PDVSA

ENGINEERING DESIGN MANUAL

VOLUME 4–I

ENGINEERING SPECIFICATION

PDVSA N° TITLE

N–251 TECHNICAL SPECIFICATION FOR TEFC SQUIRREL

CAGE INDUCTION MOTORS 500 hp AND BELOW

0 DEC.98 ORIGINAL 16 Y. K. A. A. J. E. R.

REV. DATE DESCRIPTION PAG. REV. APPD. APPD.

APPD. Alexis Arévalo DATE DEC.98 APPD. Jesús E. Rojas DATE DEC.98

E1994 ESPECIALISTAS
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Index
1 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1 Scope (Exception) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Exceptions (Addition – New Subclause) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Responsibilities (Addition – New Subclause) . . . . . . . . . . . . . . . . . . . . . . . 3
2 REFERENCES (ADDITION) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 SERVICE CONDITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.2 Unusual Service Conditions (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.3 Guarantee (Addition – New Subclause) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5 ELECTRICAL PERFORMANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5.2 Motor design and starting characteristics (Addition) . . . . . . . . . . . . . . . . . . 3
5.4 Insulation system and temperature rise (Addition) . . . . . . . . . . . . . . . . . . . 4
6 MECHANICAL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6.1 Bearings and Lubrication (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6.2 Rotor and Shaft (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
6.4 Fans (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6.5 Terminal boxes and terminal leads (Addition) . . . . . . . . . . . . . . . . . . . . . . . 6
7 CORROSION–RESISTANT TREATMENT . . . . . . . . . . . . . . . . . . . . . . 6
7.1 Frame Paint (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
7.4 Miscellaneous (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
8 EFFICIENCY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
8.1 Economical Evaluation (Addition – New Subclause) . . . . . . . . . . . . . . . . . 6
9 TESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
9.3 Additional tests (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
11 SPACE HEATERS – REQUIREMENTS (ADDITION) . . . . . . . . . . . . 6
12 DATA EXCHANGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
12.1 Data Supplied by User (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
12.2 Data Supplied by Manufacturer (Addition) . . . . . . . . . . . . . . . . . . . . . . . . . . 7
13 PREPARATION FOR SHIPMENT (ADDITION – NEW CLAUSE) . . 7
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1 OVERVIEW
This specification covers the Particular Requirements for the design,
manufacture, testing and shipment of Squirrel Cage Induction Motors as detailed
in IEEE Std 841 (Standard for Petroleum and Chemical Industry – Severe Duty
Totally Enclosed Fan–Cooled (TEFC) Squirrel Cage Induction Motors – up to and
including 500 hp), for use in oil refineries, gas plants, chemical plants, exploration
and production facilities, and supply/marketing installations owned by PDVSA.
This specification along with the Owner’s Induction Motor Data Sheet (Appendix
“A”) and the requirements of IEEE Std 841 shall be considered complementary.
Any conflict among them shall be referred to the Owner for clarification before
proceeding with design and manufacture.
The following clauses are amendments, supplements or additions to IEEE Std
841. Clauses that are not mentioned herein shall remain applicable as written.
When the word “should” appears in the IEEE Std 841, it must be substituted by
“shall” and, therefore, considered mandatory.
The additional requirements or clarifications specified herein are required in order
to:
a. Make selections from the options given in the IEEE Std 841.
b. Specify additional and more stringent requirements, as necessary, to
operate and maintain motors according to PDVSA practices.
The following paragraph numbers refer to those used in IEEE Std 841 or added
in this specification.

1.1 Scope (Exception)

This standard applies to high efficiency total enclosed fan–cooled (TEFC),
horizontal and vertical, single speed, squirrel cage polyphase induction motors,
up to and including 500 hp, in NEMA frame sizes 143T and larger, for petroleum,
chemical, and other severe duty applications (commonly referred to as severe
duty motors). Excluded from the scope of this standard are motors with sleeve
bearings, except as required in subclause 6.1.d, and additional specific features
required for explosion–proof motors.

