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M o h a m e d M a n n a a * a n d Ki D e o k K im
Laboratory of Plant Disease and Biocontrol, Department of Biosystems and Biotechnology, Korea University, Seoul, South Korea
Rice (Oryza sativa L.) is a primary grain crop are mainly produced by A. flavus and A. parasiticus
that is cultivated worldwide. In Korea, harvested [8], Aflatoxin Bt is one of the most carcinogenic
rice in the form of unhulled grains is often stored compounds known, with several adverse effects on
for extended periods [1], During storage, fungal human and animal health by direct or indirect con
contamination is one of the most important prob sumption of contaminated food or feed [9,10].
lems related to the decreased quality of the rice Several control methods, including chemical meas
grains. Fungi can contaminate rice grains before ures, have been used to inhibit mycotoxigenic fungi.
harvest, during harvesting, or even at the storage Increased awareness of the adverse health effects of
facility [2]. However, storage conditions, particu agricultural chemicals and the possible emergence of
larly temperature and relative humidity (RH), may fungicide resistance have prompted researches on
determine the type of fungi that develop in the safer alternatives for the management of fungal con
stored grains [3]. Unlike field fungi, the growth tamination of stored grains [11]. The biological con
and development of xerophilic fungi, such as trol of deleterious fungi using antagonistic
Aspergillus and Penicillium spp., are enhanced dur microorganisms is a potentially feasible and envir
ing storage because these fungi are relatively toler onment-friendly alternative to chemical control dur
ant to lower RH [4-7]. ing grain storage [11]. However, previous studies
Aspergillus and Penicillium spp. are common con have inadequately considered the influence of tem
taminants of stored food products, particularly cer perature and RH on the biocontrol of microorgan
eal grains, and can deteriorate grain quality. More isms capable of suppressing fungal contamination or
importantly, these fungi can produce mycotoxins aflatoxin production in stored rice grains.
that are hazardous secondary metabolites. In our previous studies, A. candidus AC317, A.
Mycotoxins, including aflatoxins Bb B2, Gl5 and G2 flavus AF57, A. fumigatus AF8, Penicillium
fellutanum KU53, and Penicillium islandicum monitor temperatures and RHs in the plastic con
KU101 were identified as the predominant fungi in tainers containing the solutions (Supplementary
stored rice grains [12-14], Furthermore, a total of Table SI). At equilibrium, RH in the atmosphere of
460 bacterial strains were isolated from rice grains the containers was maintained, with slight fluctua
and screened for their potential as biocontrol agents tions (±1% in the target RH adjusted by each satu
for the fungal contaminants. Among the tested rated salt solution), by temperature changes [20],
strains, Pseudomonas protegens AS 15, which produ The designed RH conditions showed almost the
ces volatile compounds, exhibited the most effective expected water activity when rice grains were
antifungal activity, with inhibition of A. flavus measured using an AquaLab water activity meter
growth in unhulled rice grains and biodegradation (Model 4TE; Decagon Devices, Pullman, WA)
of aflatoxins produced by the fungus in a liquid (Supplementary Table S2).
medium [15-17], In this study, therefore, we eval Two grams of stored unhulled rice (cv. “Ilpum”)
uated the effect of temperature and RH on the grains obtained from Korea University Farm
growth of the predominant Aspergillus and (Namyangju, Korea) were surface-sterilized with 1%
Penicillium spp„ and the biocontrol activity of sodium hypochlorite for 3 min and 70% ethanol for
P. protegens AS 15 against A. flavus population and 5 min [21]. Grains were then washed three times in
aflatoxin production in stored rice grains. SDW and blotted on Whatman No. 1 filter paper.
