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BLOWOUT PREVENTER SPECIALTIES

DIVISION OF KB2 INDUSTRIES, INC.

General Catalog
REVISED 7-01-08
4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

OFFICE LOCATIONS

MELCO GENERAL OFFICE


Physical Location: Mailing Address: Telephone/Fax:
MELCO B.O.P. Specialties, Inc. MELCO B.O.P. Specialties, Inc. Phone 915/362-0491
4001 N. County Road West P.O. Box 13568 Fax 915/367-7921
Odessa, Texas 79764 Odessa, Texas 79768-3568

MELCO OKLAHOMA SALES OFFICE


Physical Location: Mailing Address: Telephone/Fax:
MELCO B.O.P. Specialties, Inc. MELCO B.O.P. Specialties, Inc. Phone 405/670-3601
3520 S. Prospect P.O. Box 95434 Fax 405/677-5461
Oklahoma City, Oklahoma 73129 Oklahoma City, Oklahoma 73143

MELCO INTERNET ACCESS


Web Site: E-Mail Address:
http://www.melcobop.com melcobop@melcobop.com

Contact MELCO for the nearest representative to you.

MELCO Blowout Preventer Specialties, Inc.


Plant and General Office located in Odessa, Texas

© 2008 MELCO, INC.


4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

QUALITY STATEMENT

In today’s competitive market, you will always find less


expensive products than those offered by M ELCO, and
they will save you money, at least until you have a failure
because of poor quality raw materials, under-cured
rubber, improper metal coatings, wrong dimensions, or
just poor workmanship.

M ELCO began business in May 1975 and has spent the


past 25 years concentrating on one field, the Oil
Industry. We have expanded our product line to include
over 4,000 different products, specifically specializing in
KEN BURNS – President Blowout Preventer replacement parts. We have
established store locations in Texas and Oklahoma; and
stocking Agents in strategic drilling areas worldwide.

Each product manufactured is field tested for durability,


accuracy, and to confirm that the product functions as it
was designed to. M ELCO does not use generic
formulated rubber compounds as a lot of other
competitors do. M ELCO has a specific compound for
each different type and style rubber since each product is
designed to feed rubber differently when sealing. All
M ELCO products are supported by Material
Certifications, and each product is marked with a
traceability identification to confirm its origin and date of
FRED ZELLARS – International manufacture, as well as other records necessary under
Marketing our strict Quality Control Program. Periodically, M ELCO
does destruction tests on its product line to confirm our
Quality and the durability of the product. Each product
manufactured by M ELCO carries Product Liability
Insurance. Once you have ordered from another
competitor, then from M ELCO, you will realize how
professional, experienced, and knowledgeable M ELCO’ S
team really is. M ELCO takes pride in its slogan – "As
Good As Or Better Than The OEM" (Original Equipment
Manufacturer), and offers its products at a competitive
price. For more information about M ELCO or its product
line, contact M ELCO General Office in Odessa, Texas.

JOHN CARTER – Quality Control


Research & Development

© 2008 MELCO, INC.


4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO PRODUCT DEVELOPMENT

MELCO is proud of its Product Development


Department. MELCO has been instrumental in
Research and Development of products for other
vendors.
MELCO’ S own 25 years of experience developing and
expanding its own products has created a Product
Development Team that is second to none.
MELCO has been instrumental in developing Down Hole
Packer Products destined for use in St. Petersburg,
Russia. Assisting the development of molds, test
equipment, and the Down Hole Packer itself.

MELCO has assisted Continental Emsco in


improving and adding longevity to its PD-53
Pulsation Dampner and also in developing their
new series Dampner with a metal insert similar
to Hydril’s K-20 Diaphragm.
During MELCO’S manufacturing tenure for
Continental Emsco, over 5,000 PD-53
Pulsation Dampners were produced and
conformance records indicated an incredible
0.003% reject rate because of MELCO’S own
strict Quality Assurance Program.
Continental Emsco’s Quality Department rated
MELCO with one of the highest ratings of their
vendor list.
If you have an idea or a product you want to improve
on, or if you are interested in duplicating another
product and want to improve on an existing design,
contact MELCO’ S Product Development Department.
Let our Team help with developing, manufacturing, or
just advising on your project.
Contact MELCO General Office at (915)362-0491, in
Odessa, Texas, or send a sample of a part or prints,
or even simply a sketch, and we will quote price and
delivery, and possibly help you establish yourself in
the marketplace.
MELCO can assist on Mold Development, Prints,
Casting Development, Patterns, and actual Product
Manufacturing.

NO JOB IS TOO LARGE OR TOO SMALL!


CONTINENTAL EMSCO and HYDRIL are registered trademarks.
© 2008 MELCO, INC.
4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

GENERAL TERMS AND CONDITIONS OF SALE


All products and services are sold or otherwise furnished in accordance with these General Terms and Conditions. These
Terms and Conditions supersede all prior terms and conditions and shall be the sole terms and conditions which apply to
any sale or labor furnished by MELCO. Acceptance by buyer of the product shall be deemed a full acceptance by buyer for
all the Terms and Conditions set forth herein, whether or not you in fact sign the invoice.
1. All accounts payable are net 30 days, payable to P.O. Box 13568, Odessa, Texas 79768-3568. A late
payment charge of 1-1/2% will be added to any outstanding balance past due.
2. A. Subject to the limitation hereafter set forth, MELCO warrants the products and services sold by it to be free
from defects in workmanship or material. MELCO’s obligation under this warranty for any products or services
found by MELCO to be defective in workmanship or material is limited to, at MELCO’s option repairing or
replacing by MELCO. In no event shall MELCO be liable for incidental, consequential, special or other damages
of any nature. It is expressly agreed that this warranty shall be void if replacement of parts are performed by
another vendor, and MELCO will not be liable for services or replacement of parts supplied by other vendors.
B. In addition, this warranty shall not apply if the product or service has been subject to misuse, negligence,
accident or has not been operated or installed in accordance with MELCO’s instructions or original
manufacturer’s instructions, or has been operated under conditions more severe than, or otherwise exceeding
those set forth in the specifications for the product or service.
C. Products furnished by MELCO, but not manufactured by MELCO, will carry only the warranty of the original
manufacturer of such products, if any. MELCO does not imply a guarantee of a product beyond the replacement
of parts or services rendered and only guarantees that the product is free from defects in workmanship or
material. The products MELCO manufactures have been subjected to tests performed in blowout preventers as
set forth in the original equipment specifications or that described in API test procedures.
D. The liability of MELCO, for any loss or damage, in anyway resulting to buyer or any other person from any
failure of a product or service to conform to order or specifications, or an account of breach of warranty, or
negligence or failure to conform to any standard or care in anything manufactured or omitted by MELCO, any
employee or agent, shall not, in any event, exceed the amount which MELCO received from buyer for the specific
products or services found to be defective. Where other manufacturer’s or supplier’s products are furnished by
MELCO and are found to be defective, MELCO’s liability shall exist only to the extent that MELCO is able to
recover from such manufacturers or suppliers for said defects.
E. MELCO disclaims, to the fullest extent permitted by law, all warranties, expressed or implied, including any
implied warranty of merchantability, fitness for any particular purpose to any person other than buyer. Where
warranties to a person, other than buyer, may not be disclaimed under law, MELCO extends to such a person the
same warranty MELCO makes to buyer as set forth herein, subject to all disclaims, exclusions and limitations of
warranties, all limitations of liability, and all other provisions set forth is the terms and conditions set forth herein
to any and all persons to whom buyer sells, leases or otherwise furnishes the products and or services provided
by MELCO. Buyer agrees to indemnify MELCO for any liability, loss, cost and attorney’s fees MELCO may incur
by which reason, in whole or in part, of failure of buyer to transmit the terms and conditions as provided herein.
3. MELCO shall maintain a purchase money security interest in the products for any portion of the purchase price
not paid at the time of delivery, and shall retain this interest until buyer has paid full purchase.
4. Any purchase order received by MELCO shall be construed as a written acceptance of our offer to sell and
shall be filled in accordance with the terms and conditions of sale set forth herein. Purchase orders, once placed
and accepted by MELCO, can be cancelled only with MELCO’s written consent and upon terms which shall save
MELCO from loss. Upon accepting cancellation of a purchase order, the purchaser will be liable for any labor
charges and full value of materials purchased by MELCO for the assembly of a product to have been purchased.
Purchaser will be liable for any and all materials or products purchased by MELCO that cannot be returned.
Purhcaser will also be liable for all support material and machine shop labor on unfinished products being
produced for the purchase and any freight or hot shot charges in purchasing or returning parts purchased by
MELCO from other vendors for the order. MELCO reserves the right to refuse cancellation of purchase orders
and purchaser agrees to pay for any and all finished materials ready for shipment when shipment is held up
pursuant to customers written instructions for other reasons beyond MELCO’s control.
5. These general terms and conditions and special conditions which may apply shall be construed under and
governed by the laws of the state of Texas. To the extent the laws of any other jurisdiction are held to apply,
buyer or user hereby waives, to the full extent under such laws, all rights given buyer, or user under such laws,
including but not limited to the Texas Deceptive Trade Practices – Consumer Protection Act.

© 2008 MELCO, INC.


4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

TABLE OF CONTENTS
PAGE PRODUCT DESCRIPTION
——– OFFICE LOCATIONS
——– QUALITY STATEMENT
——– PRODUCT DEVELOPMENT
——– TERMS AND CONDITIONS OF SALE
1–2 MELCO "ANUFLEX" ANNULAR PACKING UNIT
3 SHAFFER ANNULAR PACKING UNITS
4–5 SHAFFER ANNULAR SEAL KITS (NEW STYLE)
6 SHAFFER OLD STYLE ANNULAR SEAL KITS
7 SHAFFER TYPE 50, 51 ROTATING HEAD
8 SHAFFER 50, 51, 79, AND GRANT ROTATING HEAD RUBBERS
9 SHAFFER TYPE 39 AND 48 RAM RUBBERS
10 SHAFFER TYPE 61 RAM RUBBERS
11 SHAFFER TYPE 64 RAM RUBBERS
12 SHAFFER SENTINEL I STYLE RAM RUBBERS
13 SHAFFER SENTINEL II & WSI STYLE RAM RUBBERS
14 SHAFFER 7-1/16” x 10M & 15M RAM RUBBERS
15 SHAFFER TYPE 70 AND 75 RAM RUBBERS
16 SHAFFER RETRACTOR SCREWS
17 SHAFFER TYPE 39 & 48 RAMS & CARRIERS
18 SHAFFER TYPE 61 RAM BLOCKS & CARRIERS
19 SHAFFER TYPE 64 RAM BLOCKS & CARRIERS
20 SHAFFER TYPE 70 RAM BLOCKS & CARRIERS
21 SHAFFER TYPE 75 RAMS & CARRIERS
22 SHAFFER TYPE 39 MANUAL BOP
23 – 24 SHAFFER RAM SHAFTS & LOCKING SCREWS
25 – 26 DOOR BOLTS FOR SHAFFER, CAMERON & HYDRIL PREVENTERS
27 SHAFFER LWS HINGE BRACKET ASSEMBLY
28 – 29 DOOR SEALS FOR SHAFFER, CAMERON, HYDRIL, & WSI PREVENTERS
30 – 31 BONNET REBUILD KITS FOR SHAFFER, CAMERON, & HYDRIL
32 – 33 CAMERON PISTON RODS, LOCKING SCREWS, & CYLINDERS
34 CAMERON TYPE QRC RAM RUBBERS
35 CAMERON TYPE SS RAM RUBBERS
36 CAMERON TYPE U RAM RUBBERS
37 CAMERON “VBR” RAM RUBBERS AND BLOCKS
38 CAMERON TYPE U RAM BLOCKS
39 CAMERON TYPE U SHEAR RAMS
40 HYDRIL MSP PACKING UNITS & SEAL KITS
41 HYDRIL GK PACKING UNIT
42 HYDRIL TYPE GK SEAL KITS
43 HYDRIL 13-5/8” x 5M “GL” UNITS AND SEALS
44 HYDRIL TYPE V RAM RUBBERS
45 HYDRIL TYPE X RAM RUBBERS
46 – 47 HYDRIL K-10 & K-20 PULSATION DAMPENER
48 – 49 HYDRIL IP-1, IP-2, AND IP-5 PULSATION DAMPENER
50 – 51 HYDRIL PULSATION DAMPENER ELASTOMER CHART
52 EMSCO PD-43 AND PD-55 PULSATION DAMPENER
53 – 54 ACCUMULATOR

(CONTINUED)

Revised 4/01/08
4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

TABLE OF CONTENTS
(CONTINUED)

PAGE PRODUCT DESCRIPTION


55 – 56 SHAFFER TYPE B MANUAL VALVE
57 – 58 SHAFFER TYPE DB HYDRAULIC VALVE
59 – 60 CAMERON TYPE F & FC MANUAL VALVE
61 – 62 CAMERON TYPE F HYDRAULIC VALVE
63 CAMERON HCR VALVE
64 CAMERON MUD VALVE
65 CAMERON TYPE R CHECK VALVE
66 CAMERON SHEAR RELIEF VALVE
67 CAMERON H-2 CHOKE
68 THORNHILL-CRAVER UNIBOLT CHOKE
69 BARTON / OCT POSITIVE CHOKE
70 BARTON / OCT ADJUSTABLE CHOKE
71 EDWARDS & LYNN CHECK VALVE
72 RUBBER COATED RING GASKETS
73 – 74 R-RX-BX RING GASKETS
75 BOLTS AND NUTS
76 PRODUCTION RUBBERS
77 PIPE WIPERS
78 KELLY WIPERS
79 MUD BUCKET
80 – 82 DERRICK CLIMBER
83 SAF-T-SLIDE
84 ROTARY TORQUE WHEELS
85 – 88 OTHER AVAILABLE PRODUCTS
MUD PUMP SPLASH GUARDS
CAMERON DV VALVE
CAMERON VARIABLE BORE RAM RUBBERS
CAMERON TYPE D ANNULAR RUBBERS
GRANT ROTATING HEAD
REGAN TYPE K STRIPPER RUBBER
TONG STRAP
TYPE H OIL SAVER RUBBER
DOUBLE EE ROD STRIPPER
WIRELINE ROLLER GUIDE
SHAFFER FLO-SEAL VALVE
CAMERON TYPE RR RESET RELIEF VALVE
SWAB CUPS
89 PNEU-GRIP CLUTCH
90 – 91 BALL INJECTOR GUN
92 – 93 FRACING BOMBS & FISHING NECKS
94 – 95 KNUCKLE JOINT SWAB MANDREL
96 SWIVEL ROPE SOCKETS
97 RECYCLE PROGRAM

Revised 4/01/08
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4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO A N U F L E X®
PACKING UNIT FOR SHAFFER ANNULAR TYPE BLOWOUT PREVENTERS
(PATENTED)

M ELCO’S ANUFLEX Packing Unit has a group of


patented curved metal segments, spaced apart at
regular intervals imbedded in the Unit, instead of
the conventional one piece segments furnished by
other manufacturers. M ELCO’ S unique hinge
design allows the Unit to conform and flex with a
lessor amount of resistance than conventional
Units, which allows for more opens and closures,
and a longer life cycle.

The pivotability of the upper portion of each


segment, relative to the base plate, limits the
force exertable by the element on a drill string
component.
UPPER
SEGMENT The upward, pivotal motion of the heel portion of
the base plate feeds rubber upwards and radially
inwards to compensate for wear of rubber in the
bore walls of the Unit, where most conventional
Units begin to fail.

Other Annular Units have fixed metal segments


molded into the rubber in a circular hemispherical
BASE cavity. The segments are pushed upwards by
PLATE hydraulic piston pressure in a spherical cavity
forcing rubber to cold flow inwards effecting a
seal around the drill pipe. Since the metal
segment is fixed, the upper, inner edge of the
UPPER fixed segment can make contact with drill pipe
SEGMENT
and can damage it in certain conditions.

M ELCO’ S ANUFLEX segment is made of two parts


which are moveable with respect to one another.
The freedom of one part with respect to the other
limits the force which the metal segments may
exert on drill pipe as the hydraulic piston moves
the sealing element into a closed position.
BASE
PLATE

SHAFFER and Spherical are registered trademarks of The Shaffer Co.

Revised 7/01/08 © 2008 MELCO, INC.


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MELCO BLOWOUT PREVENTER SPECIALTIES OFFICE 915/362-0491 FAX 915/367-7921


DIVISION OF KB2 INDUSTRIES, INC.

MELCO A N U F L E X®
PACKING UNIT FOR SHAFFER ANNULAR TYPE BLOWOUT PREVENTERS
(PATENTED)

MELCO’S ANUFLEX Units function particularly well during


stripping operation when the hinged segment allows the
rubber to cold flow more freely than conventional
segments.

The design of the segment allows the smaller portion of


each segment base plate to pivot, functioning as a toe
plate, supporting and directing the cold flow of rubber
upwards towards the sealing bore of the element. This
action increases the longitudinal length of the seal,
greatly improving the capability of the seal to contain
higher pressures than standard segmented units.
OPEN POSITION OF SEGMENTS
Additionally, the hinging capabilities of the segment
provides a more effective means of feeding rubber into
the seal area, compensating for rubber wear due to
abrading action on the drill pipe having been pulled
through the bore of the sealing elements greatly
increasing the effective operational life of the Unit.

PART NO. SERIES BOP RUBBER TYPE

150847-AF 7-1/16” x 3M/5M SYNTHETIC

CLOSING POSITION OF SEGMENTS 150848-AF 7-1/16” x 3M/5M NATURAL


HINGING TO CREATE LESS RESISTANCE
150996-AF 9” x 3M/5M SYNTHETIC

152272-AF 9” x 3M/5M NATURAL

150578-AF 11” x 3M SYNTHETIC

150579-AF 11” x 3M NATURAL

150810-AF 11” x 5M SYNTHETIC

150809-AF 11” x 5M NATURAL


OPEN HOLE CLOSURE WITH NO DRILL PIPE
SEGMENTS CONFORM UNIFORMLY WITH
LESS RESISTANCE 150576-AF 13-5/8” x 3M/5M SYNTHETIC
"LONGER WEAR AND LIFE"
150577-AF 13-5/8” x 3M/5M NATURAL

SHAFFER and Spherical are registered trademarks of The Shaffer Co.

Revised 7/01/08 © 2008 MELCO, INC.


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4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO ANNULAR PACKING UNITS


FOR SHAFFER ANNULAR TYPE BLOWOUT PREVENTERS

M ELCO manufactures replacement Packing Units to


fit all Shaffer style Annular Blowout Preventers.
The unique design of the Annular unit allows it to
open and close a greater number of times
compared to other types of Annular units. All
M ELCO’ S replacement Annular Units are tested
before sale using API test standards. M ELCO’ S
replacement Units are available in both synthetic
and natural rubber. Other compounds are available
for different applications.

Each Unit is manufactured using compounds


specifically developed by M ELCO through years of
experience and field testing for longevity and
durability.

PART NO. SERIES BOP RUBBER TYPE

M ELCO is not just another rubber company, 150847 7-1/16” x 3M/5M SYNTHETIC
we take pride in the fact that we are the
largest full line Blowout Preventer
150848 7-1/16” x 3M/5M NATURAL
replacement part manufacturer in the world,
and compare our quality to that of the
OEM’s. 150996 9” x 3M/5M SYNTHETIC

Our 25 years of experience in 152272 9” x 3M/5M NATURAL


manufacturing both metal and rubber
replacement parts for the oil industry has 150578 11” x 3M SYNTHETIC
helped M ELCO become a major player in the
replacement part business.
150579 11” x 3M NATURAL

M ELCO’S high standard of Quality Control


guarantees each part M ELCO manufactures 150810 11” x 5M SYNTHETIC
to be free from defect due to workmanship
and material when used in the service and 150809 11” x 5M NATURAL
pressure range for which they were
manufactured. 150576 13-5/8” x 3M/5M SYNTHETIC

150577 13-5/8” x 3M/5M NATURAL

SHAFFER and Spherical are registered trademarks of The Shaffer Co.

Revised 7/01/08 © 2008 MELCO, INC.


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4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO REPLACEMENT SEAL KITS


FOR SHAFFER TYPE ANNULAR PREVENTERS

MELCO manufactures replacement Seals to fit


Shaffer Annular Blowout Preventers to
complement M ELCO’S replacement Packing
Units. M ELCO’S Seals are available both as
individual Seals or as Seal Kits.

MELCO Seals are lip type and are made to seal


against moving parts, such as the piston, as it
raises and lowers in the BOP body.

PACKING
UNIT
MELCO Seal Kits do not come complete with
Wear Band material since it does not require
replacing each time a Blowout Preventer is
7 repaired. However, Wear Band material is
available to complement Seal Kits upon
6
request.

4 MELCO Wear Bands prolong the life of the


5 piston as it wears against the cylinder. It also
contributes to the life expectancy of the
replacement seals.

MELCO Seal Kits and replacement Seals are


9
available for both Old Style and New Style
3 bodies. The date of manufacture or the serial
number on the body will assist in determining
9
the difference between Old and New Style
1 Annulars.
2

MELCO also manufactures replacement Packing


Units and other blowout preventer products to
fit Shaffer Annular and Ram Type preventers.

SHAFFER and Spherical are registered trademarks of The Shaffer Co.

Revised 7/01/08 © 2008 MELCO, INC.