1.2 Exceptions (Addition – New Subclause)

Bidder shall state in his offer that the motor complies with the requirements of this
Specification without exception, or shall declare the exceptions and/or deviations
giving a clear explanation and proposed options (see Appendix “D”).
If permitted in the requisition, the Bidder may offer alternative proposals for price
or technical advantage, but such proposals shall constitute a supplement to the
main offer.
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1.3 Responsibilities (Addition – New Subclause)

When the motor is supplied as part of equipment packages (e.g. compressor, fan
and pump sets), driven equipment Manufacturer shall be responsible for the
operation of motor–driven equipment combination according to this specification.
Therefore, he is responsible for obtaining the Motor Data and submit it to the
Owner.
When motor is ordered to replace an existing motor, Manufacturer shall be
responsible for supplying the motor that best matches the driven equipment data
supplied by Owner.

2 REFERENCES (ADDITION)
For any details not mentioned in the referenced standard, the Manufacturer shall
submit his proposed standards for Owner’s approval. If required, the
Manufacturer shall provide a copy of them.
Written approval must be obtained for the construction of motors using other
standards (IEC, DIN, etc.).

3 SERVICE CONDITIONS
3.1 Unusual Service Conditions (Addition)
g) Starting method other than across–the–line starting.
h) Automatic reacceleration with full opposite residual voltage, under full load
conditions, and at any voltage between 80% and 100% of the rated voltage
applied at the motor terminals.

3.2 Guarantee (Addition – New Subclause)

Manufacturer shall furnish motor and accessories of proper design and
construction, electrically and mechanically suitable for the particular operating
and service conditions as specified in Appendix “A”. The motor expected life time
shall be, at least, 20 years, excepting the anti–friction bearing mentioned in 6.1.d.

4 ELECTRICAL PERFORMANCE
4.1 Motor Design and Starting Characteristics (Addition)
c) If it is specified in Appendix “A”” that the medium voltage motors will be
controlled by circuit breakers, the motor Manufacturer shall furnish a suitable type
of insulation, if it is applicable. Manufacturer shall also specify the characteristics
of surge suppressors, if they are necessary to prevent failure due to high
frequency oscillations on closing .
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If surge suppressors are required at the motor terminals, motor Manufacturer

shall supply them. On the other hand, if the surge suppressors at switchgear are
needed, they will be supplied and installed by others.

4.2 Insulation System and Temperature Rise (Addition)

5.4.a Insulation System
5.4.a3 All motors above 200 hp shall use vacuum–pressure– impregnated
(VPI) form windings. Motors up to 200 hp shall use high quality enameled
wire, as a minimum.
5.4.a4 Immersion test is not required.
5.4.a7 The stator winding material shall be copper.

5.4.c Temperature Sensing Devices (Addition – New Subclause)

If specified in Appendix “A”, winding temperature detectors (RTDs) shall be
provided for motors above 200 hp. These devices shall be, three–wire
platinum type with a resistance of 100 ohms at 0 °C. These elements shall
have tetrafluoroethylene–insulated, stranded, tinned copper wire leads at
least 22 AWG in size with a calibration ratio of 1.3926. The leads shall meet
the requirements of NFPA 70 and they should be wired to an independent
terminal box.

5 MECHANICAL FEATURES

5.1 Bearings and Lubrication (Addition)

b) (Addition) Grease packed bearings shall only be provided if the dN factor is less
than 50000 (the dN factor is the product of bearing size (bore) in millimeters and
the rated speed in revolutions per minute). If the grease relubrication interval is
smaller than 1000 hours, bearings shall be oil lubricated.
d) (Exception) Bearings shall be selected to provide an L–10 life of 40000 hrs
minimum per ANSI/ABMA 9–1990 or ANSI/ABMA 11–1990, at rated radial and
axial loads and rated speeds.
Sheave size and belted applications for motors above 200 hp and belted
applications for two–pole motors above 25 hp shall be approved by Owner.
Motors above 200 hp shall use hydrodynamic (sleeve) bearings if L–10 life rating
is shorter than 40000 hours.
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e) (Addition) For oil lubricated bearings, oil sump temperature shall not exceed
82 °C (180 °F) based on the specified operating condition and an ambient
temperature of 40 °C (104 °F). The housing shall be provided with tapped and
plugged fill openings at least 1/2 inch National Pipe Thread (NPT) size. Housings
shall be equipped with constant level sight–feed oilers at least 8 ounces (0.25 liter)
in size, with a positive level positioner (not a set screw), transparent containers
(not subject to sunlight–or heat induced opacity or deterioration) and protective
wire cages. A permanent indication of the proper oil level shall be accurately
located and clearly marked on the outside of the bearing housing with permanent
metal tags, marks inscribed in the castings, or another durable means. If the oil
level indicator breaks accidentally, the resulting drop in oil level shall not result in
loss of bearing lubrication, that is, reduction of the oil level below the level required
for normal operation.
f) (Exception) Bearings and bearings housing shall be coated with a rust
preventive compound, compatible to the type of oil or grease required by the
bearing in operation.
g) (Exception) Oil mist lubrication systems are not acceptable.
h) (Addition) Bearings for motors above 200 hp shall be electrically insulated. A
removable shorting device shall be provided in the bearing housing on the drive
end. For double–end motors, the bearing and coupling on one end shall be
electrically insulated. Motors below 250 hp with a shaft voltage higher than 250
mV (peak), when tested per IEEE Std 112, require grounding the shaft and/or
insulating a bearing.
i) (Addition) Oil lubricated bearings shall use standard hydrocarbon oils.
Synthetic oils are not acceptable.
j) (Addition) Anti–friction bearings shall be retained on the shaft and fitted into
housings in accordance with the requirements of ABMA Standard 7. The device
used to lock ball thrust bearings to shafts shall be restricted to a nut with a
tongue–type lock washer.
k) (Addition) If specified in Appendix “A”, bearing temperature sensing devices
shall be supplied.