A. candidus AC317, A. flavus AF57, A. fumigatus The surface-sterilized grains were inoculated with
AF8, P. fellutanum KU53, and P. islandicum KU101 200 pi of a conidial suspension (107 conidia/ml) of
isolated from our previous studies [12-14] were each tested fungus, which was equivalent to 106
used in this study. The fungal isolates were stored conidia/g dry weight of rice grains. Inoculated
on potato dextrose agar (PDA) at 4°C until use. To grains were placed in a Petri plate (60 mm in diam
prepare fungal inocula, conidia from cultures grown eter) and the plates were put in a plastic container
on PDA at 25 °C for 5 days were harvested in sterile (replicate) containing each of the saturated salt solu
distilled water (SDW) containing 0.03% Tween 20 tions prepared as described above. These containers
and then adjusted to 10' conidia/ml using a hemo- sealed with Uniwrap® (Uniwrap Co., Hwaseong,
cytometer. P. protegens AS 15 was used in this study Korea) were tightly closed using lids. They were
as it exhibited significant biocontrol activity against then incubated in the dark at 10, 20, 30, and 40 °C.
A. flavus and aflatoxin production in our previous After 2 weeks of incubation, fungal populations in
study [16]. This strain was stored in nutrient broth inoculated rice grains were determined, as described
(NB) containing 20% glycerol at —70 °C until use. previously [16]. Briefly, rice grains from a Petri plate
To prepare the bacterial suspension, P. protegens from each container were finely ground with an
AS 15 was streaked on nutrient agar (NA) and incu analytical mill (A ll basic; IKA Works, Wilmington,
bated for 48 h at 28 °C. Single colonies appearing on DE). One gram of ground grains was suspended in
NA were transferred to NB and incubated at 28 °C 10 ml of SDW and incubated in a rotary shaker
in a rotary shaker (160 rpm) for 48 h. Bacterial cells (160 rpm) at 28 °C for 30 min. After serial dilution,
were harvested by centrifugation as described by aliquots (200 pi) of the dilutions were spread on
Mannaa et al. [16]. The harvested cells were sus dichloran 18% glycerol agar (DG18; Fluka 40587;
pended in MgS04 solution and adjusted to 108 cells/ Sigma-Aldrich, St. Louis, MO) amended with
ml ( O D 60o = 0.5) using a spectrophotometer. 50mg/ml chlortetracycline [22]. Smeared plates
Four saturated salt solutions (LiCl, K2C 0 3, NaCl, (three plates per replicate) were incubated in the
and K2S 04) were prepared and adjusted to four dif dark at 28 °C for 4 days and the colony-forming
ferent RH levels (12, 44, 76, and 98%, respectively), units (CFUs) per g dry weight of rice grains
as described by Greenspan [18]. One hundred milli was assessed.
liters of each solution were aseptically poured into The biocontrol activity of P. protegens AS15
plastic containers (15cm in width x l l c m in length against A. flavus and aflatoxin production in
x5cm in height; Daiso, Higashihiroshima, Japan) unhulled rice (cv. “Ilpum”) grains was examined at
disinfected with 99% ethanol [19] to create an different temperatures (10, 20, 30, and 40 °C) and
internal atmosphere with the designed RH, in which RHs (12, 44, 76, and 98%). In this experiment, the
RH (%) = water activity (aw) x 100 at equilibrium. aflatoxigenic strain, A. flavus KCCM 60330,
These containers containing each saturated salt obtained from the Korean Culture Center of
solution were stored at different temperatures Microorganisms (Seoul, Korea) was used because A.
(10, 20, 30, and 40 °C). HOBO110 temperature/RH flavus AF57 produces a low level of aflatoxins [16],
data-logging units (Onset Computer Corporation, Briefly, two grams of surface-sterilized unhulled rice
Bourne, MA) and HOBOware for Windows version (cv. “Ilpum”) grains were immersed in 10 mM
3.7.11 (Onset Computer Corporation) were used to MgS04 solution (untreated control) or a bacterial
MYCOBIOLOGY @ 289
suspension of P. protegens AS15 for 3h. The rice positive relationships in all the tested fungi (Table
grains, bacterial suspensions, and fungal inocula 1). The increase in all the fungal populations was
were prepared as described above. Treated rice higher in response to one unit temperature increase
grains were inoculated with 106 conidia of A. flavus than RH according to the regression coefficients
KCCM 60330/g dry weight of grains. Inoculated (Table 1).