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MELCO BLOWOUT PREVENTER SPECIALTIES OFFICE 915/362-0491 FAX 915/367-7921


DIVISION OF KB2 INDUSTRIES, INC.

MELCO REPLACEMENT SEAL KITS


FOR SHAFFER TYPE ANNULAR PREVENTERS
QTY 7-1/16” 7-1/16” 7-1/16” 9” 9”
ITEM DESCRIPTION
REQ’D 3M 5M 10M 3M 5M

1 Upper I.D. Piston Seal 1 31105 31105 31102 31110 31110

2 Lower I.D. Piston Seal 1 31000 31000 31102 31002 31002

3 O.D. Piston Seal 2 30780 30780 30765 31012 30765

4 Upper I.D. Adapter Seal 1 31104 31104 31100 31109 31109


5 Lower I.D. Adapter Seal 1 31002 31002 31100 31037 31037
6 O.D. Adapter Seal 1 30408 30408 30773 30784 31126
7 Top Adapter Seal 1 30244 30405 31035 31145 31036
8 Complete Seal Kit * 1 155078 155079 155050 155077 155076

9 Piston Wear Ring 2 150613 150613 150613 150613 150613


10 Lower Housing Wear Ring 1 150613 150613 150613 150613 150613

QTY 11” 11” 11”


ITEM DESCRIPTION
REQ’D 3M 5M 5M Lt Wt

1 Upper I.D. Piston Seal 1 31099 31113 31113

2 Lower I.D. Piston Seal 1 31101 31152 30780

3 O.D. Piston Seal 2 30765 31018 31018

4 Upper I.D. Adapter Seal 1 31098 31114 31114

5 Lower I.D. Adapter Seal 1 30761 30781 30781


6 O.D. Adapter Seal 1 30760 30783 30783

7 Top Adapter Seal 1 31095 31115 31115


8 Complete Seal Kit * 1 155075 155030 155030

9 Piston Wear Ring 2 150613 150613 150613

10 Lower Housing Wear Ring 1 150613 150613 150613

QTY 13-5/8” 13-5/8” 13-5/8” 21-1/4” 21-1/4”


ITEM DESCRIPTION
REQ’D 3M 5M 5M Lt Wt 2M 3M Lt Wt

1 Upper I.D. Piston Seal 1 31111 31097 31111 31108 31108

2 Lower I.D. Piston Seal 1 30780 30770 30780 30761 30761

3 O.D. Piston Seal 2 30782 31029 30782 30767 30767

4 Upper I.D. Adapter Seal 1 31112 31096 31112 31107 31107


5 Lower I. D. Adapter Seal 1 30771 30771 30771 31018 31018
6 O.D. Adapter Seal 1 31011 30772 31011 31019 31019
7 Top Adapter Seal 1 30773 31094 30773 31027 31027
8 Complete Seal Kit * 1 155073 155070 155073 155067 155067

9 Piston Wear Ring 2 150613 150613 150613 150613 150613


10 Lower Housing Wear Ring 1 150613 150613 150613 150613 150613

* NOTE: Items 1 thru 7 are included in Complete Seal Kit, Items 9 & 10 are not included. In some models, Seal 7 (Top Adapter Seal) is mounted in the upper housing.

SHAFFER and Spherical are registered trademarks of The Shaffer Co.

Revised 7/01/08 © 2008 MELCO, INC.


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4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO OLD STYLE REPLACEMENT SEAL KITS


FOR SHAFFER TYPE ANNULAR PREVENTERS

QTY 7-1/16” 7-1/16” 11” 11”


ITEM DESCRIPTION
REQ’D 3M 5M 3M 5M

1 Upper I.D. Piston Seal 1 31000 31000 30762 30780

2 Lower I.D. Piston Seal 1 31000 31000 30763 30780

3 O.D. Piston Seal 2 30780 30780 30765 31018

4 Upper I.D. Adapter Seal 1 31002 31002 30761 30781

5 Lower I.D. Adapter Seal 1 31002 31002 30761 30781

6 O.D. Adapter Seal 1 30408 30408 30760 30783

7 Top Adapter Seal 1 30244 30405 30759 30784

8 Complete Seal Kit * 1 155078-OLD 155079-OLD 155075-OLD 155030-OLD

9 Piston Wear Ring 2 150613 150613 150613 150613

10 Lower Housing Wear Ring 1 150613 150613 150613 150613

QTY 13-5/8” 13-5/8” 21-1/14”


ITEM DESCRIPTION
REQ’D 3M 5M 2M

1 Upper I.D. Piston Seal 1 30780 30770 30761

2 Lower I.D. Piston Seal 1 30780 30770 30761

3 O.D. Piston Seal 2 30782 31029 30767

4 Upper I.D. Adapter Seal 1 30771 30771 31018

5 Lower I.D. Adapter Seal 1 30771 30771 31018

6 O.D. Adapter Seal 1 31011 30772 31019

7 Top Adapter Seal 1 30773 30773 31027

8 Complete Seal Kit * 1 155073-OLD 155070-OLD 155067-OLD

9 Piston Wear Ring 2 150613 150613 150613

10 Lower Housing Wear Ring 1 150613 150613 150613

* NOTE: Items 1 thru 7 are included in Complete Seal Kit, Items 9 & 10 are not included. In some models, Seal 7 (Top Adapter Seal) is mounted in the upper housing.

SHAFFER and Spherical are registered trademarks of The Shaffer Co.

Revised 7/01/08 © 2008 MELCO, INC.


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4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE 50/51 ROTATING HEAD PARTS


FOR SHAFFER TYPE 50/51 ROTATING HEAD

MELCO manufactures replacement parts to fit Shaffer Type


50 and 51 Rotating Heads. Below is listed some of the main
component parts. Contact a MELCO representative for an
exploded view breakdown.

MELCO also offers replacement parts for the Shaffer Type 79


Rotating Head, Lynn Rotating Heads, and Grant Rotating
Heads.

Shaffer Rotating Head Stripper Rubbers are listed on Page 8


of this Catalog.

DESCRIPTION TYPE 50 TYPE 51

Wear Sleeve 143059 144290

V-Packing 30032 30154

Brass Female V-Packing Adapter 143106 144306

Brass V-Packing Spacer Ring 143105 144305

Brass Male V-Packing Ring 143104 144304

Stripper Rubber Holder 143110 144310

Stripper Rubber Holder Lip Seal 143163 30093

Stripper Rubber Holder 143109 144309

Retainer Plate 143103 144303

Kelly Driver Snap Ring 143032 144240

Solid Outside Driver Ring 143030 144231

Body Lip Seal 143057 144229

Lower Mud Slinger O’Ring 30029 ——–

Lower Mud Slinger 143028 ——–

Upper Mud Slinger O’Ring 30028 30093

Lower Bearing Grease Seal 30027 50244

Upper Mud Slinger Grease Seal 30027 50244

Bearing Retainer Nut 143026 144227

Locking Latch Pin - Bonnet 143004 144204

Locking Latch Pin – Spring 50009 144205

Locking Latch Pin – Bushing 143005 144206

Bonnet Locking Latch Handle 143006 144207

Stationary Housing Flange 143008 144209

Stationary Housing Flange O’Ring 143056 30028

Bearing Assembly 143011 144212

Stripper Rubber Screw (8) 10092 10003


SHAFFER, LYNN, and GRANT are registered trademarks.

Revised 7/01/08 © 2008 MELCO, INC.


GC-08
GC-8

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO ROTATING HEAD STRIPPER RUBBERS


FOR SHAFFER TYPE 50, 51, & 79 AND GRANT ROTATING HEADS

MELCO’s standard Rotating Head


Stripper Rubber is designed for use with
water based drilling fluids, at normal
temperatures, and is resistant to oil and
abrasion.

MELCO also has compounds available for


geothermal applications and other
applications such as air drilling and
SHAFFER SHAFFER different drilling fluids.
TYPE 51 TYPE 45-50-79

SHAFFER TYPE ROTATING HEAD STRIPPER RUBBERS

Molded Bore Rubber Expands


Part No. Pipe Size Description
I.D. To Pass

525-2351 2-3/8” thru 2-7/8” Type 51 Stripper Rubber 1-5/8” 5” O.D.

525-2751 2-7/8” thru 3-1/2” Type 51 Stripper Rubber 1-7/8” 5” O.D.

525-3551 3-1/2” Type 51 Stripper Rubber 2-7/8” 5” O.D.

525-2345 2-3/8” thru 3-1/2” Type 45 Stripper Rubber 1-25/32” 6-1/2” O.D.

525-3545 3-1/2” thru 4-1/2” Type 45 Stripper Rubber 2-21/32” 6-1/2” O.D.

525-4545 4-1/2” thru 5-1/2” Type 45 Stripper Rubber 3-5/32” 6-1/2” O.D.

525-2766 2-7/8” thru 3-1/2” Type 50/79 Stripper Rubber 2-1/4” 8” O.D.

525-3566 3-1/2” thru 4-1/2” Type 50/79 Stripper Rubber 3” 8” O.D.

525-4566 4-1/2” thru 5-1/2” Type 50/79 Stripper Rubber 3-5/8” 8” O.D.

525-5566 5-1/2” thru 6-5/8” Type 50/79 Stripper Rubber 4-15/16” 8” O.D.

GRANT TYPE ROTATING HEAD RUBBERS

Molded Bore Rubber Expands


Part No. Pipe Size
I.D. To Pass

525-2700 2-7/8” thru 3-1/2” 1-7/8” 8” O.D.

525-3500 3-1/2” thru 4-1/2” 2-11/16” 8” O.D.

525-4500 4-1/2” thru 5-1/2” 3-1/2” 8” O.D.


GRANT
525-5000 5-1/2” thru 6-5/8” 4-15/16” 8” O.D.
SHAFFER AND GRANT ARE REGISTERED TRADEMARKS.

Revised 7/01/08 © 2008 MELCO, INC.


GC-09
GC-9

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE 39 & 48 RAM RUBBERS


FOR SHAFFER TYPE 39, A, B, E, & LWS BLOWOUT PREVENTERS

M ELCO’S Type 39 & Type 48 Ram Rubbers


are molded so they can be installed with
either side facing up.

M ELCO’S 12” Type 480 Ram Rubbers have a


metal spring molded into one side of the
back strap to force the rubber to flow
upward when under pressure. This Ram
Rubber can only be installed one way.

O.D. 8” x 3M 12” x 3M
6” x 3M 10” x 3M 10” x 5M
PIPE 8” x 5M 14” x 5M
Type 39 Type 39 Type 48
INCHES Type 39 Type 480

C.S.O. 192035-0 192213-0 192416-0 192616-0 192774-5

1.315 192040-0 ——– 192419-0 ——– ——–

1.660 192043-0 192206-0 192422-0 ——– 192812-5

1.900 192046-0 192216-0 192826-0 ——– 193768-5

2-1/16 192116-0 192108-0 192822-0 ——– 192882-5

2-3/8 192049-0 192210-0 192425-0 192619-0 192722-5

2-7/8 192052-0 192222-0 192428-0 192622-0 192725-5

3-1/2 192055-0 192225-0 192431-0 192625-0 192728-5

4 192058-0 192228-0 192434-0 192628-0 192731-5

4-1/2 192061-0 192231-0 192440-0 192631-0 192734-5

5 192064-0 192237-0 192446-0 192637-0 192740-5

5-1/2 192067-0 192243-0 192452-0 192643-0 192743-5

6-5/8 ——– 192255-0 192464-0 192655-0 192755-5

7 ——– 192258-0 192467-0 192658-0 192758-5

7-5/8 ——– ——– 192470-0 192661-0 192761-5

8-5/8 ——– ——– 192473-0 ——– 192764-5

9-5/8 ——– ——– ——– ——– 192767-5

10-3/4 ——– ——– ——– ——– 192773-5

11-3/4 ——– ——– ——– ——– 192873-5

RETAINER SCREW
Fits All 192034 192034 192034 192034 192034
Pipe Sizes

BOP A, B, E, A, B, E, A, B, E, A, B, E, A, B, E,
TYPE 39 39 LWS, 39 LWS, 39 LWS

Revised 7/01/08 SHAFFER is a registered trademark of The Shaffer Co. © 2008 MELCO, INC.
GC-10

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE 61 RAM RUBBERS


FOR SHAFFER TYPE LWS BLOWOUT PREVENTERS

M ELCO Type 61 Ram Rubbers are designed to fit


Shaffer 7-1/16” x 3M, 5M, 10M, and 15M LWS
Blowout Preventers. M ELCO’ S specially formulated
61 compound has been field tested, even by the
OEM, and has proven to be superior to other styles
available in the marketplace. M ELCO has
specifically designed this Ram Rubber for long
TYPE 61 endurance under high pressure service operations.

M ELCO also offers 7-1/16” offset and dual offset


Ram Rubbers upon request. Both Ram Rubbers in
a pair of dual offset Ram Rubbers have the same
OD •
PIPE PART NO. SEE
part number. Single offset Ram Rubbers have a
SIZE NOTE different part number for the left and the right
Ram Rubber.
CSO 135857 •
11” x 3M and 5M Type 61 Ram Rubbers are also
1.315 135789
available upon request. 11” x 3M and 5M Ram
1.660 135793 Rubbers are sometimes referred to as 70-H
(Hydraulic) style.
1.900 135797
M ELCO Type 61 Ram Blocks and Retractor Screws
2-1/16” 142644 are also available.
2-3/8” 135858 •

2-7/8” 135859 •

3-1/2” 135860 • NOTE: Two Retainer Screws, Part #135545 are


included with each Ram Rubber.
4” 135861

4-1/2” 135862 •

5” 142725
• NOTE: Standard pipe sizes that are
5-1/2” 116116 available at most stocking locations.
Other sizes stocked at MELCO main
Retainer
135545 • warehouse locations.
Screw

SHAFFER is a registered trademark of The Shaffer Co.

Revised 7/01/08 © 2008 MELCO, INC.


GC-11

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE 64 RAM RUBBERS


FOR SHAFFER TYPE LWP BLOWOUT PREVENTERS

M ELCO manufactures both 7-1/16 x 3M and 9” x


3M Type 64 Ram Rubbers to fit Shaffer LWP
Blowout Preventers. M ELCO’ S Type 64 Ram
Rubbers are molded with metal support bars to
help the rubber feed forward once the Ram
Blocks have been engaged to the close position.

M ELCO’ S specially formulated compound has been


developed for longevity in high pressure
operations.

M ELCO also offers other replacement parts for the


Shaffer LWP Blowout Preventers. Contact your
nearest M ELCO representative for additional parts
lists.

7-1/16” X 3000 PSI 9” X 3000 PSI

OD • OD •
PIPE PART NO. SEE PIPE PART NO. SEE
SIZE NOTE SIZE NOTE

CSO 130518 • CSO 131602 •

1.315 130523 • 1.315 131605 •

1.660 130528 • 1.660 131608 •

1.900 130532 • 1.900 131611 •

2-1/16” 130537 2-1/16” 131616

2-3/8” 130541 • 2-3/8” 131619 •

2-7/8” 130543 • 2-7/8” 131622 •


3-1/2” 130546 •
3-1/2” 131625 •

4” 131628
• NOTE: Standard pipe sizes,
4-1/2” 131631 •
other sizes available by special
order. 5” 131634 •

5-1/2” 131637 •
SHAFFER is a registered trademark of The Shaffer Co.

Revised 7/01/08 © 2008 MELCO, INC.


GC-12

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO SENTINEL I STYLE RAM RUBBERS


FOR SHAFFER SENTINEL STYLE BLOWOUT PREVENTERS

M ELCO replacement Ram Rubbers are specifically


manufactured to fit Shaffer 7-1/16” x 3M Sentinel I
style Blowout Preventers. M ELCO’ S special
formulated Ram Rubbers are available in standard
pipe sizes, as well as Offset and Dual Offset.

OFFSET RAM RUBBERS

OD §
PIPE PART NO. SEE
SIZE NOTE

1.315 721678 §

STANDARD RAM RUBBERS 1.660 721605 §

OD • 1.900 721606 §
PIPE PART NO. SEE
2-1/16” 721607 §
SIZE NOTE
2-3/8” 721608 §
CSO 721562 •
2-7/8” 721684 §
1.660 721564 •
LEFT HAND AND RIGHT HAND RUBBERS SAME
1.900 721565 •

2-1/16” 721566 •
DUAL OFFSET RAM RUBBERS
2-3/8” 721568 • OD §
PIPE PART NO. SEE
2-7/8” 721570 •
SIZE NOTE
3-1/2” 721571 •
2-3/8 x 1.900 721609 §
4-1/2” 721585 #
2-3/8 x 2-3/8 721610 §
5” 721586 #
LEFT HAND AND RIGHT HAND RUBBERS SAME
5-1/2” 721587 #

TOP SEAL PART NO.

• 721546 CSO THRU 3-1/2”

# 721604 4-1/2” THRU 5-1/2”

§ 721727 Offset

SHAFFER and Sentinel are registered trademarks of The Shaffer Co. REVISED 01/20/2000
OFFSET

Revised 7/01/08 © 2008 MELCO, INC.


GC-13

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO WSI & SENTINEL II STYLE RAM RUBBERS


FOR SHAFFER SENTINEL II & WSI STYLE BLOWOUT PREVENTERS

M ELCO manufactures 6” x 3000 replacement Ram


Rubbers to fit Wellsite mechanical and hydraulic
Ram Type Blowout Preventer, as well as Shaffer
Sentinel II style Blowout Preventers.

M ELCO’ S Ram Rubbers are specially formulated for


long endurance in field operations.

M ELCO also offers other replacement parts to fit


the WSI and Sentinel II style Blowout Preventers.
Replacement parts are sold as kits or parts can be
ordered individually. Ram Shafts and other metal
parts are also available.

STANDARD RAM RUBBERS


OD TOP SEAL
PIPE PART NO.
SIZE PART NO. 7100000

CSO 7160000
OFFSET RAM RUBBERS
1.660 7161660
OD
1.900 7161990 PIPE PART NO.
SIZE
2-1/16” 7162160
1.660 7161665
2-3/8” 7162380 1.900 7161995

2-7/8” 7162780 2-1/16” 7162165

3-1/2” 7163500 2-3/8” 7162385

2-7/8” 7162785
4” 7164000
NOTE: 2-3/8 & 2-7/8 OFFSET SAME RUBBER
4-1/2” 7164500

5” 7165000 MELCO also offers 8 x 3000 replacement Ram


Rubbers.
5-1/2” 7165500

SHAFFER and Sentinel are registered trademarks of The Shaffer Co.

Revised 7/01/08 © 2008 MELCO, INC.


GC-14

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO 7-1/16” x 10M & 15M SHAFFER STYLE RAM RUBBERS


FOR SHAFFER MODEL SL BLOWOUT PREVENTERS

M ELCO’ S replacement 7-1/16” x 10M & 15M Ram


Rubbers are manufactured specifically to fit the
Shaffer Model SL Blowout Preventer.

M ELCO’ S replacement Ram Rubbers are field


tested to guarantee that product is qualified to
operate under 15M PSI conditions.

Each M ELCO Ram Rubber has been designed based


on the O.E.M. and A.P.I. Standards.

M ELCO also offers other replacement parts to fit


the Shaffer SL style Blowout Preventers. Most
STANDARD RAM RUBBERS rubber goods are sold as kits, with the exception
OD of Door Seals which are sold separately.
PIPE PART NO.
SIZE M ELCO also manufactures Ram Shafts, Locking
Screws and Ram Blocks to fit this Preventer.
CSO 115706

1.315 115712

1.660 115717

1.900 115722 RETRACTOR SCREW

2-1/16” 115728 ALL SIZES 115777

2-3/8” 115734 Offset Ram Rubbers are available upon request.


2-7/8” 115740

3-1/2” 115746

4” 115752

4-1/2” 115758

5” 115764

5-1/2” 115770

TOP SEAL PART NO.

ALL SIZES 115774

SHAFFER and SL are registered trademarks of The Shaffer Co.

Revised 7/01/08 © 2008 MELCO, INC.


GC-15

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE 70 & 75 RAM RUBBERS


FOR SHAFFER LWS AND SL BLOWOUT PREVENTERS

MELCO manufactures replacement Type 70 and Type


75 Ram Rubbers to fit Shaffer LWS and SL Blowout
Preventers. MELCO’s specially formulated compound
was specifically designed for long endurance under high
pressure service operations, for both deep land drilling
and subsea service.

MELCO offers standard pipe and casing sizes at each of


our store and agent locations for easy accessability to
our customers. Offset and dual bore pipe sizes are
available upon special request.

O.D.
11 X 3M 11 X 5M 13-5/8 X 5M 11 X 10M 13-5/8 X 10M
PIPE
TYPE 70 TYPE 70 TYPE 70 TYPE 75 TYPE 75
INCHES

C.S.O. 136801 137107 136715 133111 134204


1.315 136796 137111 136995 133116 134209
1.660 136792 137115 136999 133121 134214
1.900 136779 137119 137003 133126 134219
2-1/16 136783 116195 137007 ——– ——–
2-3/8 136787 137124 137011 133131 134224
2-7/8 136791 137128 137015 133136 134229
3-1/2 136807 137132 136711 133141 134234
4 136775 137136 137023 133146 134239
4-1/2 136767 137144 136707 133151 134244
5 136804 137148 136701 133160 134253
5-1/2 136755 137152 137035 133164 134257
6-5/8 136751 137156 137043 133169 134267
7 136747 137160 137047 133174 134272
7-5/8 136743 137164 137051 133179 134277
8-5/8 132067 137168 137055 133190 134287
9-5/8 ——– ——– 137059 ——– 134292
10-3/4 ——– ——– 137063 ——– 134297

LWS LWS SL, LWS


BOP TYPE SL SL
** B & E ** B & E ** B & E

** MELCO Type 70, 3M & 5M PSI Ram Rubbers can be used in Shaffer Type B & E Blowout Preventers if a small modification
is performed on the Type 39 or 48 Ram Carriers and an alteration to Pipe Guides on the Ram Blocks.