5.2 Rotor and Shaft (Addition)

Rotor cage construction of all medium voltage motors shall be copper or a copper
alloy (aluminium are not acceptable). Furthermore, it shall permit the addition of
weights for balancing.
For low voltage motors, aluminium die cast construction is acceptable, unless
otherwise specified in Appendix “A”.
Motors shall withstand overspeeds according to NEMA MG–1 (20.44).
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Direction of rotation for motors shall be marked when facing motor from opposite
drive end (according to NEMA MG–1, section 2.24). The direction of rotation
required will be indicated in Appendix “A”.

5.3 Fans (Addition)

Fans shall be bidirectional, unless otherwise specified in Appendix “A”.

5.4 Terminal Boxes and Terminal Leads (Addition)

6.5.b Material of terminal boxes for voltages above 600V or for frame sizes exceeding
445T shall be as indicated in Appendix “A”.
6.5.e Stator winding lead terminals of copper alloy seamless compression type shall be
supplied.
6.5.f Motor mounting and location of terminal housing shall be as shown in assembly
symbol F–1, Fig. 4–6 of NEMA MG–1. Where other motor mounting and terminal
housing locations are required, they shall be designated in accordance with the
symbols shown in such figure.

6 CORROSION–RESISTANT TREATMENT
6.1 Frame Paint (Addition)
If special treatment is required for a particular application, it will be indicated in
Appendix “A”.

6.2 Miscellaneous (Addition)

A cast iron drip cover shall be installed in every vertical motor.

7 EFFICIENCY
7.1 Economical Evaluation (Addition – New Subclause)
Motors will be evaluated on the basis of life–cycle cost (LCC) (purchase price plus
present net worth of losses) at the evaluation factor (dollars per kilowatt) shown
in Appendix “A”.
The economical evaluation will be performed at rated full load, unless otherwise
specified in Appendix “A”.

8 TESTS
8.1 Additional Tests (Addition)
No additional tests are required.
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9 SPACE HEATERS – REQUIREMENTS (ADDITION)

Single–phase, 120 VAC space heaters shall be supplied for motors 75 hp and
above or as indicated in Appendix “A”.

10 DATA EXCHANGE
10.1 Data Supplied by User (Addition)
See Appendix “A”: “Owner’s Induction Motor Data Sheet”

10.2 Data Supplied by Manufacturer (Addition)

12.2.1 Bidder shall submit the information requested in Appendix “B” (“Bidder’s
Induction Motor Proposal Data Sheet”) to consider the offer valid. If there is any
deviation and/or exception, Bidder shall submit the Appendix “D” to consider the
offer valid.
12.2.2 Manufacturer shall supply the information requested in Appendix “A” (“Owner’s
Induction Motor Data Sheet”) and shall indicate in Appendix “C” the drawings
supplied with the motor. If specified in Appendix “A”, motor documentation shall
be submitted for Owner’s approval before beginning manufacture.