grains were then placed in plastic containers pre When rice grains treated with or without the bio
pared as described above and these containers were control strain, P. protegens AS15, were inoculated
incubated at different temperatures. Populations of with A. flavus KCCM 60330, fungal populations in
A. flavus KCCM 60330 in treated rice grains were the inoculated grains were significantly (p < .0001)
evaluated after 2 weeks of incubation as described enhanced by increasing temperature from 10 to
above. In addition, total bacteria of the same inocu 40 °C and by increasing RH from 12 to 98% (Figure
lated grains were assessed on NA supplemented 2(A); Supplementary Figure S2 and Supplementary
with 50mg/l cycloheximide. Fungal and bacterial Table S4). Treatment with P. protegens AS15 signifi
CFUs were assessed on smeared plates (three plates cantly (p < .01) inhibited fungal populations in rice
per replicate) after 4 and 2 days of incubation at grains compared with untreated control grains,
28 °C, respectively. In addition, total aflatoxins, regardless of the temperature and RH (Figure 2(A);
including aflatoxin B, and B2, produced by A. flavus Supplementary Table S4). There were significant
KCCM 60330 were analyzed using a competitive (p < .0001) temperature x RH interactions in the
direct enzyme-linked immunosorbent assay with fungal populations, regardless of the biocontrol
Veratox® HS (Neogen Co., Lansing, MI), as strain treatment (Supplementary Table S4). The
described by Mannaa et al. [16], biocontrol strain, P. protegens AS 15, significantly
The experiments were established with factorial (p < .01) suppressed A. flavus KCCM 60330 popula
designs to observe the effect of temperature and RH tions in the grains from 10 to 40 °C, compared with
with four different levels on fungal and bacterial control grains not treated with strain AS 15, at
populations and mycotoxin production in rice 44-98% RH (Figure 2(A)). However, at 12% RH, no
grains. All experiments were performed twice with significant differences were detected in fungal popu
three replicates per treatment except for RH meas lations between rice grains that were untreated or
urement (10 replicates) in plastic containers. treated with the biocontrol strain at the tested tem
Statistical analyses were performed using the peratures, except at 30 °C (Figure 2(A)).
Statistical Analysis Systems software (SAS Institute, In biocontrol strain-treated and untreated rice
Cary, NC). Data from repeated experiments were grains inoculated with the aflatoxigenic strain, A.
combined after confirmation of the homogeneity of flavus KCCM 60330, total aflatoxin production was
variances using Levene’s test [23], The fungal and significantly (p < .0001) enhanced with increased
bacterial population data were analyzed after loga temperature and RH (Figure 2(B); Supplementary
rithmic transformation. Multiple linear regression Table S4). Significant (p < .001) temperature x RH
analysis was conducted to detect the effect of both interactions in aflatoxin production were detected
temperature and RH on fungal populations. regardless of biocontrol strain treatment
Analysis of variance was conducted using general (Supplementary Table S4). In general, biocontrol
linear model procedures and means were separated strain, P. protegens AS15, consistently suppressed
using Tukey’s HSD test at p < .05. aflatoxin production by A. flavus KCCM 60330 in
When growth on unhulled rice grains inoculated rice grains from 10 to 40 °C, regardless of RH
with the tested fungi (A. candidus AC317, A. flavus (Figure 2(B)). However, aflatoxin production by A.
AF57, A. fumigatus AF8, P. fellutanum KU53, and flavus KCCM 60330 was significantly (p < .01)
P. islandicum KU101) was assessed at different tem higher in the control grains not treated with strain
peratures and RHs, growth of all fungi was signifi AS 15 than in the treated grains at all temperatures
cantly (p<.0001) enhanced by both increased and RHs. In addition, the highest levels of aflatoxin
temperature and RH (Figure 1; Supplementary production were detected in grains at 30 °C among
Figure SI and Supplementary Table S3). There were the tested temperatures, regardless of biocontrol
significant (p < .0001) temperature x RH interactions bacterial treatment (Figure 2(B)).