Revised 7/01/08 © 2008 MELCO, INC.


GC-16

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO RETRACTOR SCREWS


TO FIT SHAFFER STYLE BLOWOUT PREVENTERS

M ELCO manufactures Retractor Screws to


fit all the different types of Shaffer
Blowout Preventers. M ELCO’ S Retractor
Screws are available in Standard Trim and
H2S Trim.

All M ELCO Retractor Screws are marked


with a traceability number to guarantee
product quality. Each Retractor Screw is
backed up with traceability records and
material certifications.

BOP STANDARD H 2S
SERIES RAM
STYLE TRIM TRIM

7-1/16” x 3M 61 LWS 135848 135848

9” x 3M 61 LWS 135848 135848 TYPE 39

7-1/16” x 3M 39 39 192033 192033-S

11” x 3M 39 39 192209 192209-S

11” x 5M 39 39 192209 192209-S

12” x 3M 39 39 192209 192209-S

13-5/8” x 5M 39 39 192209 192209-S TYPE 70

11” x 3M 39 A 192209 192209-S

11” x 5M 39 A 192209 192209-S

12” x 3M 39 A 192209 192209-S

11” x 3M 70 B, E, LWS 135575 141200


TYPE 75
11” x 5M 70 B, E, LWS 135575 141200

13-5/8” X 3M 70 B, E, LWS 135575 141200 MELCO also offers other Shaffer


Blowout Preventer replacement parts
13-5/8” x 5M 70 B, E, LWS 135575 141200 for all the different style blowout
preventers.
11” x 10M 75 SL (CSO – 7”) 137881 142061
Contact a MELCO representative for a
11” x 10M 75 SL (7-5/8” - 8-5/8”) 133081 142065 complete breakdown of other parts
available.
13-5/8” X 10M 75 SL 137881 142061

Revised 7/01/08 SHAFFER is a registered trademark of the Shaffer Co. © 2008 MELCO, INC.
GC-17

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE 39 & 48 RAMS & CARRIERS


FOR SHAFFER TYPE B, E, & LWS BLOWOUT PREVENTERS

MELCO manufactures Ram Blocks and Carriers to


fit Shaffer Type B, E, LWS, and SL Blowout
Preventers. All MELCO Ram Blocks and Carriers
meet OEM requirements and are backed by
material certification and traceability records.
Each Block and Carrier is tested to ensure
product reliability and strength.
RAM RAM MELCO Ram Rubbers are offered with Ram Sub
BLOCK HOLDER
Assemblies and are formulated with MELCO’S own
RAM
elastomers to ensure strength and durability in
ASSEMBLY
field applications.

RAM SIZE 10” x 3M TYPE 39 11” x 5M TYPE 48 12” x 3M TYPE 48

O.D. RAM RAM BLOCK RAM RAM BLOCK RAM RAM BLOCK
PIPE SIZE BLOCK SUB ASSEMBLY BLOCK SUB ASSEMBLY BLOCK SUB ASSEMBLY

C.S.O. 192415 192474 192615 193640 192719 192830

2-3/8” 192424 192477 192618 193641 192721 192831

2-7/8” 192427 192478 192621 193642 192724 192832

3-1/2” 192430 192479 192624 193643 192727 192833

4” 192433 192480 192627 193644 192730 192834

4-1/2” 192439 192482 192630 193645 192733 192835

5” 192445 192484 192636 193647 192739 192837

5-1/2” 192451 192486 192642 193649 192742 192838

6-5/8” ——– ——– 192654 193653 192754 192842

7” ——– ——– 192657 193654 192757 192643

7-5/8” ——– ——– 192660 193655 192760 192844

8-5/8” ——– ——– ——– ——– 192763 192845

9-5/8” ——– ——– ——– ——– 192766 192846

10-3/4” ——– ——– ——– ——– 192772 192848

RETRACTOR
192209 192209 192209 192209 192209 192209
SCREW

RAM CARRIER 192414 192414 192614 192614 192718 192718

NOTE: Block Sub Assembly consists of Ram Block, Ram Rubber, and Ram Rubber to Block Screws only.

SHAFFER is a registered trademark of The Shaffer Co.

Revised 7/01/08 © 2008 MELCO, INC.


GC-18

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE 61 RAM BLOCKS & CARRIERS


FOR SHAFFER 6” LWS BLOWOUT PREVENTERS

TYPE 61 M ELCO Type 61 Ram Blocks and Carriers are


designed to fit Shaffer 6” LWS Blowout
Preventers.

All M ELCO Ram Blocks and Carriers are


backed by M ELCO’S own strict Quality
Program that complies with ISO and API
regulations.

Each Block and Ram Carrier is supported by


material certifications and traceability
records.
6” TYPE 61 RAMS
M ELCO also offers Type 61 Ram Rubbers that
PIPE RAM RAM SUB
have been specially formulated for long
SIZE BLOCK ASSEMBLY
endurance and longevity under high pressure
CSO 135842 135940 service operations.
1.315 135788 135941
11” x 3M and 5M Type 61 Ram Blocks and
1.660 135788 135942
Carriers are also available upon request.
1.900 135788 135943

2-3/8” 135863 135944 All M ELCO Ram Blocks and Carriers are
made for H2S service. The Retractor Screws
2-7/8” 135863 135945
are the only items that have to be changed
3-1/2” 135808 135946 for H2S operations.
4” 135840 135947
M ELCO offers the Type 61 Ram Block in
4-1/2” 135840 135948
standard pipe sizes and Offset and Dual
5” 134392 142724 Offset.
5-1/2” 116115 116114
Contact a M ELCO representative for a list of
Standard Trim
Retractor Screw
135848 135848 additional LWS Blowout Preventer
replacement parts that are available.
H 2S Trim
141202 141202
Retractor Screw
Carrier 135847 135847

NOTE: Ram Sub Assembly consists of Ram Block, Ram Rubber,


and Ram Rubber Screws only.

SHAFFER is a registered trademark of The Shaffer Co.

Revised 7/01/08
GC-19

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE 64 RAM BLOCKS & CARRIERS


FOR SHAFFER TYPE LWP BLOWOUT PREVENTERS

MELCO manufactures Type 64 Ram Blocks and


carriers to fit both the 7-1/16” x 3M and 9” x 3M
Shaffer Type LWP Blowout Preventer.

All MELCO Ram Blocks and Carriers are backed by


TYPE 64
material certifications and traceability records.
Each Ram Block and Carrier is tested before it
leaves the factory to insure strength and durability.
MELCO’S Ram Blocks and Carriers meet ISO, API,
and MELCO’ S own strict Quality Control Programs.

MELCO also manufactures these Blocks in Dual and


Offset styles. Other LWP Blowout Preventer
replacement parts are available upon request.
Contact a MELCO representative for additional
information.

NOTE: Ram Block Sub Assembly only has Ram Block, Ram Rubber, and Ram Rubber Screws.

RAM SIZE 7-1/16” x 3M TYPE 64 RAMS 9” x 3M TYPE 64 RAMS

RAM BLOCK
O.D. RAM RAM RAM RAM BLOCK RAM
SUB ASSEM-
PIPE BLOCK CARRIER BLOCK SUB ASSEMBLY CARRIER
BLY

C.S.O. 130517 130548 130429 131485 131601 131487

1.315 130522 130549 130435 131481 131604 131483

1.660 130527 130550 130439 131477 131607 131479

1.900 130531 130551 130443 131473 131610 131475

2-3/8” 130540 130553 130419 131469 131618 131471

2-7/8” 130513 130554 130421 131465 131621 131467

3-1/2” 130545 130555 130423 131461 131624 131463

4” ——– ——– ——– 131457 131627 131459

4-1/2” ——– ——– ——– 131453 131630 131455

5” ——– ——– ——– 131449 131633 131451

5-1/2” ——– ——– ——– 131445 131636 131447

Revised 7/01/08 SHAFFER is a registered trademark of The Shaffer Co.


GC-20

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE 70 RAMS & CARRIERS


FOR SHAFFER TYPE LWS & SL BLOWOUT PREVENTERS

MELCO manufactures Type 70 Ram Blocks to fit


Shaffer Type LWS Blowout Preventers. MELCO
offers this Block only in H2S Trim at Standard
Trim prices.

All MELCO Ram Blocks are tested for strength


and have supporting material certifications and
RAM CARRIER traceability records. MELCO also offers Offset
and Dual Offset Blocks along with other pipe
sizes not listed.
RAM RUBBER

RAM BLOCK

RAM SIZE 11” x 3M TYPE 70 11” x 5M TYPE 70 13-5/8” x 5M TYPE 70

O.D. RAM RAM SUB RAM RAM SUB RAM RAM SUB
PIPE BLOCK ASSEMBLY BLOCK ASSEMBLY BLOCK ASSEMBLY

C.S.O. 136800 139030 137106 139050 136714 139099

2-3/8” 136786 139035 137123 139054 137010 139105

2-7/8” 136790 139036 137127 139055 137014 139106

3-1/2” 142135 139881 142131 139889 142143 139964

4” 142168 139882 142179 139890 142225 139966

4-1/2” 142137 139884 142133 139892 142145 139969

5” 142173 139887 142202 139893 142162 139971

5-1/2” 142139 139888 142205 139894 142147 139972

6-5/8” 136750 139044 137155 139062 137042 139116

7” 136746 139045 137159 139063 137046 139117

7-5/8” 136742 139046 137163 139064 137050 139118

8-5/8” 132066 132065 137167 139065 137054 139119

9-5/8” ——– ——– ——– ——– 137058 139120

10-3/4” ——– ——– ——– ——– 137062 139121

STANDARD
RETRACTOR 135575 135575 135575 135575 135575 135575
SCREW

H 2S
RETRACTOR 141200 141200 141200 141200 141200 141200
SCREW

RAM CARRIER 135571 135571 135875 135875 135551 135551

NOTE: Ram Sub Assembly consists of Ram Block, Ram Rubber, and Ram Rubber Screws only.
SHAFFER is a registered trademark of The Shaffer Co.

Revised 7/01/08
GC-21

MELCO BLOWOUT PREVENTER SPECIALTIES OFFICE 915/362-0491 FAX 915/367-7921


DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE 75 RAMS & CARRIERS


FOR SHAFFER TYPE SL BLOWOUT PREVENTERS

MELCO manufactures Type 75 Ram Blocks and


Carriers to fit Shaffer Type SL Blowout Preventers.
All MELCO Ram Blocks and Carriers are tested for
strength, before distribution, to guarantee the
customer a quality product. Each set of Blocks and
Carriers meet API, ISO, and MELCO’ S own strict
Quality Programs. All Blocks and Carriers have
material certifications and traceability records.
MELCO Ram Blocks, Carriers, and Ram Rubbers are
made for H2S service. Retractor Screws are the only
items that have to be changed from Standard Trim to
TYPE 75 H2S service.
MELCO also offers Ram Blocks and Ram Rubbers in
Dual and Offset sizes. Contact a MELCO
NOTE: Ram Sub Assembly consists of Ram Block, representative for additional breakdown.
Ram Rubber, and Retainer Screws only.

RAM SIZE 11” x 10M TYPE 75 13-5/8” x 10M TYPE 75

PIPE RAM RAM RAM RAM


SIZE BLOCK ASSEMBLY BLOCK ASSEMBLY

C.S.O. 133110 133109 134206 134203

2-3/8” 133130 133129 134226 134223

2-7/8” 133135 133134 134231 134228

3-1/2” 133053 133052 131843 131842

4” 133056 133055 131846 131845

4-1/2” 133059 133058 131736 131848

5” 133062 133061 131721 131850

5-1/2” 133065 133064 131853 131852

6-5/8” 133168 133167 134269 134266

7” 133173 133172 134274 134271

7-5/8” 133178 133177 134279 134276

8-5/8” 133189 133188 134289 134286

9-5/8” ——– ——– 134294 134291

10-3/4” ——– ——– 134299 134296

STANDARD
RETRACTOR 137881 137881 137881 137881
SCREW

H 2S
142061 (CSO - 7”) 142061 (CSO – 7”)
RETRACTOR 142061 142061
142065 (7-5/8” - 8-5/8”) 142065 (7-5/8” - 8-5/8”)
SCREW
RAM CARRIER 131685 131685 138180 138180

SHAFFER is a registered trademark of The Shaffer Co.

Revised 7/01/08
GC-22

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE 39 BLOWOUT PREVENTER PARTS


FOR SHAFFER TYPE 39 MANUAL BLOWOUT PREVENTERS

MELCO manufactures a complete line of Blowout


Preventer replacement parts for Old Style Shaffer Type
39 – 3000 PSI, Manual Blowout Preventers.
MELCO includes a Rubber Door Seal to replace the Old
Style Rope Packing.
All MELCO replacement parts are backed by material
certification and traceability records.
MELCO also manufactures the Ram Blocks, Ram
Rubbers, and Ram Carriers.
Contact a MELCO representative for additional Type 39
and other Shaffer Preventer replacement parts, and
Blowout Preventer isometric view parts breakdown.

DESCRIPTION 6” x 3M 8” x 3M 10” x 3M

Thrust Plate Gasket 50298 50298 50298

Side Plug 177018 177114 177114

End Bearing Plug 177518 177115 177219

End Center Plug 177019 177019 177019

End & Side Plug Gasket 50296 50296 50296

Washout Plug 177038 177038 177038

Stuffing Box Gland 177504 177504 177504

Stuffing Box V-Packing 50297 50297 50297

Bronze Packing Ring – Male 177004 177004 177004

Bronze Packing Ring – Female 177506 177506 177506

Operating Screw 177012 177112 177214

Thrust Bearing Plate 177512 177512 177512

Thrust Bearing Plate O’Ring – Inner 30023 30023 30023

Thrust Bearing Plate O’Ring – Outer 30019 30019 30019

Bronze Full Nut – R 177016 177016 177216

Bronze Full Nut – L 177017 177017 177217

Ram Clip 177003 177003 177003

Ram Carrier 177023 177103 177203

Retractor Screw 192033 192209 192209

Ram Rubber Retainer Screw 192034 192034 192034

Sprocket Chain 177007 177106 177206

Sprocket 177006 177006 177006

Door Seal 6-39 8-39 10-39

SHAFFER is a registered trademark of the Shaffer Co.

Revised 7/01/08
GC-23

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO RAM SHAFTS AND LOCKING SCREWS


FOR SHAFFER A, B, E, LWS, XHP, SL & LWP BLOWOUT PREVENTERS

MELCO manufactures a wide range of Blowout Preventer


replacement parts which include almost all the
replacement components for all the Shaffer Preventers in
the field today. Among these items are Ram Shafts and
Locking Screws manufactured by MELCO using the same
standards and coatings as the OEM.

MELCO’S Ram Shafts and Locking Screws comply with


OEM standards, ISO, API, and MELCO’ S own strict Quality
Control program and traceability requirements.

MELCO stocks a large inventory of replacement Ram


Shafts and Locking Screws and even stocks less popular
components like the XHP and Type A Preventer parts.

TYPE A BLOWOUT PREVENTER


LWP BLOWOUT PREVENTER
SERIES RAM SHAFT LOCKING SHAFT
SERIES RAM SHAFT LOCKING SHAFT
6 x 3M 192374 192008
6 x 3M 130010 130011
6 x 5M 192374 192008
8 x 3M 131408 131409
8 x 3M ——– 192008

8 x 5M ——– 192008
MELCO ALSO OFFERS OTHER METAL
REPLACEMENT PARTS 10 x 3M 192395 192008

MELCO manufactures Piston Locknuts, Manifold 10 x 5M ——– 192008

Tubes, Hinge Pins, and other expendables. Ram 12 x 3M 192389 192704


Shaft Packing, Piston Rubbers, Lip Seals and
Springs are also available. TYPE B BLOWOUT PREVENTER

MELCO offers Bonnet Rebuild Kits which include all SERIES RAM SHAFT LOCKING SHAFT LOCKING SCREW
the necessary rubber goods and small expendables
6 x 3M 192005 192008 192022
to rebuild (1) one Bonnet. Door Seals are excluded
from Seal Kits and sold separately. 6 x 5M 192102 192008 192022

8 x 3M 192203 192008 192022


Shaffer Type A Ram Shafts have a larger boot for
the Ram Carrier to fit on and is not interchangeable 8 x 5M 192302 192008 192022
with any other Ram Shaft. Type A Ram Shafts 10 x 3M 192413 192008 192022
require Type A Carriers.
10 x 5M 192603 192008 192607

The Shaffer Type B Blowout Preventer also requires 12 x 3M 192703 192704 192712
a Locking Screw in conjunction with the Locking 14 x 5M 192703 192704 192712
Shaft. Type B is the only Preventer that requires
16 x 2M 195103 192704 192712
this Screw.
TYPE B PREVENTERS ALSO REQUIRE BRASS LOCKING SCREWS

NOTE: MELCO Part Numbers may not coincide with Shaffer’s current
number. Contact a MELCO representative for crossover.
SHAFFER is a registered trademark of The Shaffer Co.

Revised 7/01/08
GC-24

MELCO BLOWOUT PREVENTER SPECIALTIES OFFICE 915/362-0491 FAX 915/367-7921


DIVISION OF KB2 INDUSTRIES, INC.

MELCO RAM SHAFTS AND LOCKING SCREWS


FOR SHAFFER A, B, E, LWS, XHP, SL & LWP BLOWOUT PREVENTERS

TYPE E BLOWOUT PREVENTER

SERIES RAM SHAFT LOCKING SHAFT

6 x 3M 193002 115016

6 x 5M 193101 115016

8 x 3M 193201 115016

8 x 5M 193301 115016

10 x 3M 193501 115016

10 x 5M 193601 115016

12 x 3M 193702 193703

14 x 5M 193702 193703

16 x 2M 196610 196602

TYPE LWS BLOWOUT PREVENTER

SERIES RAM SHAFT LOCKING SHAFT

6 x 3M 133008 133009

6 x 5M 133008 133009
Shaffer XHP Blowout Preventers come in both Manual Lock and
8 x 3M 193201 115016
Positive Lock. Manual Lock Preventers require a Locking
8 x 5M 193201 115016 Screw, Positive Lock Preventers do not.
10 x 3M 132408 132409 All MELCO Ram Shafts and Locking Shafts are supported with
10 x 5M 193601 193703
material certifications and traceability records.

12 x 3M 193601 193703
TYPE SL BLOWOUT PREVENTER
13-5/8 x 5M 193601 193703
POSITIVE MANUAL
16 x 3M 193702 135114 LOCKING
SERIES LOCK LOCK
SHAFT
7-1/16 x 15M 115522 115016 RAM SHAFT RAM SHAFT

9 x 10M 115022 115016 12 x 3M 130297 139337 141297

11 x 10M 115206 115016 13-5/8 x 5M 130297 121481 141292


20 x 2/3M 130822 130916 16-3/4 x 5M (10” P) 131780 131929 141297

16-3/4 x 5M (14” P) 131779 ——– ——–

TYPE XHP BLOWOUT PREVENTER 11 x 10M 131686 131913 141273

SERIES RAM SHAFT LOCKING SHAFT 13-5/8 x 10M 114651 114653 141292

7-1/16 x 15M 115522 115016 16-3/4 x 10M 139684 112643 112644

9 x 10M 115522 115016 18-3/4 x 5/10M 134557 112646 112647

11 x 10M 115208 115016 21-1/4 x 5/10M 139684 123135 123133

20 x 2M 130822 130916 7-1/16 x 10/15M


115415 115540 141247
(14” P)

7-1/16 x 10/15M
NOTE: MELCO Part Numbers may not coincide with 115437 115462 115463
(10” P)
Shaffer’s current number. Contact a MELCO
representative for crossover. 11 x 15M 113166 114673 114634

13-5/8 x 15M 120385 114630 ——–

18-3/4 x 15M 121088 ——– ——–


SHAFFER and POSLOCK are registered trademarks of The Shaffer Co.

Revised 7/01/08
GC-25

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO BLOWOUT PREVENTER DOOR BOLTS


FOR CAMERON, SHAFFER, HYDRIL, & WSI BLOWOUT PREVENTERS

MELCO manufactures a complete line of Blowout Preventer


replacement parts for all the major Blowout Preventers. These
replacement parts include both rubber components and metal
parts.

MELCO’S manufactures a complete range of Door Bolts to fit


Cameron, Shaffer, and Hydril Ram Type Blowout Preventers.

All Door Bolts are made from the highest quality materials
available, and are backed up by material certifications.

SHAFFER LWP BOP

SERIES QTY. PART NO.


SHAFFER TYPE A BOP
6 x 3M 8 10753
SERIES QTY. PART NO.
8 x 3M 8 131412
6 x 3M 4 192111
6 x 5M 6 192111 SHAFFER TYPE E BOP

8 x 3M 4 ——– SERIES QTY. PART NO.