11 PREPARATION FOR SHIPMENT (ADDITION – NEW CLAUSE)

13.1 Each unit shall be suitably prepared for the type and mode of shipment specified
in Appendix “A”. The preparation shall make the equipment suitable for at least
6 months of outdoor storage from the time of shipment, with no disassembly
required before operation, except for inspection of bearings and seals. Motors
disassembled for shipment or storage shall be provided with marine–type
plywood over all openings and sloped for proper watershed when protected with
exterior covering.

13.2 Manufacturer shall provide the Owner with the instructions necessary to preserve
the integrity of the storage preparation after the equipment arrives at the job site
and before start–up.

13.3 Motors shall be prepared for shipment after all testing and inspection have been
completed and it has been released for shipment by the Owner’s Inspector. As
a minimum, the preparation shall include the following:
13.3.a Exterior surfaces, except for machined surfaces, shall be coated with
Manufacturer’s standard paint unless otherwise specified.
13.3.b Exterior machined surfaces, except for corrosion resistant material, shall be
coated with a suitable rust preventive.
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13.3.c After thorough cleaning, internal areas of bearings and carbon steel oil systems’
auxiliary equipment shall be coated with a suitable oil soluble rust preventive.
13.3.d Flanged openings shall be provided with metal closures at least 4.8 millimeters
thick, with synthetic rubber gaskets and at least four full–diameter bolts.
13.3.e Threaded openings shall be provided with steel caps or solid shank steel plugs.
In no case shall nonmetallic caps or plugs be used.
(13.3.f) When specified, motor shall be mounted on a rigid skid or base suitable for
handling by forklift, truck, or crane. This skid shall extend beyond all surfaces of
the motor.
13.3.g Rotor shall be blocked to prevent axial and radial movement.
13.3.h Space heater leads shall be accessible without disturbing the shipping package
and shall be suitably tagged for easy identification.

13.4 Lifting points and lifting lugs shall be clearly marked. Each motor shall be properly
identified with item and serial numbers. Material shipped in separate crates shall
be suitable identified with securely affixed, corrosion–resistant metal tags,
indicating the item and serial number of the equipment for which it is intended.
The recommended lifting arrangement shall be identified on boxed equipment.

13.5 The fit–up and assembly of motor–mounted piping, coolers, and other equipment
shall be completed in the Manufacturer’s shop before shipping, unless specifically
approved by the Owner.

13.6 Exposed shaft and shaft couplings shall be wrapped with waterproof, moldable
waxed cloth or vapor phase inhibitor paper. The seams shall be sealed with
oilproof adhesive tape.

13.7 Components (both individual pieces and packaged sets) shipped with mounted
preassembled piping, tubing, or wiring shall comply with the requirements of the
Occupational Safety and Health Administration.

13.8 Auxiliary piping connections furnished on the purchased motor shall be

impression stamped or permanently tagged to agree with the Manufacturer’s
connection table or general arrangement drawing. Service and connection
designations shall be indicated.

13.9 Bearing assemblies shall be fully protected from the entry of moisture and dirt.
If vapor phase inhibitor crystals in bags are installed in large cavities to absorb
moisture, the bags must be attached in an accessible area for case of removal.
Where applicable, bags shall be installed in wire cages attached to flanged
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covers, and bag locations shall be indicated by corrosion–resistant tags attached

with stainless steel wire.

13.10 One copy of the Manufacturer’s standard installation instructions shall be packed
and shipped with the motor.
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APPENDIX “A”

OWNER’S INDUCTION PROJECT No. ITEM No.

MOTOR DATA SHEET 1 3
PAGE OF BY
APPLICABLE TO: PROPOSAL PURCHASE DATE REVISION
PLANT DRIVEN EQUIPMENT
LOCATION QUANTITY REQUIRED
SERVICE TAG No.