in all the tested fungal populations (Supplementary In rice grains treated with or without P. protegens
Table S3). In general, populations of A. flavus AF57 AS 15 prior to inoculation with A. flavus KCCM
and A. fumigatus AF8 were higher than the other 60330, total bacterial populations were significantly
tested fungi, regardless of temperature and RH (p < .0001) enhanced by increased temperature and
(Figure 1). Multiple linear regression analysis to RH, regardless of whether the grains were treated
observe the effect of both temperature and RH on with the biocontrol strain or not (Supplementary
fungal populations revealed significantly (p<.0001) Table S4; Table 2). However, bacterial populations
290 @ M. MANNAA AND K. D. KIM
Figure 1. Effect o f d iffe re n t te m p eratures (10, 20, 30, and 40 °C) and relative h u m id itie s (RHs; 12, 44, 76, and 98%) at e q u ilib
Aspergillus candidus AC317, (B) Aspergillus flavus
rium on fu n g a l p o p u la tio n s 2 weeks afte r in o cu la tio n o f rice grains w ith (A)
AF57, (C) Aspergillus fumigatus AF8, (D) Penicillium fellutanum KU53, o r (E) Penicillium islandicum KU101. Surface-sterilized rice
grains w ere inoculated w ith 106 fu n g a l co n id ia /g d ry w e ig h t o f rice grains. Fungal p o p u la tio n s w ere evaluated afte r 4 days o f
in cu b a tio n on d ichloran 18% glycerol agar am ended w ith 5 0 m g /m l o f ch lo rte tra cyd in e . D iffe re n t lowercase and uppercase le t
ters on bars (n = 6) are sig n ifica n tly d iffe re n t b etw een d iffe re n t tem p e ra tu re s fo r a given RFI and RHs fo r a given te m p e ra tu re ,
respectively, according to Tukey's HSD test a t p < .05. CFU: co lo n y-fo rm in g u n it.
in grains not treated with the biocontrol strain at in biocontrol strain-treated grains at 98% RH,
12 and 44% RH could not be assessed, because regardless of temperature (Table 2). However, bac
the natural bacterial populations were below detect terial populations in untreated grains remained at
able levels (Table 2). Significant (p<.0001) low levels (3.30-4.03 log CFU/g dry weight of rice
temperature x RH interactions were observed in grains) at 76 and 98% RH, regardless of temperature
bacterial populations in rice grains treated with the (Table 2).
biocontrol strain, but not in grains that were not The growth of storage grain fungi is generally
treated with the biocontrol strain (Supplementary dependent on environmental conditions such as
Table S4). High bacterial populations (5.85-10.06 water activity and temperature [6,24], The xerophilic
log CFU/g dry weight of rice grains) were detected nature of these fungi allows them to tolerate
MYCOBIOLOGY @ 291
relatively low water activity, unlike field fungi, individual rice grains, which may provide a micro
which need higher water activity for spore germin environment favorable for fungal growth [28].
ation and growth [7]. Although several previous P. protegens AS 15 displayed effective biocontrol
studies have assessed the effect of temperature and activity by reducing fungal growth and aflatoxin
water activity on storage fungi, the environmental production in rice grains inoculated with the afla
effect on rice grains has been often examined with a toxigenic strain, A. flavus KCCM 60330. Strain
narrow range of temperature and RH [25]. AS 15 significantly suppressed fungal populations in
Therefore, in this study, we examined the effect of the grains compared with bacterium-untreated con
various temperatures and RHs, ranging from 10 to trol grains regardless of temperature and RH.