8 x 5M 6 ——– 6 x 3M 4 192012
10 x 3M 4 192409 6 x 5M 6 192111
10 x 5M 6 192606 8 x 3M 4 192012
12 x 3M 6 192801 8 x 5M 6 192011
10 x 3M 4 192409
SHAFFER TYPE B BOP 10 x 5M 6 192606
SERIES QTY. PART NO. 12 x 3M 4 192711

6 x 3M 4 192012 14 x 5M 6 192810

6 x 5M 6 192011 16 x 2M 4 192409

8 x 3M 4 192012
SHAFFER TYPE XHP BOP
8 x 5M 6 192111
10 x 3M 4 192409 STD. SHORT
SERIES PART NO. PART NO.
QTY. QTY.
10 x 5M 6 192609
7-1/16 x 15M VAR 115563 —– ——–
12 x 3M 4 192711
14 x 5M 6 192810 9 x 10M VAR 115063 4 SH 115063

16 x 2M 4 192409 11 x 10M VAR 115227 —– ——–

20 x 20M VAR 130821 —– ——–

CAMERON, HYDRIL, SHAFFER, and WSI are registered trademarks.

Revised 7/01/08
GC-26

MELCO BLOWOUT PREVENTER SPECIALTIES OFFICE 915/362-0491 FAX 915/367-7921


DIVISION OF KB2 INDUSTRIES, INC.

MELCO BLOWOUT PREVENTER DOOR BOLTS


FOR CAMERON, SHAFFER, HYDRIL, & WSI BLOWOUT PREVENTERS

SHAFFER TYPE LWS BOP CAMERON TYPE U BOP

STD. SHORT SERIES QTY. PART NO.


SERIES PART NO. PART NO.
QTY. QTY.
6 x 3M 4 30312-6
6 x 3M 6 133012 —– ——–
6 x 5M 4 30312-2
6 x 5M 10 133012 — ——–
7-1/16 x 10M 4 30312-7
8 x 3M 10 134415 —– ——–
10 x 3M 4 30312-4
8 x 5M 6 134415 —– ——–
10 x 5M 4 30312-3
10 x 3M 10 133012 —– ——–
11 x 10M 4 30312-5
10 x 5M 10 134806 —– ——–
12 x 3M 4 30312-9
12 x 3M 10 134015 —– ——–
13-5/8 x 5M 4 30312-1
13-5/8 x 5M 10 134606 —– ——–
13-5/8 x 10M 4 30312-12
16 x 3M 8 135110 —– ——–
16-3/4 x 5M 4 30312-16
7-1/16 x 15M 8 LG 115511 2 SH 115519
20 x 2M 4 30312-11
9 x 10M 12 LG 115063 4 SH 115064
20 x 3M 4 30312-10
11 x 10M 12 LG 115277 —– ——–
26 x 2M 4 30312-10
20 x 2/3M 12 LG 130724 —– ——–

HYDRIL TYPE V BOP


SHAFFER TYPE SL BOP – POSITIVE/MANUAL LOCK
SERIES QTY. PART NO.
SERIES QTY. PART NO.
6 x 3M 10 310114
13-5/8 x 3M 4 116134
6 x 5M 10 310114
13-5/8 x 5M 4 116134
10 x 3M 10 310195
16-3/4 x 5M (10” P) 5 116134
10 x 5M 10 3108195
16-3/4 x 5M (14” P) 5 116134
12 x 3M 10 3100882
11 x 10M 6 116134
13-5/8 x 5M 10 3100882
13-5/8 x 10M 8 116134

16-3/4 x 10M 10 116134 HYDRIL TYPE X BOP – POSITIVE/MANUAL LOCK


18-3/4 x 10M 10 116134 SERIES QTY. PART NO.
21-1/4 x 10M 10 116134
7-1/16 x 10M 10 3100882
7-1/16 x 15M (14” P) 4 116134
11 x 10M 10 3102453
7-1/16 x 15M (10” P) 4 116134
13-5/8 x 10M 10 3101053
11 x 15M 10 116134

13-5/8 x 15M 12 116134 WSI NUGGET BOP


18-3/4 x 15M 6 121080
SERIES QTY. PART NO.

7-1/16 x 5M 4 5123
CAMERON TYPE SS BOP
7-1/16 x 10M 4 5123
SERIES QTY. PART NO.

6 x 3M 4 16276 WSI DIAMOND BOP

6 x 5M 4 16276 SERIES QTY. PART NO.


8 x 3M 4 15969
11 x 3M 8 6021
8 x 5M 4 16046
11 x 5M 8 6021
10 x 3M 4 15969

10 x 5M 4 16046 11 x 10M 8 6021

12 x 3M 4 18145 12 x 3M 8 5123

14 x 5M 4 17679
13-5/8 x 5M 8 5123

13-5/8 x 10M 8 7035

CAMERON, HYDRIL, SHAFFER, POSLOCK and WSI are registered trademarks.

Revised 7/01/08
GC-27

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO HINGE BRACKET ASSEMBLY


FOR SHAFFER LWS BLOWOUT PREVENTERS

5 7

6
9

MELCO’ S manufactures replacement 2


Hinge Brackets and Hinge Pins to fit
Shaffer 7-1/16” x 3M thru 13-5/8 x 5M
LWS Blowout Preventers.

MELCO’ S also offers an exchange


program for used Hinge Brackets and
offers rebuilt Hinge Brackets at a 4
discounted price.

ITEM 7-1/16” 7-1/16” 11” 11” 13-5/8”


DESCRIPTION QTY
NUMBER 3M 5M 3M 5M 5M

Assembly Part Number 132660 132660 132664 132662 —–


__
Hinge Pin Diameter (in.) 1-1/2 1-1/2 1-1/2 1-3/4 1-7/8

1 Hinge Bracket 1 132411 132411 132411 134810 134010

2 Hinge Pin 1 133010 133010 132417 134811 134011

3 Hinge Pin Plug 2 065001 065001 065001 065001 065001

4 O-Ring, Hinge Pin 10 030061 030061 030061 030064 030065

5 Cap Screw, Hinge Bracket 4 010691 010691 010691 010726 010727

6 Plug, Hinge Bracket 065002 065002 065002 065002 065002

7 Dowel Pin 2 050080 050080 050080 050096 050096

8 Retainer, Hinge Pin 1 132424 132424 132424 132424 132424

9 Grease Fitting 1 050267 050267 050267 050267 050267

SHAFFER and LWS are registered trademarks of the Shaffer Co.

Revised 7/01/08
GC-28

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO BLOWOUT PREVENTER DOOR SEALS


FOR SHAFFER, CAMERON, HYDRIL, & WSI BLOWOUT PREVENTERS

MELCO manufactures a wide range of Door Seals to fit all the


different types and series of Cameron, Shaffer, Hydril, and
WSI Blowout Preventers.
MELCO Door Seals are manufactured under a strict Quality
program to insure that the product has the same material
breakdown and characteristics as the OEM.
Metal spring inserts and an Elastomeric Fabric are molded in
specific Door Seals to correspond to OEM requirements.
All MELCO Door Seals meet MELCO’S strict Quality Control
Program and comply with API and ISO standards.

In some cases the OEM offers more than one version or style Door Seal for a particular Preventer. MELCO
also offers the different styles. MELCO’S Part Number may not coincide with OEM’s current number. Contact
a MELCO representative for crossover.

SHAFFER TYPE 39 BOP SHAFFER SENTINEL I STYLE SHAFFER TYPE LWP BOP
SERIES PART NO.
SERIES PART NO. SERIES PART NO.
6 x 3M 6-39
8 x 3M 8-39 6 x 3M HYD. 30099 6 x 3M 30007
10 x 3M 10-39
6 x 3M MAN. 30099 8 x 3M 30030
12 x 3M 12-39

SHAFFER TYPE A BOP SHAFFER TYPE B BOP SHAFFER TYPE E BOP

SERIES PART NO. SERIES PART NO. SERIES PART NO.

6 x 3M 30166 6 x 3M 30166
6 x 3M 30212
6 x 5M 30166 6 x 5M 30166
6 x 5M 30212
8 x 3M 30167 8 x 3M 30167
8 x 3M ——– 8 x 5M 30167 8 x 5M 30167

8 x 5M ——– 11 x 3M 30168 11 x 3M 30168


11 x 5M 30168 11 x 5M 30168
10 x 3M 30196
12 x 3M 30169 12 x 3M 30169
10 x 5M 30159 14 x 5M 30169 14 x 5M 30169
12 x 5M 30214 16 x 2M 30170 16 x 2M 30170

CAMERON, HYDRIL, SHAFFER, SENTINEL and WSI are registered trademarks.

Revised 7/01/08
GC-29

MELCO BLOWOUT PREVENTER SPECIALTIES OFFICE 915/362-0491 FAX 915/367-7921


DIVISION OF KB2 INDUSTRIES, INC.

MELCO BLOWOUT PREVENTER DOOR SEALS


FOR CAMERON, SHAFFER, HYDRIL, & WSI BLOWOUT PREVENTERS

SHAFFER TYPE LWS BOP CAMERON TYPE QRC BOP HYDRIL WORKOVER TYPE BOP

SERIES PART NO. SERIES PART NO. SERIES PART NO.

6 x 3M 30030 6 x 3M 19061-1 7-1/16 x 5M 3104704


6 x 5M 30030 6 x 5M 19061-1
HYDRIL TYPE V BOP
8 x 3M 30105 8 x 3M 19061-2
SERIES PART NO.
8 x 5M 30105 8 x 5M 19061-2
7-1/16 x 3M 3101158
11 x 3M 30106 10 x 3M 19061-3
7-1/16 x 5M 3101158
11 x 5M 30008 10 x 5M 19061-3
11 x 3M 3101163
12 x 3M 134014 12 x 3M 19061-4
11 x 5M 3101163
13-5/8 x 5M 134014 16 x 2M 19061-5
12 x 3M 3100782
13-5/8 x 5M 135252 * 18 x 2M 19061-5
13-5/8 x 5M 3100782
16 x 3M 135109
7-1/16 x 15M 30102 CAMERON TYPE SS BOP
HYDRIL TYPE X BOP
9 x 10M 30008 SERIES PART NO.
SERIES PART NO.
11 x 10M 115193 6 x 3M 18493-5
7-1/16 x 10M 3102194
20 x 2/3M 30175 6 x 5M 18493-5
11 x 10M 3102456
* NOTE: FIBER BACKED SEAL 8 x 3M 18492-15
13-5/8 X 10M 3101054
8 x 5M 18492-15
SHAFFER TYPE XHP BOP
10 x 3M 18492-15
SERIES PART NO. WSI MECHANICAL BOP
10 x 5M 18492-15
7-1/16 x 15M 115566 PART
12 x 3M 18493-4 SERIES
9 x 10M 30008 NO.
14 x 5M 18493-4
11 x 10M 115211 7-1/16 x 3M
0188
MAN
20 x 2M 30176
CAMERON TYPE U BOP
7-1/16 x 3M
* 0188
SHAFFER SL – POS/MAN LOCK SERIES PART NO. HYD
STYLE
SERIES PART NO. 7-1/16 x 5M
7-1/16 x 3/5/10M 19060-12 1 0188
MEC
7-1/16 x 15M 115419
7-1/16 x 3/5/10M 46613-01 2
7-1/16 x 5M
11 x 10M 131914 0188
7-1/16 x 3/5/10M 644197-01 3 HYD
11 x 15M 131774
11 x 3/5/10M 19060-13 1
13-5/8 x 3M 130203 * CAMERON TYPE U
11 x 3/5/10M 46613-02 2
STYLE NOTE
13-5/8 x 5M 130203
11 x 3/5/10M 644197-02 3
13-5/8 x 10M 135251 STYLE DESCRIPTION
11 X 15M 49272-03 —–
13-5/8 x 15M 120386
13-5/8 x 3/5/10M 19060-11 1
16-3/4 x 5M 135253
13-5/8 x 3/5/10M 46613-03 2 1 Fabric Backed Seal
16-3/4 x 10M 31079
13-5/8 x 3/5/10M 644197-03 3
18-3/4 x 10M 31038 Metal Spring Inserts
16-3/4 x 5/10M 19060-16 1 2
With O-Ring Seal
21-1/4 x 10M 31038
16-3/4 x 5/10M 46613-04 2
18-3/4 x 15M 121081 Metal Spring
20 x 2/3M 19060-14 1 3 Inserts, Seal Is
Square In Shape
CAMERON, HYDRIL, SHAFFER, and WSI are registered trademarks.
20 x 2/3M 46613-06 2

Revised 7/01/08
GC-30

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO BLOWOUT PREVENTER BONNET REBUILD KITS


FOR SHAFFER, CAMERON, & HYDRIL BLOWOUT PREVENTERS

MELCO manufactures all the replacement


parts for most major Blowout Preventers,
such as Cameron, Shaffer, Hydril, and WSI.

To simplify ordering replacement parts,


MELCO has assembled Bonnet Rebuild Kits
for Blowout Preventers. These kits consist
of all the necessary components to rebuild a
Blowout Preventer Bonnet, excluding the
Door Seal, which is sold separately.

MELCO’S Kits consist of all the O’Rings, Lip


Seals, Springs, and necessary Washers to
rebuild a Bonnet. Major metal goods, such
as Ram Shafts, Locking Screws, Pistons,
and major brass components usually need
not be replaced, and are offered separately.

MELCO’S Bonnet Rebuild Kit cannot be compared with kits offered by OEM’s. MELCO’ S Kits exclude major
expense items that usually do not need replacing.

Each MELCO Bonnet Rebuild Kit comes with an exploded view of the Bonnet with a listing of parts included in
each Kit.

SHAFFER SENTINEL I STYLE SHAFFER TYPE B BOP SHAFFER TYPE E BOP

SERIES KIT NO. SERIES KIT NO.


SERIES KIT NO.

7-1/16 x 3/5M 860000 7-1/16 x 3/5M 870000


7-1/16 x 3M HYD. 830000
8 x 3/5M 860000 8 x 3/5M 870000
7-1/16 x 3M
831000
MAN.
11 x 3/5M 860000 11 x 3/5M 870000

13-5/8 x 3M 860000 12 x 3M 870000


SHAFFER TYPE LWP BOP
14 x 5M 860000 14 x 5M 870000
SERIES KIT NO.
16 x 2M 860000 16 x 2M 870000

7-1/16 x 3M 840000
NOTE: Shaffer Type 39, XHP, and A Seal Kits are not offered because of
9 x 3M 841000 movement, however, Bonnet Rebuild Kits are available upon request.
Wellsite (WSI) Kits are also available.

CAMERON, HYDRIL, SHAFFER, SENTINEL and WSI are registered trademarks.

Revised 7/01/08
GC-31

MELCO BLOWOUT PREVENTER SPECIALTIES OFFICE 915/362-0491 FAX 915/367-7921


DIVISION OF KB2 INDUSTRIES, INC.

MELCO BLOWOUT PREVENTER BONNET REBUILD KITS


FOR SHAFFER, CAMERON, & HYDRIL BLOWOUT PREVENTERS

SHAFFER TYPE LWS BOP CAMERON TYPE SS BOP HYDRIL WORKOVER BOP

SERIES KIT NO. SERIES KIT NO. SERIES KIT NO.

6 x 3/5M 880000 7-1/16 x 3/5M 16206-06 7-1/16 x 5M 3105107

8 x 3/5M 881000 8 x 3M 16036-103


11 x 3M 880000 8 x 5M 16036-105
HYDRIL TYPE V BOP
11 x 5M 881000 11 x 3M 16036-103
SERIES KIT NO.
13-5/8 x 3/5M 881000 11 x 5M 16036-105
7-1/16 x 3/5M 3104728
16-3/4 x 3M 881000 12 x 3M 16112-123
11 x 3/5M 3104747
7-1/16 x 10/15M 882000
14 x 5M 17676-145
13-5/8 X 3/5M 3104766
9 x 10M 883000
11 x 10M 884000 CAMERON TYPE U BOP
20 x 3M 885000 SERIES KIT NO. HYDRIL TYPE X BOP

SERIES KIT NO.


NOTE: For convenience, MELCO has placed 7-1/16 x 3/5M 644909-01
additional parts in some Shaffer Seal Kits so 7-1/16 x 10M ————
the Kit will fit more than one series BOP. 7-1/16 x 10/15M 644909-01
Exploded view packing lists in each Kit will 11 x 10M ————
reveal which parts are to be discarded.
11 x 3/5/10M 644909-02
13-5/8 X 10M 3104771
13-5/8 x
644909-03
3/5/10M
SHAFFER SL MANUAL LOCK BOP
16-3/4 x 5/10M * ———– NOTE: MELCO does not include Door
SERIES KIT NO.
Seals with Seal Kits, they are sold
20 x 2M * ———–
7-1/16 x 15M 890000 separately. Each Seal Kit is to repair
* AVAILABLE UPON REQUEST one Bonnet. If repairing a Single
11 x 10M 891000
BOP, it would require two (2) Kits, a
11 x 15M 892000 NOTE: MELCO also includes Old Style Double BOP would require four (4)
Operating Piston O’Rings, Connecting Rod Kits.
13-5/8 x 3M 893000 Seal Ring, and connecting Rod Seal Retainer.
Cameron’s Kit does not include these items.
13-5/8 x 5M 894000
13-5/8 x 10M 895000
13-5/8 x 15M 896000
16-3/4 x 5M 897000

NOTE: Shaffer SL POS/LOCK Kits are


available upon request.

CAMERON TYPE QRC BOP

SERIES KIT NO.

7-1/16 x 3/5M 12327-06


8 x 3/5M 12331-10
11 x 3/5M 12331-10
12 x 3M 12333-12
16 x 2M 12333-12 Seals are available separately or in Kits. Contact the nearest MELCO
18 x 2M 12333-12 representative for component parts breakdown. MELCO also
manufactures other Blowout Preventer replacement parts and has
stocking warehouses in most strategic locations.

CAMERON, HYDRIL, SHAFFER, and WSI are registered trademarks.

Revised 7/01/08
GC-32

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO PISTONS, CONNECTING RODS, LOCKING SCREWS & CYLINDERS


FOR CAMERON TYPE QRC, SPACE SAVER AND TYPE U BLOWOUT PREVENTERS

MELCO manufactures all the metal expendable parts to fit


a Cameron QRC, SS, and Type U Blowout Preventer. All
MELCO expendable metal replacement parts meet API,
ISO, and MELCO’ S own strict Quality Programs. All parts
are stamped for material traceability requirements.

All MELCO replacement parts meet OEM requirements,


and are plated with correct alloys for each components
operating requirements.

MELCO stocks a large inventory of metal replacement


parts for immediate distribution.

NOTE: Some MELCO Part Numbers may not coincide with


Cameron’s current Part Number. Contact a MELCO
representative for crossover.

4
2

1 Operating Piston
2 Operating Cylinder
3 Ram Change Piston – Open
4 Ram Change Piston – Close
5 Ram Change Cylinder
6 Locking Screw

3 1 5
6

CAMERON TYPE U BLOWOUT PREVENTER

OPERATING OPERATING RAM CHANGE RAM CHANGE RAM CHANGE LOCKING


SERIES
PISTON * CYLINDER PISTON (OPEN) PISTON (CLOSE) CYLINDER SCREW

30320 (O/S)
7-1/16 x 3/5M 30274-2 30324 30325 30273-2 30326
667940

30320 (O/S)
7-1/16 x 10/15M 30274-2 30324 30325 30273-2 30326
667940

30364 (O/S)
11 x 3/5/10M 30274-3 30362 30363 30273-3 30365
673178

30311 (O/S)
12 x 3M 30274-1 30310 30309 30273-1 30307
679816

30311 (O/S)
13-5/8 x 5M 30274-1 30310 30309 30273-1 30307
679816

31240 (O/S)
13-5/8 x 10/15M 30274-1 31239 31238 30273-1 30307
678512

38846 (O/S)
16-3/4 x 5M 30274-6 38847 30848 30273-6 38901
689562

30847 (O/S)
20 x 2/3M 30274-4 30848 30849 30273-4 30846
690058

CAMERON is a registered trademark of The Cameron Co. * O/S denotes Old Style Operating Piston

Revised 7/01/08
GC-33

MELCO BLOWOUT PREVENTER SPECIALTIES OFFICE 915/362-0491 FAX 915/367-7921


DIVISION OF KB2 INDUSTRIES, INC.

MELCO PISTONS, CONNECTING RODS, LOCKING SCREWS & CYLINDERS


FOR CAMERON TYPE QRC, SPACE SAVER AND TYPE U BLOWOUT PREVENTERS

MELCO manufactures a wide range of other Blowout


Preventer replacement parts, including Bonnet Rebuild
Kits and Ram Rubbers.
4

1 Piston
2 Piston Rod
3 Ram Connecting Rod
4 Operating Cylinders
5 Ram Locking Screw 1

CAMERON TYPE QRC BLOWOUT PREVENTER

RAM RAM
SERIES PISTON PISTON ROD CONNECTING OPERATING LOCKING
ROD CYLINDER SCREW

6 x 3/5M 14117-1 11691-1 11740-1 11903-1 11703-1

8 x 3/5M 14117-2 11691-4 11740-4 11903-5 11703-3

11 x 3/5M 14117-2 11691-2 11740-2 11903-2 11703-2

12 x 3M 14117-3 11691-3 11740-3 11903-3 11703-2

3 1

1 Operating Piston
2 Ram Change Piston – Open
3 Ram Change Piston – Close
4 Locking Screw

CAMERON SPACE SAVER (SS) BLOWOUT PREVENTER

OPERATING RAM CHANGE RAM CHANGE LOCKING


SERIES PISTON PISTON (OPEN) PISTON (CLOSE) SCREW

6 x 3/5M 16246 16247 16248 19226

8 x 3/5M 15966 15964 16118 19224

11 x 3/5M 15966 15964 16118 19224

12 x 3M 16147 16148 16150 19225

14 x 5M 16147 16148 16150 19225

Revised 7/01/08 CAMERON is a registered trademark of The Cameron Co.