MOTOR DESIGN DATA

RESPONSIBILITIES (1.4) 1

MOTOR PURCHASE CONDITION: 2

INDEPENDENT
AS PART OF EQUIPMENT PACKAGES
FOR REPLACEMENT 3

DATA FOR REPLACEMENT OF EXISTING MOTOR: 4

DRIVEN EQUIPMENT OPERATING CURVE 5

MOTOR AND DRIVEN EQUIPMENT LAYOUT AND DIMENSIONAL DRAWINGS 6

OTHER: 7

SERVICE CONDITIONS (3): 8

AMBIENT TEMPERATURE (3.1 a/3.2 a7): __________°C MAX
ALTITUDE (3.1 b/3.2 a7):_______________ METERS ABOVE SEA LEVEL 9

INSTALLATION (3.1c) :
INDOOR
OUTDOOR 10

RELATIVE HUMIDITY (3.1c): _________________ % MIN. _________________ % MAX. 11

ATMOSPHERE (3.1c):
CHEMICAL
SALINE
OTHER ____________________ 12

AREA CLASSIFICATION (3. 2a): CLASS___________ DIVISION __________ GROUP________ TEMP. CLASS 13

NONCLASSIFIED AREA (3. 2a) 14

VARIABLE SPEED APPLICATION (3. 2 d/e) 15

STARTING CONDITION (3.2f):
PER NEMA MG–1/12.54
OTHER 16

STARTING METHOD (3.2g):
SOFT START
DELTA WYE
AUTOTRANSFORMER ________%
OTHER: 17

MOTOR CONTROLLER (5.2.c):
CONTACTOR
CIRCUIT BREAKER TYPE:
SF6
VACUUM
OTHER: 18

AUTOMATIC REACCELERATION CONDITION:
REQUIRED
NOT REQUIRED 19

RATINGS (4) 20

NAMEPLATE HP (4.1):__________________ SERVICE FACTOR:
1.0 (PREFERRED)
1.15 21

FRAME SIZE (4.2):_______________________ 22

VOLTAGE (4.3): _____________VOLTS, ______________ PHASES, _____________ HERTZ 23

SYNCHRONOUS RPM (4.4):___________RPM AT 60 HZ
ACCORDING TO DRIVEN EQUIPMENT MANUFACTURER 24

ENCLOSURE (4.5): TEFC 25

ELECTRICAL PERFORMANCE (5) 26

NEMA TORQUE DESIGN (5.2a):
NEMA B
NEMA D
OTHER: 27

MOTOR STARTING CAPABILITY (5.2b):
PER NEMA MG–1/12.44.2
OTHER: 28

POWER SUPPLY VARIATION (5.3a/3.2b): _____________%Vn,_____________%Hz 29

VOLTAGE UNBALANCE CONDITION (5.3b/3.2c):____________% 30

VARIABLE SPEED APPLICATION RANGE (5.3c):____________RPM MIN._____________RPM MAX. OTHER CONDITIONS: 31

32

INSULATION CLASS (5.4.a.1)
F
OTHER 33

STATOR WINDING MATERIAL (5.4.a7): COPPER 34

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APPENDIX “A”

OWNER’S INDUCTION PROJECT No. ITEM No.

MOTOR DATA SHEET 2 3
PAGE OF BY
APPLICABLE TO: PROPOSAL PURCHASE DATE REVISION
PLANT DRIVEN EQUIPMENT
LOCATION QUANTITY REQUIRED
SERVICE TAG No.

MOTOR DESIGN DATA

TEMPERATURE RISE (5.4.b): 80 °C 1

WINDING TEMPERATURE SENSING DEVICE (5.4.c):
REQUIRED
NOT REQUIRED 2

MECHANICAL FEATURES (6) 3

BEARING TYPE (6.1.a):
BALL
ROLLER
SLEEVE
MANUFACTURER’S STANDARD 4

BEARING TEMPERATURE SENSING DEVICE (6.1.k):
REQUIRED
NOT REQUIRED 5

BEARING TEMPERATURE SENSING DEVICE LOCATION:
DRAIN
BEARING 6

BEARING TEMPERATURE SENSING DEVICE SPECS: 7

MOUNTING (6.1.c):