40 °C and 12 to 98%, respectively, on populations of Interestingly, aflatoxin production in the grains was
predominant storage rice fungi (A. candidus, A. fla consistently inhibited to a low level by the biocon
vus, A. fumigatus, P. fellutanum, and P. islandicum). trol strain regardless of temperature and RH. These
We also examined the biocontrol activity of P. pro- results indicate that the biocontrol strain can sup
tegens AS 15 against aflatoxigenic A. flavus KCCM press aflatoxin production by A. flavus, even in
60330 in rice grains under these conditions. The unfavorable environmental conditions. Moreover,
growth of all the tested fungi was significantly the consistent inhibitory activity of P. protegens
enhanced in rice grains by increased temperature AS 15 indicates that it can effectively compete with
and RH. P. protegens AS 15 significantly inhibited A. flavus KCCM 60330 and survive in its original
fungal population and aflatoxin production in grains habitat, rice grains. This survival ability is further
inoculated with A. flavus KCCM 60330 under the supported by the observation of bacterial popula
same conditions. tions in rice grains. In addition, the effective colon
Holmquist et al. [26] reported that water activity ization of grains by this biocontrol strain was
had a greater effect than temperature on the growth demonstrated in our previous study [16]. Although
of A. flavus and A. parasiticus. Furthermore, they the bacterial population was negatively affected by
found that fungal growth at low temperatures the environmental conditions, P. protegens AS15
occurred only at high water activity. In another could exist at high levels in rice grains, regardless of
study, 11 out of 20 fungi, including A. flavus and A. temperature and RH. However, natural bacterial
fumigatus, showed visible growth at 20 and 30 °C populations in the untreated grains remained
and RHs of 60-80% [27]. Similarly, in this study, undetectable (at 12-44% RH) or at low (at 76-98%
varying degrees of both temperature and RH signifi RH) levels, regardless of temperature. Recently,
cantly affected the populations of all tested fungi. In Punja et al. [29] observed a similar phenomenon, in
particular, temperature (i.e., one unit increase) had which the biocontrol activity of Bacillus subtilis per
a greater influence than RH on fungal populations. sisted at a low temperature. However, even though
In addition, significantly positive effects of both its population was dramatically affected, B. subtilis
temperature and RH on fungal populations were was still able to minimize postharvest disease devel
evident in the multiple linear regression analysis. opment in tomatoes. Previously, Lahlali et al. [30]
Although low RH is considered a limiting factor for reported the efficient biocontrol activity of an antag
fungal growth in rice grains, the observed popula onistic yeast strain against Penicillium italicum, the
tions would be related to conditions within causal agent of blue mold, under controlled
292 @ M. MANNAA AND K. D. KIM
(A)
(/) (a) 12% RH EIMD H p- Protegens AS 15
c V~7~7~A (+) P. protegens AS 15
CD
i_
U)
0
•O
O)
D
LL
O
CD
O
10 20 30 40
Temperature (°C)
CO
c
c 'CD
o
CD
iD5 O
0
Q.
O •
s
§ S'
S ■o
iS oi
■=co
D)
o
10 20 30 40
Temperature (°C) Temperature (°C)
10 20 30 40
Temperature (°C) Temperature (°C)
Figure 2. Effect of different temperatures (10, 20, 30, and 40 °C) and relative humidities (RHs; 12, 44, 76, and 98%) at equilib
rium on (A) fungal population and (B) aflatoxin production in rice grains treated with (+ ) or without ( - ) the biocontrol strain,
Pseudomonas protegens AS15, followed by inoculation with the aflatoxigenic strain, Aspergillus flavus KCCM 60330. Fungal
population and total aflatoxin amount were assessed 2 weeks after inoculation with 106 conidia/g dry weight of rice grains.
Different lowercase and uppercase letters on bars with error bars (standard deviations, n = 6) indicate significant differences
between different temperatures of rice grains treated with and without P. protegens AS15, respectively, according to Tukey's
HSD test at p < .05. Asterisks (*, * * , and * * * ) on bars at a given temperature indicate significant differences between
rice grains treated with or without P. protegens AS15 at p < . 05, .01, and .001, respectively, ns, not significant; CFU,
colony-forming unit.
MYCOBIOLOGY @ 293
Table 2. Effect of different temperatures (10, 20, 30, and 40 °C) and relative humidities (RHs; 12, 44, 76, and 98%) at equilib
rium on total bacterial populations 2 weeks after rice grains treated with (+ ) or without (-) the biocontrol strain,
Pseudomonas protegens AS15.