GC-34

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE QRC RAM RUBBERS


FOR CAMERON QRC BLOWOUT PREVENTERS

MELCO replacement Type QRC


Ram Rubbers and Top Seals are
molded with a compound that has
been field tested under a variety of
applications for long endurance and
wear.

MELCO Type QRC Ram Rubbers


are also offered in dual bore and
offset pipe sizes upon request.

O.D.
PIPE 6" X 3M 6" X 5M 10" X 3M 10" X 5M 12" X 3M
INCHES

C.S.O. 5660-11 5660-11 5871-14 5871-14 6500-1


1.315 5660-1 5660-1 ——– ——– ——–

1.660 5660-2 5660-2 5871-19 5871-19 ——–

1.900 5660-3 5660-3 ——– ——– ——–

2-3/8 5660-4 5660-4 5871-1 5871-1 6500-2

2-7/8 5660-5 5660-5 5871-2 5871-2 6500-16

3-1/2 5660-6 5660-6 5871-3 5871-3 6500-3

4 5660-7 5660-7 5871-5 5871-5 6500-4

4-1/2 5660-8 5660-8 5871-6 5871-6 6500-5

5 5660-10 5660-10 5871-8 5871-8 6500-7

5-1/2 ——– ——– 5871-9 5871-9 6500-8

6-5/8 ——– ——– 5871-11 5871-11 6500-10

7 ——– ——– 5871-12 5871-12 6500-11

7-5/8 ——– ——– 5871-13 5871-13 6500-12

8-5/8 ——– ——– 5871-15 5871-15 6500-13

9-5/8 ——– ——– ——– ——– 6500-15


10-3/4 ——– ——– ——– ——– 6500-20

UPPER SEAL
FITS ALL 11735-1 11735-1 11735-2 11735-2 11735-3
PIPE SIZES

CAMERON is a registered trademark of the Cameron Co.

Revised 7/01/08 © 2008 MELCO, INC.


GC-35

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO SPACE SAVER RAM RUBBERS


FOR CAMERON S.S. BLOWOUT PREVENTERS

MELCO Space Saver Ram Rubbers are


made from a specially formulated Nitrile
compound to provide long life and
durability.

MELCO also offers a variety of compounds


for special applications.

O.D. PIPE 6” 3000 Lb. 8” 3000 Lb. 10” 3000 Lb. 12” 3000 Lb. 14” 5000 Lb.

C.S.O. 16251-0 16005-0 16005-0 16175-0 16175-0

1.660 16259-9 15989-12 15989-12 ——– ——–

1.900 16259-7 15989-13 15989-13 ——– ——–

2-1/16 16259-8 19409-1 19409-1 ——– ——–

2-3/8 16259-1 15989-1 15989-1 16190-1 16190-1

2-7/8 16259-2 15989-2 15989-2 16190-2 16190-2

3-1/2 16259-3 15989-3 15989-3 16190-3 16190-3

4 16259-4 15989-4 15989-4 16190-4 16190-4

4-1/2 16259-5 15989-5 15989-5 16190-5 16190-5

5 16259-6 15989-6 15989-6 16190-6 16190-6

5-1/2 ——– 15989-7 15989-7 16190-7 16190-7

6 ——– 15989-8 15989-8 16190-8 16190-8

6-5/8 ——– 15989-9 15989-9 16190-9 16190-9

7 ——– 15989-10 15989-10 16190-10 16190-10

7-5/8 ——– 15989-11 15989-11 16190-11 16190-11

8-5/8 ——– ——– ——– 16190-12 16190-12

9-5/8 ——– ——– ——– 16190-13 16190-13


CAMERON is a registered trademark of the Cameron Co.

Revised 7/01/08 © 2008 MELCO, INC.


GC-36

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE "U" RAM RUBBERS


FOR CAMERON TYPE "U" BLOWOUT PREVENTERS

MELCO’S Type "U" Ram Rubbers are specially formulated


from a compound adaptable to most H2S gases.
Years of experience and field tests have helped MELCO
produce a durable, long lasting product under severe
working conditions.
MELCO boasts that its quality is as good as or better than
the OEM product, at a competitive price.
MELCO also offers dual offset and offset Ram Rubbers
upon request.

O.D. PIPE 7-1/16” BORE 11” BORE 13-5/8” BORE 16-3/4” BORE 21-1/4” x 2M 21-1/14” BORE
INCHES 3M, 5M, 10M, 15M 3M, 5M, 10M 3M, 5M, 10M 3M, 5M, 10M 20-3/4” x 3M 5M, 10M

C.S.O. 19473-1 19243-3 19504-3 38853-1 19249-3 40962-19

1.315 19473-2 19243-8 31215-23 ——– ——– ——–

1.660 19473-3 19243-6 31215-22 ——– ——– ——–

1.900 19473-4 19243-5 31215-28 38853-21 ——– ——–

2-1/16 19473-7 19243-4 31215-20 ——– ——– ——–

2-3/8 19473-5 19243-1 31215-1 38853-2 ——– 40962-1

2-7/8 19473-6 19243-2 31215-2 ——– 31228-2 ——–

3-1/2 19474-1 19374-1 31215-3 38853-4 31228-3 40962-3

4 19474-2 19374-2 31215-4 38853-5 31228-4 40962-4

4-1/2 19474-3 19374-3 31215-5 38853-6 31228-5 40962-5

5 19474-4 19374-5 31215-7 38853-8 31228-7 40962-7

5-1/2 19474-6 19375-1 31215-8 38853-9 31228-8 40962-8

6-5/8 ——– 19375-3 31215-10 38853-11 31228-10 40962-10

7 ——– 19375-4 31215-11 38853-12 31228-11 40962-11

7-5/8 ——– 19375-5 19506-4 38853-13 31228-12 40962-12

8-5/8 ——– 19375-6 19506-5 38853-15 31228-14 40962-13

9-5/8 ——– ——– 19506-7 38853-17 31228-16 40962-15

10-3/4 ——– ——– 38372 38853-18 31228-17 40962-20

11-3/4 ——– ——– 614227-1 38853-19 31228-18 40962-21

13-3/8 ——– ——– ——– 38853-20 19252-4 40962-22

13-5/8 ——– ——– ——– ——– 31228-24 40962-24

13-3/4 ——– ——– ——– ——– 31228-19 ——–

16 ——– ——– ——– ——– 31228-21 40962-23

18-5/8 ——– ——– ——– ——– 31228-25 ——–

UPPER SEAL
Fits All 19475 19270 19517 38863 19514 40972
Pipe Sizes

Revised 7/01/08 CAMERON is a registered trademark of the Cameron Co.


© 2008 MELCO, INC.
GC-37

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE “VBR” RAM RUBBERS & BLOCKS


FOR CAMERON TYPE “U” BLOWOUT PREVENTERS

M ELCO’ S Variable Bore Ram Rubbers (“VBR”) aredesigned to seal around a variety of pipe sizes.

M ELCO’ S also manufactures the “VBR” Ram Block in both 11” and 13-5/8” sizes to fit Cameron
Type U Blowout Preventers. M ELCO’S Finger Insert design rotates as the hydraulic pressure is
applied and the Ram Blocks begin to close allowing the Ram Rubber to seal around a variety of
pipe sizes and eliminating changing Ram Rubbers each time you change pipe size. M ELCO’ S
“VBR” Rubbers have been field tested to confirm durability.

11” 13-5/8”
ITEM DESCRIPTION
5M/10M 5M/10M

1 Assembly 2-7/8’ - 5” 645360-01 645166-01


1
1 Assembly 4-1/2” – 7” ———– 46675-01

2 Ram Block 2-7/8” - 5” 644836-01 644744-01 4


3
2 Ram Block 4-1/2” - 7” ———– 46671-01

3 VBR 2-7/8” - 5” 644926-01 645089-01

3 VBR 4-1/2” - 7” ———– 644924-01

4 Top Seal (All) 19270 644223-02

Note: M ELCO “VBR” Rubbers and Top Seals do not fit Standard Type U Ram Blocks, 2
but are interchangeable with OEM Rubbers & Blocks.

CAMERON is a registered trademark.

Revised 7/01/08 © 2008 MELCO, INC.


GC-38

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE "U" RAM BLOCKS


FOR CAMERON TYPE "U" BLOWOUT PREVENTERS

M ELCO manufactures replacement Ram


Blocks for Cameron Type "U" Blowout
Preventers. All M ELCO manufactured
Blocks are made to OEM specifications and
from certified materials. All Ram Blocks
are tested and have traceability
documentation, and meet ISO, API, and
M ELCO’ S own Quality Programs.
ASSEMBLY
M ELCO offers the Type "U" Ram Blocks in
a variety of Preventer working pressures
BLOCK and pipe sizes.

MELCO Ram Block Part Number is for Block only.


MELCO Assembly Part Number is for Block, Top Seal, and Ram Rubber.

PIPE 7-1/16 x 3/5/10/15M 11 x 3/5/10M 13-5/8 x 3/5/10M


SIZE RAM BLOCK ASSEMBLY RAM BLOCK ASSEMBLY RAM BLOCK ASSEMBLY

CSO 44102-01 44226-01 44118-01 44233-01 44147-01 44244-01

1.660 44102-03 44226-05 44118-02 44233-02 44148-05 44244-04

1.900 44102-04 44226-06 44118-03 44233-03 44148-07 44244-27

2-3/8 44102-05 44226-08 44118-05 44233-05 44148-01 44244-19

2-7/8 44102-06 44226-09 44118-06 44233-06 44148-02 44244-06

3-1/2 44104-01 44226-10 44119-01 44233-07 44149-01 44244-07

4 44104-02 44226-11 44119-02 44233-09 44149-02 44244-08

4-1/2 44104-03 44226-12 44119-03 44233-10 44149-03 44244-09

5 44104-04 44226-13 44119-05 44233-13 44150-02 44244-11

5-1/2 44104-07 44226-14 44120-01 44233-14 44150-03 44244-12

6-5/8 ——– ——– 44120-03 44233-17 44150-05 44244-22

7 ——– ——– 44120-04 44233-18 44151-01 44244-14

7-5/8 ——– ——– 44120-05 44233-19 44151-02 44244-15

8-5/8 ——– ——– 44120-06 44233-20 44151-03 44244-16

9-5/8 ——– ——– ——– ——– 44151-05 44244-17

10-3/4 ——– ——– ——– ——– 44152-01 44244-18

11-3/4 ——– ——– ——– ——– 614208-01 44244-26

NOTE: MELCO also offers 11 x 15M, 13-5/8 x 15M, 16-3/4 x 3/5/10M, 21-1/4 x 2M, and 21-1/4 x 3M Ram Blocks. MELCO
manufactures the same series in Shear Ram Blocks. Contact a MELCO representative for additional information.

CAMERON is a registered trademark of the Cameron Co.

Revised 7/01/08 © 2008 MELCO, INC.


GC-39

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE U SHEAR RAM BLOCKS


FOR CAMERON TYPE U BLOWOUT PREVENTERS

MELCO manufactures "SBR" style Ram Blocks and Ram


Rubbers for Cameron Type U Blowout Preventers.
(SBR – Shear Blind Rams)
MELCO Type U Shear Blind Ram Blocks meet OEM
standards, and comply with MELCO’ S own strict Quality
Assurance Program. Each set of Ram Blocks are backed
by material certifications and inspection documentation.
All Ram Blocks are made from specified materials to
ensure proper applications and resistance to H2S gases.
All MELCO Ram Blocks are stress tested before
distribution.

4
1 Right Side Packer
7-1/16 x 5/10/15M 2 Left Side Packer
3 Blade Packer
DESCRIPTION PART NO.
4 Top Seal
Right Side Packer Paddle 49358-01 5 Upper Block

Left Side Packer Paddle 49358-02 1 5

Combination Packer 49347-01


2
Top Seal 19475

Upper Block 46210-01


3
Lower Block 46212-02

Upper Assembly 46792-01


NOTE: 7-1/16 x 5/10/15M Face Packer and Side Packer
Lower Assembly 46792-02 Rubbers are not illustrated in above view.

11 x 5/10M 13-5/8 x 5/10M

DESCRIPTION PART NO. DESCRIPTION PART NO.

Right Side Packer 46751-04 Right Side Packer 46751-01


Left Side Packer 46752-04 Left Side Packer 46752-01
Blade Packer 46910-04 Blade Packer 46910-01
Top Seal 19270 Top Seal 19517
Upper Block 49009-01 Upper Block 46749-01
Lower Block 49010-01 Lower Block 46750-01
Upper Assembly 49392-01 Upper Assembly 46748-01
Lower Assembly 49392-02 Lower Assembly 46748-02

CAMERON is a registered trademark of the Cameron Co.

Revised 7/01/08 © 2008 MELCO, INC.


GC-40

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE "MSP" PACKING UNIT & SEALS


FOR HYDRIL TYPE "MSP" BLOWOUT PREVENTERS

M ELCO offers a replacement Packing Unit


to fit Hydril’s 20” x 2M MSP Annular
Preventer. M ELCO’ S replacement Unit is
available in both natural rubber or synthetic
(nitrile) rubber.

Synthetic Units are for oil base drilling


fluids under normal temperature operating
conditions.

Natural rubber Units are for water base


drilling fluids at normal operating
temperatures with low temperature
flexibility.

20” x 2M MSP PACKING UNITS


20” x 2M MSP ANNULAR SEALS
TYPE UNIT PART NO.

ITEM QTY DESCRIPTION PART NO. Synthetic 202-37375-S


Natural 202-37375-N
1 1 Head Gasket 202-37377

2 2 Medium Seal Ring 202-37379

3 2 Small Seal Ring 202-37380

1
4 2 Large Seal Ring 202-37378
2

5 1 Body Seal Ring 202-37381

3
——– 1 Complete Seal Kit 202-50702
4

M ELCO’ S 20” x 2M MSP replacement Seals are


5
available both as individual seals or complete seal
kits. All M ELCO Replacement seals are date coded
to indicate manufacture date. Each seal is marked
with a traceability code number for ISO-9002
traceability requirements.
HYDRIL is a registered trademark of The Hydril Co.

Revised 7/01/08 © 2008 MELCO, INC.


GC-41

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE "GK" PACKING UNITS


FOR HYDRIL TYPE "GK" BLOWOUT PREVENTERS

MELCO manufactures replacement Packing Units to fit all


Hydril GK Annular Blowout Preventers. MELCO’S
replacement Packing Units are available in both natural
and synthetic compounds. MELCO’ S Packing Unit
compounds have been developed specifically for
longevity, but are flexible enough for complete closure in
open hole situations.

MELCO’S Packing Units are tested before sale using API


test standards in both open hole conditions and on drill
pipe. All Packing Units are subject to a drift test after
performing Annular test on rubber to confirm that they
will open back up to standard size.

MELCO is not just a rubber company, we take pride in


the fact that we produce Blowout Preventer replacement
parts, both metal and rubber. Years of experience and
testing has helped MELCO become a major player in the
HEAD
LOCKING industry.
SCREW

RUBBER TYPE
HEAD
SERIES LOCKING
SCREW
SYNTHETIC NATURAL
PACKING
UNIT
6” x 3M 63-31078-S 63-31078-N 103-31607

6” x 5M 65-30667-S 65-30667-N 65-30695

8” x 3M 83-32603-S 83-32603-N 103-31607

10” x 3M 103-31818-S 103-31818-N 103-31607

10” x 5M 105-31401-S 105-31401-N 105-31407

12” x 3M 123-30732-S 123-30732-N 65-30695

13-5/8” x 5M 135-38148-S 135-38148-N 105-31407

HYDRIL is a registered trademark of The Hydril Co.

Revised 7/01/08 © 2008 MELCO, INC.


GC-42

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE "GK" SEAL KITS


FOR HYDRIL TYPE "GK" BLOWOUT PREVENTERS

MELCO manufactures replacement Seal Kits to fit


HEAD GASKET SEAL
all Hydril GK Annular Blowout Preventers.
UPPER PISTON SEAL
MELCO’S Seal Kits are available both as individual
Seals and as Kits. All MELCO Seals are molded
oversize, then ground back down to size to
assure our Quality is the same standard as PISTON HEAD SEAL
offered by the OEM.

MELCO also manufactures the Piston Indicator LOWER PISTON SEAL


Seal, which is used on old style GK Annular
PISTON INDICATOR SEAL
Blowout Preventers to check the location of the
piston. Newer model GK Annular Blowout
Preventers do not require this seal.

HEAD UPPER PISTON LOWER COMPLETE PISTON


SERIES GASKET PISTON HEAD PISTON SEAL INDICATOR
SEAL SEAL SEAL SEAL KIT SEAL

6” x 3M 63-31602 63-31603 103-31604 63-15614 63-50683 100-29644

6” x 5M 65-30690 65-30689 65-30688 65-30705 65-50684 100-29644

8” x 3M 83-32868 83-32870 83-32871 83-32869 83-50685 100-29644

8” x 5M 85-33508 105-32599 123-30735 65-30689 85-50686 100-29644

10” x 3M 103-31809 103-31808 103-31807 103-31604 103-50687 100-29644

10” x 5M 105-31402 105-31403 123-30736 105-32599 105-50688 100-29644

12” x 3M 123-30738 123-30736 123-30737 123-30735 123-50689 100-29644

13-5/8” x 5M 135-38150 135-38151 135-38152 135-38165 135-50690 100-29644

13-5/8” x 5M
123-31738 135-38151 135-38152 135-38165 135-50691 * 100-29644
Latched Head

QTY REQ’D 1 2 2 2 1 N/A

* To complete the Seal Kit for a 13-5/8” x 5M Latched Head GK Annular Blowout Preventer,
HYDRIL is a registered trademark of The Hydril Co.
(1) Part #202-37381 Head Seal is also required.

Revised 7/01/08 © 2008 MELCO, INC.


GC-43

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE "GL" PACKING UNIT & SEALS


FOR HYDRIL 13-5/8” x 5M TYPE "GL" BLOWOUT PREVENTERS

MELCO manufactures replacement Packing Units


and Seals to fit Hydril’s 13-5/8” x 5M “GL”
Blowout Preventer.

MELCO’S ”GL” style Packing Unit is available in


both synthetic and natural rubber (NR) (NBR).

MELCO’S Packing Units are tested before sale to


strict API guidelines and standards. All Packing
Units are subjected to a drift test after
performing Annular test to confirm uniformity.

MELCO uses only the highest quality compounds


in the manufacture of these products, with
traceability records kept on file on each rubber
and batch of raw material.
ITEM NO.
DESCRIPTION PART NO.
NO. REQ’D.
13-5/8” x 5M GL PACKING UNITS
1 O’Ring 1 135-48728

2 Head Seal 1 135-50084 TYPE UNIT PART NO.


3 Head Gasket 1 135-40912
Synthetic 135-46823-S
4 Non-Extrusion Ring, Upper 2 135-46826
Natural 135-46823-N
5 Double “U” Seal, Upper 1 135-46825

Non-Extrusion Ring,
6 2 135-46828
Middle
7 Double “U” Seal, Middle 1 135-46827 13
1
8 Non-Extrusion Ring, Inner 2 135-41480
9 Double “U” Seal, Inner 1 135-41479
2
10 Non-Extrusion Ring, Lower 2 135-40914
3
11 Double “U” Seal, Lower 1 135-40913 4

12 O’Ring 1 135-46830 5

13 O’Ring 20 135-42382 6

Complete Seal Kit 1 135-50679 7

8
Note: MELCO’S Seals are available both individually 9
and as Seal Kits.
10

MELCO’S ”GL” Style Packing Unit uses the “Old” Style 11

Packing Unit Insert, similar to the “GK” Style Insert. 12

HYDRIL and GL are registered trademarks of The Hydril Co.

Revised 7/01/08 © 2008 MELCO, INC.


GC-44

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

MELCO TYPE "V" RAM RUBBERS


FOR HYDRIL TYPE "V" BLOWOUT PREVENTERS

M ELCO’S Type "V" Ram Rubbers are


manufactured from a specially formulated
compound for long endurance. All Ram
Rubbers are manufactured under strict
Quality Control to assure the customer of
the best product available.

M ELCO also offers offset and dual bore pipe


sizes upon special request.