HORIZONTAL
VERTICAL
SHAFT UP
SHAFT DOWN 8

FOOT MOUNTED FLANGE MOUNTED, FLANGE TYPE: 9

VERTICAL MOTOR THRUST LOADS: 10

NONE (WHEN DRIVEN EQUIPMENT TRUST IS TAKEN BY ITS OWN THRUST BEARING) 11

RATED THRUST ACCORDING TO DRIVEN EQUIPMENT MANUFACTURER: 12

RATED THRUST OF EXISTING DRIVEN EQUIPMENT: 13

DRIVE SYSTEM (6.1.e):
COUPLED DRIVE:
DIRECT
GEAR
BELT
TYPE OF COUPLING: 14

COUPLING MANUFACTURER: 15

ROTOR CAGE CONSTRUCTION (6.2):
COPPER
ALUMINUM
MANUFACTURER’S STANDARD 16

DIRECTION OF ROTATION (6.2):
CCW
CW
BIDIRECTIONAL
ACCORDING TO DRIVEN EQUIPMENT MANUFACTURER 17

FANS (6.4):
BIDIRECTIONAL
UNIDIRECTIONAL 18

MAIN TERMINAL BOX (6.5.b): p 600 V AND t 445T FRAME:
CAST IRON
OTHER: 19

u 600 V OR s 445T FRAME:
CAST IRON
CAST STEEL
STEEL PLATE
OTHER: 20

OVERSIZED BOX FOR (6.5.b):
LARGER CABLE TERMINATION
SURGE SUPPRESSORS (IF NEEDED) 21

LOCATION OF TERMINAL BOX (6.5.f):
F–1
OTHER: 22

FRAME PAINT (7.1): 23

SPECIAL CORROSION RESISTANT TREATMENT: 24

ECONOMICAL EVALUATION (8.1): LOSSES EVALUATION FACTOR ($/kW): __________________ AT ____________________% FULL LOAD 25

SPACE HEATERS (11) 26

SPACE HEATER LEADS:
MAIN TERMINAL BOX
HEATER TERMINAL BOX
NOT REQUIRED 27

SPACE HEATER MAXIMUM SURFACE TEMPERATURE: ______°C 28

DATA EXCHANGE (12) 29

DOCUMENTATION APPROVAL BEFORE CONSTRUCTION:
REQUIRED
NOT REQUIRED 30

SLIDE RAILS (12.1.i):
REQUIRED
NOT REQUIRED 31

SPECIAL LOAD CONDITIONS (12.1.n): 32

DRAWINGS REQUESTED: 33

34
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APPENDIX “A”

OWNER’S INDUCTION PROJECT No. ITEM No.

MOTOR DATA SHEET 3 3
PAGE OF BY
APPLICABLE TO: PROPOSAL PURCHASE DATE REVISION
PLANT DRIVEN EQUIPMENT
LOCATION QUANTITY REQUIRED
SERVICE TAG No.

MOTOR DESIGN DATA

PREPARATION FOR SHIPMENT (13) 1

DOMESTIC
EXPORT 2

EXPORT BOXING REQUIRED 3

OUTDOOR STORAGE FOR MORE THAN 6 MONTHS. CONDITIONS: 4

SPECIAL SHIPPING BEARINGS 5

MOUNTED ON SKID 6

OTHER REQUIREMENTS: 7

–––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– 8

_______________________________________________________________________________________________________________________ 9

_______________________________________________________________________________________________________________________ 10

_______________________________________________________________________________________________________________________ 11
_______________________________________________________________________________________________________________________ 12
REMARKS: ___________________________________________________________________________________________________________ 13

_______________________________________________________________________________________________________________________ 14
_______________________________________________________________________________________________________________________ 15
_______________________________________________________________________________________________________________________ 16
_______________________________________________________________________________________________________________________ 17
_______________________________________________________________________________________________________________________ 18

SHOP, INSPECTION AND TESTS REQUIRED WITNESSED OBSERVED 19

REVIEW OF QUALITY CONTROL PROGRAM


20

STATOR INSPECTION PRIOR TO VACUUM–PRESSURE IMPREGNATION


21

ROUTINE TEST


22

OTHER: 23

__________________________________________________________________________________


24

__________________________________________________________________________________


25

__________________________________________________________________________________


26

__________________________________________________________________________________


27

__________________________________________________________________________________


28

__________________________________________________________________________________


29

__________________________________________________________________________________


30

__________________________________________________________________________________


31

__________________________________________________________________________________


32
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APPENDIX “B”

BIDDER’S INDUCTION 1. PROJECT No. ITEM No.

PAGE 1 OF 1 BY
MOTOR PROPOSAL DATA SHEET
DATE REVISION
(REQUIRED WITH PROPOSAL)
PROPOSAL No. BIDDER
PURCHASE BY
OWNER
TAG No.