Total bacteria (log CFU/g dry w e ig h t o f grains) at e q u ilib riu m RH (%)a
12 44 76 98
Tem perature (°C) (-) AS15 ( + ) AS15 (-) AS15 ( + ) AS15 ( -) AS15 ( + ) AS15 ( - ) AS15 ( + ) AS15
"“Bacterial p o p ulatio n s w ere d e term in e d a fte r 2 days o f in cu b a tion at 28 °C on n u trie n t agar co n taining cyclohexim ide. Means ± standard deviations
(n = 6) w ith d iffe re n t lowercase and uppercase letters indicate sig n ifica n t differences betw een d iffe re n t tem peratures fo r a given RH and RHs [( -) or
( + ) AS15] fo r a given te m perature, respectively, according to Tukey's HSD test at p < . 05. In a d d itio n , sig n ifica n t ( p < .0 0 1 ) differences were
observed betw een rice grains treated w ith or w ith o u t th e b io co n tro l strain, P. protegens AS15, at 76 or 98% RH.
bN ot detected. CFU, co lo n y-fo rm in g unit.
environmental conditions, in which the biocontrol temperature. Using microarray analysis, O’Brian
activity was not affected by different temperatures et al. [38] reported reduced expression of aflatoxin
and RHs. biosynthetic genes at 37 °C and induced expression
In this study, we observed that aflatoxin produc at 28 °C coupled with suppression and induction of
tion in rice grains was highly influenced by tem aflatoxin production, respectively. Subsequently,
perature and RH. Mislivec et al. [31] previously Schmidt-Heydt et al. [39] showed that reduced
demonstrated that active fungal growth of mycotoxi- expression of aflS and aflj (regulatory genes of the
genic Aspergillus and Penicillium spp., which are aflatoxin production pathway) at temperatures
essential for toxin production, is controlled by eco >37 °C was related to reduced aflatoxin production,
logical factors, such as RH, temperature, and sub unlike the observations of O’Brian et al. [38] regard
strate. Rapid growth and subsequent aflatoxin ing the expression levels of these two genes at high
production by A. parasiticus has been positively temperature. Using RNA-sequencing technology, Yu
related to high storage RH [24,28]. In the present et al. [40] observed the expression of >50% of afla
study, high RH was also positively related with toxin production-related rRNA at 30 °C, which was
higher levels of aflatoxin accumulation and fungal associated with higher levels of aflatoxin production.
population in rice grains. However, unlike the fun
Additionally, the transcriptional regulatory genes,
gal population, aflatoxin production was suppressed
aflR and aflS, were expressed at higher levels at
at 40 °C. Maximum aflatoxin production, among the
30 °C than at 37 °C. These findings may explain the
tested temperatures was observed at 30 °C. Gqaleni
observed significant reduction in aflatoxin produc
et al. [32] reported that the optimum temperature
tion by A. flavus in rice grains at 40 °C in our pre
for maximum aflatoxin production by A. flavus was
sent study.
30 °C, with further temperature increases resulting
Taken together, our results suggest that different
in a gradual suppression of toxin production.
temperatures and RHs affect the growth of
Similarly, other studies [33,34] have shown that afla
Aspergillus and Penicillium spp. predominant in rice
toxin production is reduced at temperatures >30 °C.
grains. Although these environmental factors simi
Although the optimum temperature for aflatoxin
larly affected A. flavus KCCM 60330 growth and
production may vary between A. flavus isolates,
aflatoxin production, P. protegens AS 15 consistently
Kheiralla et al. [35] showed that most aflatoxins are
produced by A. flavus isolates between 25 and inhibited fungal population and aflatoxin production
30 °C. The mycelial dry weight in that study, as an in stored rice grains under the same conditions. To
indicator of the fungal growth, was continuously our knowledge, this is the first report showing the
enhanced with increasing temperature, with max consistent biocontrol activity of P. protegens against
imum growth at 35 °C; however, aflatoxin produc A. flavus population and aflatoxin production in
tion was not related to fungal growth at stored rice grains under various environmental con
temperatures >30 °C, as observed in our pre ditions of temperature and RH.
sent study.
The characterization of biosynthetic and regula
tory genes after the complete sequencing of aflatoxin Acknow ledgm ents
genes has facilitated a better understanding of the This work was supported by a Korea University Grant.
biosynthetic pathway and the roles of different genes Mohamed Mannaa was supported by the Korean
governing aflatoxin production [36,37]. Expression Government Scholarship Program (KGSP) during his
of aflatoxin biosynthetic genes depends on Ph.D. study at Korea University, Seoul, Korea.
M. MANNAA AND K. D. KIM
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