O.D. PIPE 11” x 3M 11” x 5M 12” x 3M 13-5/8” x 5M

C.S.O. 3101120-1 3101120-1 3101470-1 3101470-1

1.315 3101120-2 3101120-2 3101470-2 3101470-2

1.900 3101120-3 3101120-3 3101470-3 3101470-3

2-1/16 3101120-4 3101120-4 3101470-4 3101470-4

2-3/8 3101120-5 3101120-5 3101470-5 3101470-5

2-7/8 3101120-6 3101120-6 3101470-6 3101470-6

3-1/2 3101120-7 3101120-7 3101470-7 3101470-7

4 3101120-8 3101120-8 3101470-8 3101470-8

4-1/2 3101114-1 3101114-1 3101470-9 3101470-9

5 3101114-2 3101114-2 3101474-1 3101474-1

5-1/2 3101114-3 3101114-3 3101474-2 3101474-2

6 3101114-4 3101114-4 3101474-3 3101474-3

6-5/8 3101114-5 3101114-5 3101474-4 3101474-4

7 3101114-6 3101114-6 3101474-5 3101474-5

7-5/8 3101114-7 3101114-7 3101474-6 3101474-6

8-5/8 3101114-8 3101114-8 3101474-7 3101474-7

9-5/8 ——– ——– 3101474-8 3101474-8

10-3/4 ——– ——– 3101474-9 3101474-9

UPPER SEAL
Fits All 3101115 3101115 3101477 3101477
Pipe Sizes

HYDRIL is a registered trademark of The Hydril Co.

Revised 7/01/08 © 2008 MELCO, INC.


GC-45

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE "X" RAM RUBBERS


FOR HYDRIL 13-5/8 x 10M TYPE "X" BLOWOUT PREVENTERS

O.D. PIPE 13-5/8” x 10M

C.S.O. 3100966-1

1.315 3100966-2

1.900 3100966-3
MELCO’S replacement Type "X" Ram Rubbers
2-1/16 3100966-4 have been field tested under high pressure
2-3/8 3100967-1 conditions. Melco’s strict Quality Control
2-7/8 3100967-2
guarantees the customer a product that has
long endurance under severe working
3-1/2 3100967-3
conditions.
4 3100967-4

4-1/2 3100967-5
MELCO also offers dual bore and offset pipe
and casing sizes upon special request.
5 3100967-6

5-1/2 3100967-7 When you are under pressure for a good


6 3100967-8 quality product, contact MELCO or one of our
authorized Agents.
6-5/8 3100967-9

7 3100967-10 MELCO is not just another rubber company,


7-5/8 3100967-11 we specialize in blowout preventer
replacement parts. Our understanding of
8-5/8 3100967-12
blowout preventers and their application
9-5/8 3100967-13 guarantees our customers they are getting
10-3/4 3100967-14 the best product available at competitive
UPPER SEAL
prices.
Fits All 3104956
Pipe Sizes

HYDRIL is a registered trademark of The Hydril Co.

Revised 7/01/08 © 2008 MELCO, INC.


GC-46

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO K-10 & K-20 TYPE


PULSATION DAMPENER REPLACEMENT PARTS

MELCO manufactures replacement parts to fit


K-10 and K-20 Pulsation Dampeners. Each
rubber part is precision molded using the
highest quality compounds, and conforms to
ISO-9002 traceability requirements.

MELCO’s high standard of Quality Control


guarantees each part MELCO manufactures to
be free from defects due to workmanship and
material, when used in the service and
pressure range for which they are
manufactured.
K-20 Diaphragm
1500-3000-5000 psi The unique, contoured design of MELCO’s
diaphragm insures long life and less stress in
critical areas as it works in a pulsating motion
within the body of the dampener.

MELCO’s standard diaphragm is composed of


compounds applicable in water and most
hydrocarbons. Other compounds are available
for specific applications.

MELCO also furnishes other replacement parts


for the pulsation dampener as indicated in the
exploded view on the opposite page.

MELCO also has charging hose assemblies,


K-10 Diaphragm complete with hose, gauge, and valve
1500-3000-5000 psi connections for dampeners and charging
bottles.

Revised 7/01/08 © 2008 MELCO, INC.


GC-47

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO K-10 & K-20 PULSATION DAMPENER REPLACEMENT PARTS

K-10 PULSATION DAMPENER


9
Item Part 1500 psi 3000 psi 5000 psi

1 Diaphragm 41586 41586 41586

2 Stabilizer ——– 45808 45808


7
3 Stabilizer Plate ——– 37017 37017
8
6
4 Lock Washer ——– 36985 36985

10 5 Screw ——– 45559 45559

6 Gauge 38937 38937 38937

7 Valve 33844 33844 33844

8 Valve Cap 33845 33845 33845

5 9 Screw 41594 41594 41594

4 10 Hex Nut 46937 39958 35508

3 11 Stud Bolt 41588 41593 36270

12 Bottom Plate Gasket ——– 38101 38101

13 Cap Screw ——– 33843 38583


2
14 Charging Hose Assy 38010 38010 38010

K-20 PULSATION DAMPENER


1
Item Part 1500 psi 3000 psi 5000 psi

1 Diaphragm 35504 35504 35504

2 Stabilizer ——– 37016 37016

3 Stabilizer Plate ——– 37017 37017

4 Lock Washer ——– 36985 36985

11 5 Screw ——– 37018 37018

6 Gauge 38937 38937 38937

7 Valve 33844 33844 33844

8 Valve Cap 33845 33845 33845

9 Screw 4092 4092 4092

10 Hex Nut 37825 35508 38585

11 Stud Bolt 37824 35507 38584

12 Bottom Plate Gasket ——– 35616 35616

13 Cap Screw ——– 33843 38583

14 Charging Hose Assy 38010 38010 38010

12
14

13

CHARGING HOSE ASSEMBLY

Revised 7/01/08 © 2008 MELCO, INC.


GC-48

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO "IP" TYPE


PULSATION DAMPENER REPLACEMENT PARTS
(FOR INDUSTRIAL AND PRODUCTION PUMPS)

MELCO manufactures replacement parts to fit


the "IP" Type Pulsation Dampeners. Each
diaphragm is precision molded using the
highest quality compounds demanded by tough
oilfield applications.

MELCO’s "IP" diaphragm is designed to insure


longer life and less stress in critical areas as it
works in a pulsation motion within the body of
the dampener. The diaphragm is constructed
with a stainless steel insert molded into the
bottom to prevent extrusion through the
bottom flange connection.

MELCO’s high standard of quality control


guarantees each part MELCO manufactures to
be free of defects due to workmanship and
material when used in the service and pressure
range for which they are manufactured.

The MELCO "IP" diaphragm is available in 1,


2-1/2, and 5 gallon series and additional "IP"
replacement parts are available upon request.

The MELCO diaphragm is available in a variety


of Elastomer compounds for different
temperature ratings and field applications, and
for a variety of toxic and corrosive fluids or
gases.

Revised 7/01/08 © 2008 MELCO, INC.


GC-49

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO "IP" TYPE PULSATION DAMPENER REPLACEMENT PARTS

1 GALLON SERIES
Qty Item 275 psi 3600 psi 6000 psi

1 Lifting Eye 3102498 3102498 3102498

1 Charging Valve 1920049-1 1920049-1 ——–

1 Diaphragm 1-3102540-* 1-3102540-* 1-3102540-*

1 Backup Ring ——– 3102542 3102542

1 Bottom Plate 3102787 3102717 3103058

1 Ring Gasket ——– R35 R32

4 Jam Nut 900063-10 ——– ——–

8 Jam Nut ——– 3102823-1 900063-20

4 Stud Bolt 190095-05026 ——– ——–

8 Stud Bolt ——– 1900096-09048 900096-10058

4 Stud Nut 190036-05 ——– ——–

8 Stud Nut ——– 1900035-09 1900035-10

2-1/2 GALLON SERIES


Qty Item 275 psi 3600 psi 6000 psi

1 Lifting Eye 3102498 3102498 3102498

1 Charging Valve 1920049-1 1920049-1 ——–

1 Diaphragm 2-3102229-* 2-3102229-* 2-3102229-*

1 Backup Ring ——– 3102230 3102230

1 Bottom Plate 3102227 3102238 3102520

1 Ring Gasket ——– R39 R38

8 Jam Nut 1900063-10 3102823-2 1900063-24

8 Stud Bolt 190095-05026 1900096-10052 1900096-12068

8 Stud Nut 190036-05 1900035-10 1900035-12

5 GALLON SERIES
Qty Item 275 psi 3600 psi 6000 psi

1 Lifting Eye 3102498 3102498 3102498

1 Charging Valve 1920049-1 1920049-1 ——–

1 Diaphragm 5-3102536-* 5-3102536-* 5-3102536-*

1 Backup Ring ——– 3102230 3102230

1 Bottom Plate 3102227 3102238 3102520

1 Ring Gasket ——– R39 R38

8 Jam Nut 1900063-10 3102823-2 1900063-24

8 Stud Bolt 190095-05026 1900096-10052 1900096-12068

8 Stud Nut 190036-05 1900035-10 1900035-12

* Suffix denotes Elastomer Compound (see below):


01 - (NBR) NITRILE (BUNA-N) 02 - (CIIR) BUTYL
03 - (EPDM) 04 - (ECO) HYDRIN
05 - (CSM) HYPALON 06 - (NR) NATURAL RUBBER
07 - (HSN) HYDROGENATED NITRILE 08 - (FKM) FLUOROCARBON
09 - (EPR) VISTALON 10 - (CR) NEOPRENE

Revised 7/01/08 © 2008 MELCO, INC.


GC-50

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

DIAPHRAGMS FOR K-10, K-20, & "IP" TYPE


PULSATION DAMPENERS

K-10 K-20

IP-1 IP-2½ IP-5

ELASTOMER RECOMMENDATION CHART

MATERIAL TEMPERATURE
RECOMMENDED FOR:
(-*) RANGE

Alcohols, allyl alcohol, ammonium sulfide, amyl ether, animal fats, anti-freeze, ASTM Oils #1, 2, 3, barium salts,
0° to 212°F boric acid, brines, butane, calcium salts, carbonic acid, castor oil, cooper chloride, crude oil, cyclohexane,
(NBR)
(-18°C to 100°C) denatured alcohol, diesel oil, ethyl chloride, fuel oil, glucose, glycerin, grease, jet fuels, leaded gasoline, lime,
NITRILE
Intermittent: linseed oil, LPG, methane, methanol, mineral oil, naphtha, non-polar hydrocarbons, petroleum base hydraulic
(BUNA-N)
Up to 250°F fluids, petroleum based lubrication oils, potassium bromide, potassium chloride, propane, salt solutions, water,
(-01)
(121°C) salt water, sewage, sodium carbonate, sodium sulfide, soybean oil, stearic acid, tannic acid, stoddard solvent,
tetrachlroethylene, transformer oil, turbide oil, turpentine, zinc sulfate.

Acetone, alcohols, allyl alcohol, ammonium carbonate, ammonium sulfide, amyl alcohol, aniline oil, barium
-40°F to 212°F sulfate, bleach solutions, copper sulfate, boric acid, brines, butyl alcohol, calcium salts, carbon dioxide, carbonic
(CIIR) (-40°C to 100°C) acid, citric acid, copper chloride, denatured alcohol, fluorocarbon oils, glucose, glycerin, glycols, hydrochloric acid
BUTYL Intermittent: (25%), hydrofluoric acid (10%), hydrogen sulfide, isopropyl alcohol, lead acetate, lead sulfamate, lime, MEK,
(-02) Up to 275°F magnesium hydroxide, methanol, methyl alcohol, methylchloride, phosphoric acid, potassium salts, Pydraul, salt
(135°C) solutions, salt water, Skydrol 500 & 7000, sodium carbonate, sodium sulfide, sulfuric acid (25%), tannic acid
water.

Revised 7/01/08 © 2008 MELCO, INC.


GC-51

MELCO BLOWOUT PREVENTER SPECIALTIES OFFICE 915/362-0491 FAX 915/367-7921


DIVISION OF KB2 INDUSTRIES, INC.

ELASTOMER RECOMMENDATION CHART FOR DIAPHRAGMS


FOR K-10, K-20, & "IP" TYPE PULSATION DAMPENERS
MATERIAL TEMPERATURE
RECOMMENDED FOR:
(-*) RANGE

Acetic acid, acetone, alcohols, allyl alcohol, aluminum acetate, ammonium hydroxide, ammonium sulfide, amy
alcohol, anti-freeze (glycol based), barium sulfate, bases, bleach solutions, boric acid, brine, butyl alcohol, calcium
-40° to 250°F
salts, carbonic acid, chrome plating solution, citric acid, copper chloride, copper sulfate, dilute acids, ethylene
(-40°C to 100°C)
(EPDM) chlorohydrin, ethylene glycol, fluorocarbon oils, formaldehyde, glucose, glycerin, glycerol, glycols, hydrogen,
Intermittent:
(-03) hydrogen peroxide, hydrogen sulfide, isopropyl alcohol, ketones, lead acetate, lead sulfamate, lime, magnesium
Up to 300°F
hydroxide, methanol, methyl alcohol, phosphoric acid, potassium salts, Pydrauls, salt solutions, salt water, Skydrol
(149°C)
500 & 7000, sodium carbonate, sodium sulfide, steam, sulfuric acid (25%), tannic acid, zinc
sulfate.

Amyl alcohol, arsenic acid, asphalt, ASTM fuel A, ASTM oil #1, 2, 3, barium sulfate, barium salts, borax, boric acid,
-40° to 250°F
brines, butane, calcium chloride, calcium hydroxide, carbonic acid, castor oil, chlorox, crude oil, cutting fluid,
(ECO) (-40°C to 121°C)
cyclohexane, denatured alcohol, ethylene glycol, fuel oil, diesel oil, gasohols, gasoline, glucose, glycerin, glycerol,
HYDRIN Intermittent:
isopropyl alcohol, jet fuel, kerosene, linseed oil, LPG, lubrication oils, magnesium hydroxide, methane, Methanol,
(-04) Up to 275°F
methyl alcohol, mineral oil, naphtha, natural gas, non-polar hydrocarbons, potassium salts, propane, salt solutions,
(135°C)
silicone oil, sodium carbonate, stoddard solvent, turbine oil, turpentine unleaded gasoline, water.

Alcohols, allyl alcohol, ammonium sulfide, anti-freeze, bleach solutions, boric acid, brines, butyl alcohol, calcium
-10° to 250°F
carbonate, calcium chloride, calcium salts, carbon dioxide, carbonic acid, castor oil, chlorox , citric acid, copper
(CSM) (-23°C to 121°C)
chloride, copper sulfate, denatured alcohol, ethylene glycol, formaldehyde, glucose, glycerin, glycols, hydrochloric
HYPALON Intermittent:
acid (cold), hydrofluoric acid (cold), hydrogen peroxide, isopropyl alcohol, lead nitrate, lime, magnesium hydroxide,
(-05) Up to 275°F
methanol, methyl alcohol, mineral acids, phosphoric acid, potassium salts, salt solutions, salt water, sewage,
(135°C)
sodium carbonate, sodium nitrate sodium sulfide, sulfuric acid, tannic acid, urea, water, zinc sulfate.

-40° to 158°F Abrasive slurries, alcohols, allyl alcohol, aluminum acetate, aluminum salts, ammonium salts, boric acid, brines,
(NR)
(-40°C to 70°C) butyl alcohol, calcium salts, carbon dioxide, carbonic acid, castor oil, citric acid, denatured alcohol, detergent
NATURAL
Intermittent: solutions, copper sulfate, dilute acids, ethylene glycol, glucose, glycerin, hydrochloric acid (37%-cold), hydrofluoric
RUBBER
Up to 250°F acid (10%), isopropyl alcohol, lead acetate, lead sulfamate, lime, methanol, methyl alcohol, potassium salts, salt
(-06)
(121°C) solutions, salt water, sodium carbonate, sodium sulfide, sulfuric acid (25%), tannic acid, urea, water, zinc sulfate.

Alcohols, allyl alcohol, ammonium sulfide, amyl ether, ASTM Oils #1, 2, 3, barium salts, boric acid, brines, butane,
calcium salts, carbon dioxide, carbonic acid, castor oil, copper chloride, crude oil, cyclohexane, denatured alcohol,
(HSN) -0° to 250°F
diesel oil, ethyl chloride, ethylene, ethylene glycol, fuel oil, glucose, glycerin, glycerol, grease, hydrogen sulfide
HYDRO- (-18°C to 121°C)
(<3%), jet fuels, leaded gasoline, lime, LPG, methanol, non-polar hydrocarbons, petroleum base hydraulic fluids,
GENATED Intermittent:
petroleum based lubrication oils, methane, mineral oil, mineral spirits, naphtha, potassium bromide, potassium
NITRILE Up to 300°F
chloride, propane, salt solutions, salt water, sewage, sodium carbonate, sodium sulfide, stearic acid, stoddard
(-07) (149°C)
solvent, sour crude oil and gas, tannic acid, tetrachlroethylene, transformer oil, turbide oil, turpentine, urea, water,
zinc sulfate.

Acetylene, aliphatic and aromatic hydrocarbons, ammonium carbonate, anhydrous bromine, anilines (150°F),
ASTM Fuels A, B, C, ASTM Oils 1, 2, 3, barium sulfate, benzyl alcohol, boric acid, bromine, bromine water, butane,
-20° to 375°F
(FKM) butyl alcohol, carbon sulfide, carbonic acid, castor oil, chlorinated solvents, chlorine, chloroform, chlorox, copper
(-7°C to 191°C)
FLUORO- chloride, copper sulfate, cyclohexane, diesel oil, Dowtherm A, ethyl alcohol, fuel oil, gasoline, halogenated
Intermittent:
CARBON hydrocarbons, hydroclhoric acids, hydrofluoric acids, isopropyl alcohol, jet fuels, lead sulfamate, LPG, lubrication
Up to 400°F
(-08) oils, magnesium hydroxide, methyl chloride, methyl formate, mineral acids, petroleum ether, phosphoric acid,
(204°C)
potassium salts, Pydrauls, sodium sulfide, sour alcohols, stoddard solvent, sulfuric acid, tannic acid,
tetrachloroethylene, toluene, transformer oil, turbine oil, turpentine, zinc sulfate.

Acetic acid, acetone, alcohols, allyl alcohol, aluminum acetate, ammonium hydroxide, ammonium sulfide, amyl
-40° to 250°F
alcohol, anti-freeze (glycol based), barium sulfate, bases, bleach solutions, boric acid, brine, butyl alcohol, calcium
(EPR) (-40°C to 121°C)
slats, carbonic acid, citric acid, copper chloride, copper sulfate, dilute acids, Dkydrol 500 & 7000, ethylene
VISTALON Intermittent:
chlorohydrin, ethylene glycol, glycols, hydrogen, hydrogen peroxide, hydrogen sulfide, isopropyl alcohol, ketones,
(-09) Up to 300°F
lead acetate, lead sulfamate, lime, magnesium hydroxide, methanol, methyl alcohol, phosphoric acid, potassium
(149°C)
salts, Pydrauls, salt solutions, salt water, sodium carbonate, sodium sulfide, steam, sulfuric acid (25%), tannic acid.

Allyl alcohol, aluminum acetate, aluminum salts, ammonium sulfide, amyl alcohol, anhydrous ammonia, anti-
-20° to 212°F freeze, ASTM Fuel A, ASTM Oil 1, barium sulfide, boric acid, brines, butane, butyl alcohol, calcium carbonate,
(CR) (-29°C to 100°C) calcium chloride, calcium hyudroxide, calcium sulfate, carbonic acid, castor oil, chlorox, citric acid, copper sulfate,
NEOPRENE Intermittent: denatured alcohol, ethyl alcohol, ethylene glycol, glucose, glycerin, glycols, hydrochloric acid (10%), hydrofluoric
(-10) Up to 250°F acid (10%), hydrogen peroxide (3%), isopropyl alcohol, lead acetate, lead sulfamate, lime, magnesium salts, methyl
(121°C) alcohol, phosphoric acid (50%), potassium salts, sodium carbonate, sodium nitrite, sodium sulfide, sulfuric acid
(25%), tannic acid, transformer oil.

Revised 7/01/08 © 2008 MELCO, INC.


GC-52

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO PD-55 REPLACEMENT DIAPHRAGMS


FOR CONTINENTAL EMSCO PULSATION DAMPENERS

MELCO manufactures replacement parts to fit


Continental Emsco PD 43 and PD 53 Pulsation
Dampeners. Each diaphragm rubber is precision
molded using the same high quality elastomers
that were developed for MELCO’s K-20 Hydril
series diaphragms. Field tests have concluded
this compound to be supurb in the Emsco PD
application.

MELCO’s standard diaphragm compound is


applicable in water and most hydrocarbons.
Other compounds are available for different
applications upon request.

PD 43 and PD 53 DIAPHRAGM

Part #
Item Description
PD 43-45 PD 53-55 2 3

1 Diaphragm 6922-0086-00 6922-0003-00


2 Guage 38937 38937
3 Valve 7602-291077 7602-291077

3000# Gasket 280-370 280-370


4
5000# Gasket 280-390 280-390 1

5 Bottom Plug 6922-0019-00 6922-0019-00

6 Charging Hose Assy 7503-1000-20 7503-1000-20

4
CHARGING HOSE ASSEMBLY

CONTINENTAL EMSCO and HYDRIL are registered trademarks.

Revised 7/01/08 © 2008 MELCO, INC.


GC-53

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO ACCUMULATOR REPLACEMENT PARTS


FOR KOOMEY, STEWART & STEVENSON, SHAFFER, & VALVCON ACCUMULATORS

MELCO offers a wide range of Accumulator


replacement parts to fit Koomey, Stewart &
Stevens, Shaffer, and Valvcon Accumulators.
MELCO’S parts will interchange with the
Accumulators listed above.
MELCO also offers complete Accumulators
manufactured to customers specifications or can
rebuild or expand customers original Accumulator.
Purchase of used or reconditioned Accumulators
are addressed by a sister company.