HORSEPOWER_____________FULL LOAD SPEED (RPM)
DESIGN DATA NO LOAD CURRENT ________ AMPS 1

FRAME No. __________________ENCLOSURE
LOAD 1/2 3/4 FULL SF 2

LOCKED ROTOR: AMPERES 3

AMPS AT RATED VOLTAGE EFFICIENCY 4

AMPS AT 80% VOLTAGE POWER FACTOR 5

CODE LETTER GUARANTEE EFF . 6

POWER FACTOR IEEE METHOD 7

MOTOR ROTOR Wk2
SPECIAL ENVIRONMENT PROTECTION 8

FULL–LOAD TORQUE, kg–M 9

LOCKED–ROTOR TORQUE, % FLT 10

PULL–UP TORQUE, % FLT
NET WEIGHT 11

BREAKDOWN TORQUE, % FLT
DIMENSIONS (M): LENGTH: ____ WIDTH: _____ HEIGHT: 12

SPEED–TORQUE CURVE No.
MAX. SOUND PRESSURE LEVEL AT 1 METER, dB(A) (2.1.3) 13

SPEED–CURRENT CURVE No.
DATA REQUIRED FROM PURCHASER 14

ESTIMATED STARTING TIME AT ______ % VOLTAGE: ______ SEC. 15

CURVE No. 16

LOCKED–ROTOR WITHSTAND TIME, COLD AT:
LIST OF OPTIONAL TESTS : 17

70% VOLTAGE, ______________SEC 18

80% VOLTAGE, ______________SEC 19

90 % VOLTAGE, ______________SEC 20

100 % VOLTAGE, _____________SEC 21

LOCKED–ROTOR WITHSTAND TIME AT RATED TEMPERATURE AT: 22

70 % VOLTAGE, ______________SEC 23

80% VOLTAGE, ______________SEC 24

90 % VOLTAGE, ______________SEC 25

100 % VOLTAGE, _____________SEC 26

BEARING TYPE 27

BEARING TEMP. SENSING DEVICE 28

29

REMARKS: 30

31

32

33

34

35
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APPENDIX “C”

MANUFACTURER’S INDUCTION1. PROJECT No.

1 2
ITEM No.
PAGE OF BY
MOTOR CONTRACT DATA SHEET
DATE REVISION

CONTRACT No.
TAG No.

AS DESIGNED
AS BUILT
GENERAL INFORMATION
PLANT MODEL
LOCATION UNIT
SERVICE DRIVEN EQUIPMENT
MANUFACTURER QUANTITY REQUIRED
SERIAL No.
MOTOR DATA
NAMEPLATE HP ___________SERVICE FACTOR PHASE–TO–PHASE RESISTANCE _________OHM, @ ________°C 1

