
18. start search
19. load

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SAFTEY PRECAUTIONS:

 Completely turn off the external power supply when installing or placing wiring.
 If the terminal screws are loose, it could result in short circuits.
 Do not touch the terminals while power is on.
 Doing so could cause electric shock or erroneous operation.
 Switch all phases of the external power supply off when cleaning the module or retightening the
terminal or module mounting screws. Not doing so could result in electric shock or erroneous
operation.
 Do not bunch the control wires or communication cables with the main circuit or power wires.
RESULT:
We got to know the writing the PLC logic and designing the scada screen. Finally with this
experiment we have shown the measurement and control of temperature of process with the scada system.

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