PART NO. DESCRIPTION PART NO. DESCRIPTION

0902-0100 Charging & Guage Assembly 1111-3100 1” Full Flow Air Operated Regulator

1242-0100 1/4” Air Valve For Remote Stand


0902-0101 Air Chuck
1330-4103 Remote Valve Handle
0902-0300 Bladder Pull Rod (All)
1330-4104 4-Way Valve Handle
0910-1303 Junction Box Gasket (16 Hole)
1330-4100 1” 4-Way Valve
1000-3101 Valve Guard
1330-4101 Rotor For 1” 4-Way Valve

1000-4105 Anti-Extrusion Ring 1320-4197 4-Way Valve Repair Kit

1000-7102 10 Gallon Bladder 1390-0100 2-Way Bypass Valve

1000-9102 11 Gallon Bladder 1390-1101 Bypass Valve Rotor

1390-1199 Bypass Valve Repair Kit


1000-9464 15 Gallon Bladder
1601-1100 1/2” Inline Check Valve
1010-1102 Charging Valve (80 Gallon Ball)
1601-3100 1” Inline Check Valve
MKR Manual Regulator
1110-2100
3/4” Full Flow w/1” Outlet 1700-1100 3/4” Relief Valve (1750 PSI)
Regulator Valve Repair Kit
1110-2199 1700-2100 3/4” Relief Valve (3500 PSI)
(For 1110-2100)

MKR Manual Regulator 1700-3100 3/4” Relief Valve (5500 PSI)


1110-3100
1” Full Flow w/1-1/2” Outlet
2200-0100 Electric Pressure Switch
Regulator Valve Repair Kit
1110-3199
(For 1110-3100) 2200-0199 Repair Kit – Electric Pressure Switch

KOOMEY, STEWART & STEVENSON, SHAFFER, and VALVCON are registered trademarks.

Revised 7/01/08 © 2008 MELCO, INC.


GC-54

MELCO BLOWOUT PREVENTER SPECIALTIES OFFICE 915/362-0491 FAX 915/367-7921


DIVISION OF KB2 INDUSTRIES, INC.

MELCO ACCUMULATOR REPLACEMENT PARTS


FOR KOOMEY, STEWART & STEVENSON, SHAFFER, & VALVCON ACCUMULATORS

PART NO. DESCRIPTION

2250-0100 Air Pressure Switch (3000 PSI)

2250-0199 Repair Kit – Air Pressure Switch

3000-2118 Crosshead Stud Seal – Union Pump

3000-2122 Valve – Union Triplex Pump

3000-2123 Valve Seat – Union Triplex Pump

3000-2124 Valve Spring – Union Triplex Pump PART NO. DESCRIPTION

Discharge Valve Cover Gasket 7400-0100 Remote "Annular" Sticker


3000-2128
Union Triplex Pump
7400-0200 Remote "Flo Line" Sticker
Stuffing Box Gasket
3000-2129
Union Triplex Pump 7400-0500 Remote "Open/Close" Sticker

3000-3106 3/4” Plunger Packing 7400-0750 Remote "Shear Ram" Sticker

3001-4104 7/8” Plunger Packing 7400-1100 Remote "Pipe Ram" Sticker

1” Plunger Packing 7400-2100 Remote "Blind Ram" Sticker


3001-5104
50:1 Alemite Pump
7400-3100 Remote "Choke Line" Sticker
Trip Rod Lower Nut
3020-0121
50:1 Alemite Pump 7400-4100 Remote "Kill Line" Sticker
Trip Rod Upper Nut
3030-0131 7410-0300 "Annular" Name Plate
50:1 Alemite Pump

3020-0133 Trip Rod – 50:1 Alemite Pump 7410-0500 "Blind Ram" Name Plate

7410-0700 "Pipe Ram" Name Plate


3020-0199 50:1 Alemite Air Motor Repair Kit
7410-0800 "By-Pass" Name Plate
3021-0199 60:1 Alemite Air Motor Repair Kit
7500-5000 Kill Switch
3030-0199 50:1 Fluid End Repair Kit
7600-5000 D/C Solenoid
3031-0199 60:1 Alemite Fluid End Repair Kit

3032-0199 60:1 SpeedFlo Fluid End Repair Kit

3033-0199 Super 60:1 SpeedFlo Fluid End Repair Kit

4012-3100 0-3m Gauge – 3-1/2” Face (1/4” LBM)

4013-3100 0-6M Gauge – 3-1/2” Face (1/4” LBM)

4032-3100 0-3M Gauge – 6” Face (1/4” LBM)

4033-3100 0-6M Gauge – 6” Face (1/4” LBM)

4034-3100 0-10M Gauge – 6” Face (1/4” LBM) M ELCO also stocks 15 Gallon replacement Bladders to fit
Valvcon Accumulators.
4060-1100 0-3M Gauge – 4-1/2” Face (1/4” LBM)
PART NO. DESCRIPTION
4060-2100 0-6M Gauge – 4-1/2” Face (1/4” LBM)
106256-03 15 Gallon Valvcon Bladder
4060-3100 0-10M Gauge – 4-1/2” Face (1/4” LBM)

KOOMEY, STEWART & STEVENSON, SHAFFER, and VALVCON are registered trademarks.

Revised 7/01/08 © 2008 MELCO, INC.


GC-55

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE B MANUAL VALVE REPLACEMENT PARTS


FOR SHAFFER B MANUAL VALVES

MELCO manufactures replacement parts to fit Shaffer Type B


Valves. MELCO offers these Valve repalcement parts in both
Standard Trim and H2S Trim.
Each MELCO part is supported by material certifications and
traceability records, and meets API, ISO, and MELCO’S own
strict Quality Programs.
For a complete parts breakdown, contact a MELCO
representative in your area.
MELCO offers all three Seat Seals; Old Style, Elastomeric 1,
or Elastomeric 2; please specify when ordering.
MELCO also offers replacement parts for Shaffer DB Hydraulic
Valve, FloSeal Valve, and Cameron F and FC Valves.
ITEM QTY REQ’D DESCRIPTION

1 1 Gate

2 1 Gate Bushing
23
3 1 Stem
22
24
4 2 Seat Assembly 21
20
5 2 Seat 19
18
6 2 Seat Seal
17
7 2 O’Ring Spring 16
15
8 2 Elastomeric Seal 14
13
9 2 Grease Plate

10 1 Bonnet Gasket 11 4 New


12 Style
11 1 Grease Fitting
12 1 Bonnet O’Ring

13 1 Packing Kit 7 5 6
3
14 1 Modular Bearing
2 4 Old
15 1 Bearing Housing O’Ring Style
1
16 1 Packing Gland
9 8
17 1 Gland O’Ring 5
6
18 1 Dowel Pin 7
10
19 1 Stem Adapter
20 1 Bearings

21 1 Bearing Race

22 1 Alemite Fitting

23 1 Bearing Housing
5M PSI
24 1 Grease Seal
10M PSI
SHAFFER, CAMERON, and FLOSEAL are registered trademarks.

Revised 7/01/08 © 2008 MELCO, INC.


GC-56

MELCO BLOWOUT PREVENTER SPECIALTIES OFFICE 915/362-0491 FAX 915/367-7921


DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE B MANUAL VALVE REPLACEMENT PARTS


FOR SHAFFER B MANUAL VALVES

STANDARD TRIM

ITEM DESCRIPTION QTY REQ’D 2” x 5M 3” x 5M 4” x 5M 2-1/16” x 10M 3-1/16” x 10M 4-1/16” x 10M

1 Gate – Standard Trim 1 717886 717905 717137 717135 717139 717138

2 Gate Bushing 1 717893 717383 717378 717383 717378 717378

3 Stem 1 717890 717141 717155 717140 717125 717060

* 4 Seat Assembly 2 718361 718364 718367 718362 718365 718368

* 5 Seat 2 718303 718309 718315 718305 718311 718317

* 6 Seat Seal 2 062340 062343 062346 062341 062344 062347

* 7 O’Ring Spring 2 030599 030609 030615 030599 030613 030615

* 8 Elastomeric Seal 2 718185 718186 718187 718185 718186 718187

9 Grease Plate 2 718443 717909 718445 718446 717128 717174

10 Bonnet Gasket 1 050387 050385 050388 050383 050387 050388

11 Grease Fitting 1 060876 060876 060876 060876 060876 060876

12 Bonnet O’Ring 1 030609 030614 030190 030609 030190 030190

13 Packing Kit 1 717078 717078 717075 717078 717075 717075

14 Modular Bearing 1 062228 062228 062229 062228 062229 062229

15 Bearing Housing O’Ring 1 030609 030609 030624 030609 030624 030624

16 Packing Gland 1 717083 717083 717055 717083 717055 717055

17 Gland O’Ring 1 030587 030587 030594 030587 030591 030591

18 Dowel Pin 1 050071 050071 060921 050071 060921 060921

19 Stem Adapter 1 717079 717079 717059 717079 717059 717059

20 Bearings 2 060808 060808 060810 060808 060810 060810

21 Bearing Race 4 060809 060809 060811 060809 060811 060811

22 Alemite Fitting 1 060882 060882 060882 060882 060882 060882

23 Bearing Housing 1 717082 717082 717058 717082 717058 717058

24 Grease Seal 1 060603 060603 060603 060603 060603 060603

H 2S TRIM

ITEM DESCRIPTION QTY REQ’D 2” x 5M 3” x 5M 4” x 5M 2-1/16” x 10M 3-1/16” x 10M 4-1/16” x 10M

1 Gate – H2S Trim 1 717887 717906 717377 717463 717465 717466

2 Gate Bushing – H2S 1 717893 717383 717378 717383 717378 717378

3 Stem – H2S 1 717891 717382 717376 717494 717376 717496

4 Seat Assembly – H2S 2 718331 718334 718337 718332 718335 718338

5 Seat – H2S 2 718281 718279 718286 718283 718287 718288

6 Seat Seal – H2S 2 062340 062343 062346 062341 062344 062347

8 Elastomeric Seal – H2S 2 718185 718186 718187 718185 718186 718187

10 Bonnet Gasket – H2S 1 050382 050385 050388 050383 050387 050388

NEW STYLE STANDARD TRIM ELASTOMERIC II SEAT SEAL ASSEMBLY

ITEM DESCRIPTION QTY REQ’D 2” x 5M 3” x 5M 4” x 5M 2-1/16” x 10M 3-1/16” x 10M 4-1/16” x 10M

4 Seat Assembly 2 719366 719448 719355 718297 718291 719357

5 Seat 2 719365 719449 719354 718298 718292 719356

6 Seat O’Ring 2 30599 30608 30847 30601 30611 30928

7 Elastomeric Seal 2 718185 718186 718187 718185 718186 718187

SHAFFER, CAMERON, and FLOSEAL are registered trademarks. NOTE: All Elastomeric II Seat Assemblies are Standard and H2S Trim.

Revised 7/01/08 © 2008 MELCO, INC.


GC-57

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE DB HYDRAULIC GATE VALVE PARTS


FOR SHAFFER TYPE DB HYDRAULIC GATE VALVES

MELCO manufactures replacement parts to fit Shaffer Type DB


Hydraulic operated Gate Valves. MELCO offers these parts in both
Standard Trim and H2S Trim.
Each MELCO part is supported by material certifications and
traceability records, and meets API, ISO, and MELCO’S own strict
Quality Programs.
MELCO manufactures other Valve related parts for Chokes and Check
Valves. Replacement parts are available in both Old Style and New
Style.
MELCO also offers replacement parts for Shaffer B Manual Valve,
FloSeal Valve, and Cameron F and FC Valves.

ITEM QTY DESCRIPTION ITEM QTY DESCRIPTION


2
22
1 1 Gate 24 1 Stem O’Ring

2 1 Stem 25 2 Piston Seal


45
3 2 Seat Assembly 26 1 Piston
44

4 2 Seat 27 1 Piston Nut 43


42
41
5 2 Seat O’Ring 28 1 Retainer Ring 17 18
40 20
19
6 2 Elastomeric Seal 29 1 Override Seal 39 21
38 20
7 2 Grease Plates 30 1 Top Packing Ring 18
37 19
8 1 Gate Bushing Bottom Packing 17
31 1 8
Ring 36
9 1 Spring Pin 9

32 1 Modular Bearing 7
10 1 Bonnet Gasket
35 6
Bearing Housing 4
11 1 Balance Stem 33 1 34 7 5
O’Ring
12 2 Packing Ring 33 1
34 1 Outside Stem
11
13 2 Stem Seal
35 1 Woodruff Key 3

14 1 Modular Bearing 22 10
36 1 Inside Stem 32
30
15 1 Tail Rod Retainer 31
37 1 Spacer 29
Tail Rod Packing 28
16 1 38 2 Bearing Race
Gland

17 2 Retainer Ring 39 1 Dowel Pin

18 3 Packing Ring 40 1 Stem Adapter

19 3 Stem Seal 41 2 Bearing Race 27


26
24 13
20 2 Modular Bearing 42 2 Bearings 25 12
14
23
21 1 Bonnet O’Ring 43 1 Alemite Fitting
15

22 2 Cylinder O’Ring 44 1 Bearing Housing

23 1 Cylinder 45 1 Grease Seal 16

SHAFFER, CAMERON, and FLOSEAL are registered trademarks.

Revised 7/01/08 © 2008 MELCO, INC.


GC-58

MELCO BLOWOUT PREVENTER SPECIALTIES OFFICE 915/362-0491 FAX 915/367-7921


DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE DB HYDRAULIC GATE VALVE PARTS


FOR SHAFFER DB HYDRAULIC VALVES

STANDARD TRIM

ITEM DESCRIPTION QTY REQ’D 2” x 5M 3” x 5M 4” x 5M 2-1/16” x 10M 3-1/16” x 10M 4-1/16” x 10M

1 Gate 1 717999 717903 717370 717838 717633 717351

2 Stem 1 717627 717306 717363 717840 717363 717363

3 Seat Assembly 2 719336 719448 719355 718297 718291 719357

4 Seat 2 719365 719449 719354 718298 718292 719356

5 Seat O’Ring 2 030599 030608 030847 030601 030611 030928

6 Elastomeric Seal 2 718185 718186 718187 718185 718186 718187

7 Grease Plates 2 718443 717909 718445 718444 717128 717174

8 Gate Bushing 1 717392 717392 717369 717392 717404 717404

9 Spring Pin 1 060930 060930 060929 717399 060929 060929

10 Bonnet Gasket 1 716070 050385 050388 050383 050387 050388

11 Balance Stem 1 718288 718021 717289 717288 717353 717353

12 Packing Ring 2 717311 717292 717293 717292 717293 717293

13 Stem Seal 2 062232 062232 062230 062232 062230 062230

14 Modular Bearing 1 062228 062228 062229 062228 062229 062229

15 Tail Rod Retainer 1 717287 717287 717354 717287 717354 717354

16 Tail Rod Packing Gland 1 717290 717290 717356 717290 717356 717356

17 Retainer Ring 2 040985 040985 040989 040985 040989 040989

18 Packing Ring 3 717311 717311 717358 717311 717358 717358

19 Stem Seal 3 062232 062232 062230 062232 062230 062230

20 Modular Bearing 2 062228 062228 062229 062228 062229 062229

21 Bonnet O’Ring 1 030631 030632 030639 030631 030637 030639

22 Cylinder O’Ring 2 030611 030611 030617 030611 030617 030617

23 Cylinder 1 717305 717305 717366 717305 717366 717366

24 Stem O’Ring 1 030583 030583 030583 030583 030583 030583

25 Piston Seal 2 062218 062218 062276 062218 062276 062276

26 Piston 1 717307 717307 717360 717307 717360 717360

27 Piston Nut 1 717308 717308 717308 717308 717308 717308

28 Retainer Ring 1 040999 040999 040999 040999 040999 040999

29 Override Seal 1 062220 062220 062220 062220 062220 062220

30 Top Packing Ring 1 717316 717316 717316 717316 717316 717316

31 Bottom Packing Ring 1 717315 717315 717315 717315 717315 717315

32 Modular Bearing 1 062238 062238 062238 062238 062238 062238

33 Bearing Housing O’Ring 1 030609 030609 030609 030609 030609 030609

34 Outside Stem 1 717314 717314 717361 717314 717314 717361

35 Woodruff Key 1 062206 062206 062206 062206 062206 062206

36 Inside Stem 1 717313 717313 717359 717313 717359 717359

37 Spacer 1 717317 717317 717317 717317 717317 717317

38 Bearing Race 2 060809 060809 060809 060809 060809 060809

39 Dowel Pin 1 050071 050071 050071 050071 050071 050071

40 Stem Adapter 1 717079 717079 717079 717079 717079 717079

41 Bearing Race 2 060809 060809 060809 060809 060809 060809

42 Bearings 2 060808 060808 060808 060808 060808 060808

43 Alemite Fitting 1 060882 060882 060882 060882 060882 060882

44 Bearing Housing 1 717082 717082 717082 717082 717082 717082

45 Grease Seal 1 060603 060603 060603 060603 060603 060603

The Gate (1), Stem (2), Gate Bushing (8), Spring Pin (9), Balance Stem (11), Packing
SHAFFER, CAMERON, and FLOSEAL are registered trademarks. Ring (12), and Packing Ring (18) are also available in H2S Trim.

Revised 7/01/08 © 2008 MELCO, INC.


GC-59

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE F & FC MANUAL VALVE PARTS


FOR CAMERON TYPE F & FC MANUAL VALVES

MELCO manufactures replacement parts to fit Cameron Type F


and FC Manual Valves. MELCO offers these Valve parts in
both Standard Trim and H2S Trim.
Each MELCO Valve part is supported by material certifications
and traceability records, and meets ISO, API, and MELCO’S
own strict Quality Programs.
Contact a MELCO representative for a complete parts
breakdown of different trims available.
MELCO also offers replacement Valve parts for Cameron Type
FC Hydraulic Valves, and Shaffer Type B and DB Valves.

ITEM QTY REQ’D DESCRIPTION 1

2
1 1 Bearing Cap
3
2 2 Grease Fitting (Bearing Cap)
4
5
3 1 O’Ring 6

4 4 Bearing Race 7
8
5 2 Thrust Bearing 4

6 1 O’Ring (Stem Adapter) 5

7 1 Stem Adapter 9
10
8 1 Stem Pin

9 1 Packing Gland

10 1 Stem Packing 11

11 1 Check Valve 12

12 1 Grease Fitting

13 1 Bonnet Gasket

14 1 Gate & Seat Assembly 13

15 1 Stem 16
15
16 1 Gate 21 22 17
14
17 2 Retainer Plate 18

18 2 Seat Ring 19

19 2 Seal Ring

20 2 Pin 23 20
21 2 Seal Ring

22 2 Body Bushing

23 2 Guide

TYPE FC CAVITY TYPE F CAVITY


CAMERON and SHAFFER are registered trademarks.

Revised 7/01/08 © 2008 MELCO, INC.