VOLTS _________ PHASE ____________ HERTZ SUBTRANSIENT REACTANCE X” 2

FULL LOAD SPEED (RPM) TOTAL WINDING CAPACITANCE TO GROUND__________________mF 3

FRAME SIZE _____________ ENCLOSURE TYPE RESIDUAL VOLTAGE OPEN–CIRCUIT TIME CONSTANT: 4

MANUFACTURE’S TYPE MOTOR ONLY: ________________ SECONDS 5

ROTATION WHEN FACING MOTOR OPPOSITE DRIVE END: MOTOR WITH SURGE CAPACITORS: ______________SECONDS 6

CLOCKWISE
COUNTERCLOCKWISE
BI DIRECTIONAL BEARING, COUPLING END: 7

LOAD 1/2 3/4 FULL SF MANUFACTURERS’ TYPE _________PART No. 8

AMPERES BEARING, OUTBOARD END: 9

EFFICIENCY MANUFACTURERS’ TYPE _________PART No. 10

POWER FACTOR BORE LENGTH ____ BORE DIAM ______ MIN _____________MAX. 11

NO LOAD CURRENT _________________________ AMPS. DESIGN CLEARANCE WITH SHAFT: _________MIN.________MAX. 12

LOCKED ROTOR (CURRENT) AT RATED VOLTAGE BEARING LOADING:____________PSI 13

LOCKED ROTOR (CURRENT) AT ___% RATED VOLTAGE: THRUST BEARING:
TOP
BOTTOM 14

CODE LETTER: MANUFACTURERS’ TYPE _________PART No. 15

ALLOWABLE TIME AT LOCKED ROTOR: BEARING LUBRICATION:
OIL
GREASE 16

LOCKED–ROTOR WITHSTAND TIME, COLD: BEARING TEMP. SENSING DEVICE 17

80% VOLTAGE, ______________SEC TORQUE % OF RATED: 18

10% VOLTAGE, ______________SEC LOCKED ROTOR__________PULL UP 19

LOCKED ROTOR WITHSTAND TIME, RATED TEMPERATURE: BREAKDOWN ______________ 20

80 % VOLTAGE, _____________SEC ROTOR Wk2: ________________kg–m @ __________________RPM 21

100 % VOLTAGE, ____________SEC TEST REPORT REFERENCE No. 22

THERMAL CAPABILITY CURVES: MOTOR OUTLINE DRAWING No. 23

CURVE NUMBERS: STARTING PERFORMANCE THERMAL LIMIT CURVE No. 24

INSULATION SYSTEM: SPEED TORQUE, SPEED CURRENT, SPEED TIME, SPEED PF 25

CLASS _____________ NET WEIGHT ______________ 26

TEMPERATURE RISE ____________ °C ABOVE _______°C AMBIENT MAX. SOUND PRESSURE LEVEL AT 1 METER, dBA: 28

AT ________________SF BY
RESISTANCE
RTD 29

30
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APPENDIX “C”

MANUFACTURER’S INDUCTION1. PROJECT No.

2 2
ITEM No.
PAGE OF BY
MOTOR CONTRACT DATA SHEET
DATE REVISION
CONTRACT No.
TAG No.
ACCESSORIES
WINDING TEMPERATURE DETECTOR: 1

RESISTANCE RATING, OHM/MATERIAL
2–WIRE SYSTEM
3–WIRE SYSTEM 2

RECOMMENDED ALARM SETTING, °C ______________________ RECOMMENDED TRIP SETTING, °C ___________________________________ 4

THERMAL TEMPERATURE SWITCH CONTACTS: 6

NORMALLY OPEN
NORMALLY CLOSED OPENING SETTING, °C _________CLOSED SETTING, °C___________________________ 7

BEARING TEMPERATURE DETECTOR: 9

RTD _____OHMS _______MATERIAL _________OTHER __________ 10

RECOMMENDED ALARM SETTING, °C__________________ RECOMMENDED TRIP SETTING, °C _________________________________________ 12

SURGE PROTECTION: 14

LIGHTNING ARRESTER TYPE ______________VOLTAGE ___________ 16

CAPACITOR TYPE _____________________________________ CAPACITANCE ________________________________________________________ 17

OTHER INFORMATION 18

DRAWING REFERENCES WINDING THROW 19

ACCESSORIES OUTLINE WINDING CONNECTION 20

WIRING DIAGRAM SLOT FILLER DESCRIPTION / THICKNESS: TOP 21

SPECIAL ENVIRONMENT PROTECTION SIDE _________ BETWEEN TOP / BOTTOM COILS 22

WINDING / ROTOR REPAIR DATA: SPECIAL END–TURN BRACING 23

DIMENSIONS: OTHER INFORMATION: 24

COIL INFORMATION: TOTAL COPPER WEIGHT ___ kg. 25

COPPER STRAND SIZE__________________INSULATION: ROTOR INFORMATION: NUMBER OF ROTOR BARS 26

NUMBER PER COIL TURN BAR ALLOY __________________________ LENGTH 27

TURN INSULATION DESCRIPTION CROSS–SECT DIMENSION. (ALSO GIVE TOLERANCES): 28

NUMBER OF TURNS PER COIL 29

COIL GROUND–WALL INSULATION DESCRIPTION SHORT CIRCUIT END–RING ALLOY 30

ROUGH FORGING OR CAST DIMENSIONS 31

FINISHED COIL DIMENSION IN SLOT REGION, W x H x L= OD__________________ID ______________THICKNESS 32

(ALSO GIVE TOLERANCES): NON–MAGNETIC RETAINING RING ALLOY 33

34

TOTAL NUMBER OF STATOR SLOTS SHAFT MATERIAL 35

GRADE OF CASTINGS 36

DRAWINGS REQUESTED: 37

38

39

40

REMARKS: 41

42

43
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APPENDIX “D”
DEVIATIONS AND EXCEPTIONS TAKEN BY BIDDER

CLAUSE EXCEPTIONS/DEVIATIONS EXPLANATION AND

PROPOSED OPTION

BIDDER:
BIDDER’S AUTHORIZED SIGNATURE
DATE:

Note: Exceptions/Deviations shall be numbered according to the

clause/subclause numbers of this specification.