GC-60

MELCO BLOWOUT PREVENTER SPECIALTIES OFFICE 915/362-0491 FAX 915/367-7921


DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE F & FC MANUAL VALVE PARTS


FOR CAMERON TYPE F & FC MANUAL VALVES
QTY 2-1/16” 5M 2-1/16” 5M 2-1/16” 10M 2-1/16” 10M 3-1/8” 5M 3-1/8” 5M
ITEM DESCRIPTION
REQ’D Regular Trim Super Trim Stainless Steel Super Trim Regular Trim Super Trim

1 Bearing Cap 1 19106-01 19106-01 19106-01 19106-01 19106-01 19106-01

2 Grease Fitting (Bearing Cap) 2 5929-05 5929-05 5929-05 5929-05 5929-05 5929-05

3 O’Ring 1 6227-43-38-50 6227-43-38-50 6227-43-38-50 6227-43-38-50 6227-43-38-50 6227-43-38-50

4 Bearing Race 4 19108-01 19108-01 19108-01 19108-01 19108-01 19108-01

5 Thrust Bearing 2 5931-09 5931-09 5931-09 5931-09 5931-09 5931-09

6 O’Ring (Stem Adapter) 1 6227-27-01-70 6227-27-01-70 6227-27-01-70 6227-27-01-70 6227-27-01-70 6227-27-01-70

7 Stem Adapter 1 20871-01 20871-01 20871-01 20871-01 20871-01 20871-01

8 Stem Pin 1 21812-14 21812-14 21812-14 21812-14 21812-14 21812-14

9 Packing Gland 1 20874-01 20874-01 20874-01 20874-01 20874-01 20874-01

10 Stem Packing 1 23678-01 686598-01 23678-01 686598-01 23678-01 686598-01

11 Check Valve 1 ——– ——– 19776-01 678627-01-99 ——– ——–

12 Grease Fitting 1 5929-25 5929-55 5929-25 5929-55 5929-25 5929-55

13 Bonnet Gasket 1 21793-11 21793-11 19141-07 19141-07 21793-08 21793-27

14 Gate & Seat Assembly 1 21353-02-01 21353-02-12 21353-02-13 21353-02-13 21353-03-01 21353-03-16

15 Stem 1 19778-01 29381-01-99 29381-01-99 29381-01-99 19778-03 29381-03

16 Gate 1 19798-04 694493-01 19798-03 23042-02 19800-03 23791-01

17 Retainer Plate 2 611404-01 611404-01 611404-01 611404-01 611404-03 611404-03

18 Seat Ring 2 44844-06 44844-06 44844-06 44844-06 44783-06 44783-06

19 Seal Ring 2 14719-23 14719-23 14719-23 14719-23 610500-50 610500-50

20 Pin 2 21813-06 21813-06 ——– ——– 21813-06 21813-06

21 Seal Ring 2 14719-69 14719-69 14719-69 14719-69 610500-71 610500-71

22 Body Bushing 2 694810-01 694810-01 694810-01 694810-01 694813-01 694813-01

23 Guide 2 694811-01 694811-01 694811-01 694811-01 694482-01 694482-01

QTY 3-1/16” 10M 3-1/16” 10M 4-1/16” 5M 4-1/16” 5M 4-1/16” 10M 4-1/16” 10M
ITEM DESCRIPTION
REQ’D Stainless Steel Super Trim Regular Trim Super Trim Stainless Steel Super Trim

1 Bearing Cap 1 19106-01 19106-01 19106-01 19106-01 19312-01 19312-01

2 Grease Fitting (Bearing Cap) 2 5929-05 5929-05 5929-05 5929-05 5929-05 5929-05

3 O’Ring 1 6227-43-38-50 6227-43-38-50 6227-43-38-50 6227-43-38-50 6227-46-38-50 6227-46-38-50

4 Bearing Race 4 19108-01 19108-01 19108-01 19108-01 19310-01 19310-01

5 Thrust Bearing 2 5931-09 5931-09 5931-09 5931-09 5931-10 5931-10

6 O’Ring (Stem Adapter) 1 6227-27-01-70 6227-27-01-70 6227-27-01-70 6227-27-01-70 6230-02-01-70 6230-02-01-70

7 Stem Adapter 1 20871-01 20871-01 20871-01 20871-01 20873-01 20873-01

8 Stem Pin 1 21812-14 21812-14 21812-14 21812-14 21812-15 21812-15

9 Packing Gland 1 20874-01 20874-01 20874-01 20874-01 20890-01 690169

10 Stem Packing 1 23678-01 686598-01 23678-01 686598-01 23678-02 686598-02

11 Check Valve 1 19776-01 678627-01-99 ——– ——– 19776-01 678627-01-99

12 Grease Fitting 1 5929-25 5929-55 5929-25 5929-55 5929-25 5929-55

13 Bonnet Gasket 1 19141-10 19141-10 21794-20 21794-03 19141-11 19141-11

14 Gate & Seat Assembly 1 21353-03-02 21353-03-07 21353-04-01 21353-04-11 21353-04-03 21353-04-12

15 Stem 1 19285-03 29381-49 19778-04 29381-04-99 23253-01 38228-01-99

16 Gate 1 19800-02 23247-02 19801-03 23248-01 19794-02 23249-01

17 Retainer Plate 2 611404-03 611404-03 611404-05 611404-17 611404-17 611404-17

18 Seat Ring 2 44783-06 44783-06 610482-03 610482-03 610978-02 610978-02

19 Seal Ring 2 610500-50 610500-50 610500-47 610500-47 610500-47 610500-47

20 Pin 2 ——– ——– 21813-06 21813-06 ——– ——–

21 Seal Ring 2 610500-71 610500-71 610500-67 610500-67 610500-67 610500-67

22 Body Bushing 2 630469-06 630469-06 694815-01 694815-01 694404-01 694404-01

23 Guide 2 694482-01 694482-01 694816-01 694816-01 694406-01 694406-01

Revised 7/01/08 CAMERON and SHAFFER are registered trademarks. © 2008 MELCO, INC.
GC-61

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE F HYDRAULIC VALVE REPLACEMENT PARTS


FOR CAMERON TYPE F HYDRAULIC GATE VALVES

MELCO manufactures replacement parts to fit Cameron Type F


Hydraulic Gate Valves. MELCO offers these parts in Standard
Trim and H2S Trim.
Each MELCO Gate Valve part is supported by material
certifications and meets ISO, API, and MELCO’S own strict
Quality standards.
MELCO also manufactures replacement parts for the Cameron
Type F Manual Valve, Shaffer Flo Seal, Type B Manual, and
Type DB Hydraulic Valves.
Contact a MELCO representative for additional Valve parts
breakdowns.

3
QTY QTY
ITEM DESCRIPTION ITEM DESCRIPTION
REQ’D REQ’D 18
19
1 1 O’Ring 18 1 Lower Cylinder Head
22
1
2 1 Adjusting Nut 19 1 Relief Valve
21
20

3 3 O’Ring 20 1 Bonnet 2
23

3
4 1 Locking Screw 21 1 Grease Fitting 24
25

5 6 Cylinder Head Nut 22 —– Valve Check


4
29 28 27 26 27 28 29
6 2 Set Screw 23 1 Bonnet Gasket
5

6
7 1 Blind Cylinder Head 24 1 Stem
7

8 6 Cylinder Head Stud 25 1 Gate & Seat Assy.


8

9 1 Cylinder 26 1 Gate 30

31
10 1 Centering Pin 27 2 Retainer Plate

9
11 1 Set Screw 28 2 Seat Ring

10 1
12 1 Piston Lock Nut 29 2 Seal Ring
12 32
13
13 1 Piston 30 1 Pin
3
14
15
14 2 O’Ring 31 1 Lower Stem
16
17
15 1 O’Ring 32 2 Bonnet Locating Pin
33
16
16 1 Gland 33 1 Pipe Plug
34
17 2 Stem Packing 34 1 Stem Protector

CAMERON and SHAFFER are registered trademarks.

Revised 7/01/08 © 2008 MELCO, INC.


GC-62

MELCO BLOWOUT PREVENTER SPECIALTIES OFFICE 915/362-0491 FAX 915/367-7921


DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE F HYDRAULIC VALVE REPLACEMENT PARTS


FOR CAMERON TYPE F HYDRAULIC VALVES

ITEM DESCRIPTION QTY 2-1/16” 5M 2-1/16” 10M 3-1/16” 5M 3-1/16” 10M 4-1/16” 5M 4-1/16” 10M

1 O’Ring 1 6227-27-1-70 6227-27-1-70 6227-27-1-70 6227-27-1-70 6227-27-1-70 6227-27-1-70

2 Adjusting Nut 1 22936-1 22936-1 22948-01 22948-01 22938-1 22850-01

3 O’Ring 3 6227-48-1-70 6227-48-1-70 6227-51-13- 6227-51-13- 6227-48-1-70 6227-61-01-70

4 Locking Screw 1 18597-1 18597-1 18597-03 18597-03 18597-4 18597-4

5 Cylinder Head Nut 6 5926-8 5926-8 5926-08 5926-08 5926-8 5926-10

6 Set Screw 2 5940-6 5940-6 5940-06 5940-06 5940-2 5940-06

7 Blind Cylinder Head 1 22939-1 22939-1 22945-01 22945-01 22939-1 22410-01

8 Cylinder Head Stud 6 5911-48 5911-48 5911-49 5911-49 5911-47 5913-30

9 Cylinder 1 20459-4 20459-4 20459-08 20459-08 20459-3 20459-07

10 Centering Pin 1 18596-1 18596-1 18596-01 18596-01 18596-1 18598-01

11 Set Screw 1 5940-1-4 5940-1-4 5940-1-04 5940-1-04 5940-1-4 5940-1-04

12 Piston Lock Nut 1 5953-5 5953-5 5953-05 5953-05 5953-5 5953-06

13 Piston 1 20582-1 20582-1 20946-01 20946-01 20582-1 2028-01

14 O’Ring 2 6227-19-1-70 6227-19-1-70 6227-19-1-70 6227-19-1-70 6227-19-1-70 6227-23-01-70

15 O’Ring 1 6227-36-13-85 6227-36-13- 6227-36-13- 6227-36-13- 6227-36-13-85 6227-40-01-80

16 Gland 1 20454-2 20454-2 20943-02 20943-02 20454-2 20827-02

17 Stem Packing 2 686598-1 686598-1 686598-01 686598-01 686598-1 686598-02

18 Lower Cylinder Head 1 20583-1 20583-1 20938-01 20938-01 20583-1 20553-01

19 Relief Valve 1 5929-10 5929-10 5929-10 5929-10 5929-10 5929-10

20 Bonnet 1 33297-1-1 33297-4-1 33297-09-01 33297-10-01 33297-14-1 33298-02-01

21 Grease Fitting 1 5929-55 5929-55 5929-55 5929-55 5929-55 5929-55

22 Valve Check —– ——– 678627-1 ——– 678627-01 ——– 678627-01

23 Bonnet Gasket 1 21793-11 19141-7 21793-08 19141-10 21794-3 19141-11

24 Stem 1 34272-1 34272-1 34272-04 34272-04 34272-3 38638-01

25 Gate & Seat Assembly 1 21436-2-4 21436-2-4 21436-03-04 21436-03-04 21436-4-7 21436-04-05

26 Gate 1 38696-1 29786-1 29399-01 29399-01 679632-1 34273-01

27 Retainer Plate 2 21356-1 21356-1 21358-01 21358-01 21020-1 21021-01

28 Seat Ring 2 18593-2 18593-2 22254-02 22254-02 22126-2 22251-02

29 Seal Ring 2 610500-23 610500-23 610500-71 610500-71 610500-47 610500-47

30 Pin 1 21812-52 21812-52 21812-52 21812-52 21812-52 21810-80

31 Lower Stem 1 34271-2 34271-2 34271-3 34271-3 34271-3 28360-03

32 Bonnet Locating Pin 2 21813-6 ——– 21814-05 ——– 21814-5 ——–

33 Pipe Plug 1 5930-1 5930-1 5930-1 5930-1 5930-1 5930-1

34 Stem Protector 1 20460-2 20460-2 20953-01 20953-01 20461-1 20849-02

CAMERON and SHAFFER are registered trademarks.

Revised 7/01/08 © 2008 MELCO, INC.


GC-63

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO HCR VALVE REPLACEMENT PARTS


FOR CAMERON HCR VALVES

MELCO manufactures replacement parts For Cameron Style


HCR Valves. All metal parts and rubber goods are
manufactured with product certification and traceability
requirements.

MELCO’S machined parts meet MELCO’S own strict Quality


Program as well as API and ISO requirements.

MELCO also offers a wide range of valve replacement parts


for Cameron F, FC, Mud Valve, and Check Valve, as well as
parts for Shaffer Flo Seal, B, DB, and Chokes.

MELCO’S rubber products are molded with the finest


elastomers available and are designed for longevity and
wear.

DESCRIPTION 4 x 3/5M 6 x 3/5M DESCRIPTION 4 x 3/5M 6 x 3/5M

Operating Cylinder 12583 12737 Piston Rod Seal Ring 11741-4 11741-5

Open Manifold 12594-1 12594-2 Plastic Packing Retainer 11746-1 11746-2

Close Manifold 12594-1 12594-3 Gate Rear Seal 11735-6 11735-1

2” Nylon Lock Bonnet Nut 5926-26 5926-18 Threaded Packing Retainer 6104-5 6104-6

Piston Rod Nylon Lock Nut 5926-26 5926-18 Piston Rod 11691-6 11691-7

Gate Rubber 7462 6315 Connecting Rod ——– 12739

Connecting Rod Pin 6272-7 6272-8 Plastic Packing Screw 12477 11747

Connecting Rod Pin Cotter Pin 6006-6 6006-5 Locking Screw 11703-1 11703-2

Piston to Piston Rod Cotter Pin 6006-15 6006-1 Plastic Packing Screw 12216-3 12216-3

Piston 14117-1 14117-2 Packing Check Valve ——– 8724

Operating Cylinder Bleeder Plug 5930-5 5930-5 Connecting Rod Seal Retainer Wire 6325-21 6325-22

Bonnet Assembly Bleeder Plug 5930-3 5930-3


NOTE: Most 4” HCR Valve
Bleeder Plug Protector ——– 6994-13 replacement parts are
interchangeable with
Connecting Rod Seal Retainer 6171-63 6171-64
Cameron 6” QRC Blowout
Preventers. Used Yokes,
Bonnet Seal Ring 18492-24 18494-1
Bodies, and Bonnet
Connecting Rod Seal Ring 11741-1 11741-2 Assemblies are available
upon request. Contact a
Operating Cylinder Head Seal 18491-40 18491-41 MELCO representative for
additional parts breakdown.
Piston Ring 18493-12 18493-11

CAMERON & SHAFFER are registered trademarks.

Revised 7/01/08 © 2008 MELCO, INC.


GC-64

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO MUD VALVE REPLACEMENT PARTS


FOR CAMERON S, R, C, & OTECO 72, 66, OR C

M ELCO manufactures replacement


parts that will interface with both
Cameron and Oteco Mud Valves.
M ELCO’ S Gate Packer and Stem
Packing Rubbers are made from a
quality compound that stands up to
abrasive muds. M ELCO also offers
other mud valve replacement parts
O’RING
GATE PACKING RUBBER not listed on this advertisement.
Contact your nearest M ELCO
ITEM # PRESSURE RATING DESCRIPTION PART NO.
representative for additional
1 2” - 2 to 4000 Stem Nut SN-2242 information.
1 3” - 2 to 4000 Stem Nut SN-3242

1 4” - 2 to 4000 Stem Nut SN-4242

1 4” - 3 to 6000 Stem Nut SN-4362

2 2” - 2 to 4000 Stem Packing Rubber S-224


1
2 3” - 2 to 4000 Stem Packing Rubber S-324

2 4” - 2 to 4000 Stem Packing Rubber S-424

2 4” - 3 to 6000 Stem Packing Rubber S-436


2
3 2” - 2 to 4000 Stem Packing Ring SPR-224

3 3” - 2 to 4000 Stem Packing Ring SPR-324 3

3 4” - 2 to 4000 Stem Packing Ring SPR-424

3 4” - 3 to 6000 Stem Packing Ring SPR-436

4 2” - 2 to 4000 Gate Packing Rubber 224

4 2” - 3 to 6000 Gate Packing Rubber 236

4 3” - 3 to 6000 Gate Packing Rubber 336

4 4” - 2 to 4000 Gate Packing Rubber 424

4 4” - 3 to 6000 Gate Packing Rubber 436

5 2” - 2 to 4000 O’Ring OR-224

5 2” - 3 to 6000 O’Ring OR-236


4 5 6
5 3” - 3 to 6000 O-Ring OR-336

5 4” - 2 to 4000 O’Ring OR-424

5 4” - 3 to 6000 O’Ring OR-436

6 2” - 2 to 4000 Threaded Body Sub TBS-224

6 2” - 3 to 6000 Threaded Body Sub TBS-236

6 3” - 2 to 4000 Threaded Body Sub TBS-324

6 3” - 3 to 6000 Threaded Body Sub TBS-336

6 4” - 2 to 4000 Threaded Body Sub TBS-424

6 4” - 3 to 6000 Threaded Body Sub TBS-436

CAMERON & OTECO are registered trademarks.

Revised 7/01/08 © 2008 MELCO, INC.


GC-65

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO TYPE R CHECK VALVE REPLACEMENT PARTS


FOR CAMERON TYPE R CHECK VALVES

MELCO manufactures a wide range of replacement


parts for Cameron Type F, FC, HCR, and Type R
Check Valves. All MELCO manufactured replacements
parts meet ISO, API, and MELCO’ S own strict Quality
Programs. All parts are traceable with material
certifications.

MELCO offers Type R Check Valve replacement parts


in Regular Trim, Super Trim, and Stainless Steel
Trim.

MELCO’S R Check Valve Springs are Quality tested to


ensure strength and reliability. MELCO Seat Seal
Rubbers are made from MELCO’S own elastomer
blend to insure durability and longevity.

MELCO manufactures all the different size and working pressure Type R Check Valve replacement parts.
MELCO has listed only the most popular in this literature. Contact a MELCO representative for a complete
line of replacement parts.

OPERATING 1-13/16 1-13/16 2-1/16 2-1/16 2-1/16 2-9/16 2-9/16


*
PRESSURE 10M 15M 5M 10M 15M 10M 15M

POPPET RT 20306-01 20306-01 20306-01 20306-01 20306-01 20306-01 20306-01

POPPET SS 20306-02 ———— 34209 20306-02 20306-02 ———— ————

SEAT RT 21094-01 21094-01 20305-01 21094-01 21094-01 21094-01 21094-01

SEAT SS 21094-02 ———— 34212 21094-02 21094-02 ———— ————

SPRING RT 20300 20300 20300 20300 20300 20300 20300

SPRING SS 20300 ———— 34211 20300 20300 ———— ————

SEAT SEAL RT 20298 20298 20298 20298 20298 20298 20298

SEAT SEAL SS 20298 20298 20298 20298 20298 20298 20298

SEAT SCREW RT 21116 21116 20399 21116 21116 21116 21116

SEAT SCREW SS 668265 668265 34208 668265 668265 668265 668265

BONNET GASKET RT 19060-07 19060-07 21793-16 19060-07 19060-07 19060-07 19060-07

BONNET GASKET SS 19060-07 19060-07 21793-31 19060-07 19060-07 19060-07 19141-13

O’RING ALL 21448-01 ———— 6227-21-1-90 ———— ———— ———— ————

PACKING RT 21448-01 21448-01 ———— 21448-01 21448-01 21448-01 21448-01

PACKING SS 21448-01 ———— ———— 21448-01 21448-01 ———— ————

* NOTE: RT = Regular Trim M ELCO Part Numbers and Cameron current Part
SS = Stainless Steel Numbers may not coincide, contact a M ELCO
representative for crossover.

CAMERON is a registered trademark of The Cameron Co.

Revised 7/01/08 © 2008 MELCO, INC.


GC-66

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO SHEAR RELIEF VALVE REPLACEMENT PARTS


FOR CAMERON AND OTECO SHEAR RELIEF VALVES

MELCO manufactures replacement component parts to


fit both Cameron and Oteco Shear Relief Valves. The
Shear Relief Valve was designed to protect Slush
Pumps, Mud Manifolds, and other equipment from
excessive pressure. The Valve is designed to shear a
nail and snap open when a preset pressure is
exceeded.

MELCO’S Shear Relief Valve component parts are


made from only the finest materials and meet the
requirements of the OEM. MELCO also meets API,
ISO, and MELCO’ S own strict Quality Assurance
Programs. All materials are supported with material
certifications.

2” X 500 PSI 2” X 1000 PSI


ITEM DESCRIPTION 2” X 1375 PSI 2” X 5000 PSI
(LP) (LP)

1 Liner Sub ———— ———— 2131-01 2131-01

2 Bushing 2832 2140 ———— ————

3 Bonnet ———— ———— 3320 19195

4 Cushion Rubber 2142 2142 2138 2138

5 Piston 2161 2161 2161 2161

7
6 Washer 7799-03 7799-03 7799-03 7799-03 8
2-3
7 Stem 2141 2141 2162 19194 NAIL

8 Handle Pin 21810-13 21810-13 21810-14 21810-14


4

9 Cotter Pin 6006-05 6006-05 6006-05 6006-05

10 Liner Sub O’Ring ———— ———— 6227-36-01-70 6227-36-01-70

MELCO manufactures replacement Shear Relief Valve parts for 2-1/16 x 10M,
3“ x 500, and 3“ x 5000 PSI. Contact a MELCO representative for complete
parts break down of these other valves.

MELCO also manufactures a wide range of replacement parts for Cameron


5 10
Type F, FC, HCR, and R Check Valves; and Shaffer Flo Seal Type B, DB, and
6 9
Positive Chokes. Ask a MELCO representative for additional literature.

MELCO Part Numbers may not coincide with Cameron or Oteco’s current Part 1

Numbers, however parts are interchangeable.

CAMERON, OTECO, and SHAFFER are registered trademarks.

Revised 7/01/08 © 2008 MELCO, INC.


GC-67

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO H2 ADJUSTABLE CHOKE REPLACEMENT PARTS


FOR CAMERON H2 CHOKES

MELCO manufactures replacement parts to fit


Cameron H2 Adjustable Chokes. MELCO offers these
replacement parts both in Standard Trim and Super
Trim.

MELCO’S replacement Choke parts are made from


high quality materials and are backed by material
certification documentation.

The following parts breakdown is for the more


common 1” Orifice, 2M through 10M psi. MELCO
also has available parts for:
1” Orifice, 15M psi
2” Orifice, 2M through 5M psi
2” Orifice, 10M psi
3” Orifice, 2M through 5M psi
1” ORIFICE – 2,000 THROUGH 10,000 PSI CHOKE

ITEM DESCRIPTION STANDARD TRIM SUPER TRIM

1 Set Screw 10019-13 10019-13 2 1

2 Indicator 19692 19692

3 Bonnet 19691-01 19691-01


3 4
4 Plug 19690 19690
5

5 Thumb Screw 10019-06 10019-06 6

6 O’Ring 18491-29 18491-85 8 7

9
7 Junk Ring 21817-11 21817-12

8 J-Packing 22176-01 22176-06

9 Retainer Ring 15345-07 15345-07


10
10 Needle Stem 19688-01 663037-01

11 Seat 38132 671635 11


12
12 Gasket 14181-01 660138-01

Contact a MELCO representative for additional literature on other


size Choke parts available.
NOTE: MELCO’S Super Trim Needle Stem is stainless steel with
tungston carbide tips.

CAMERON is a registered trademark of the Cameron Co.

Revised 7/01/08 © 2008 MELCO, INC.


GC-68

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO UNIBOLT CHOKE PARTS


FOR THORNHILL-CRAVER 2” UNIBOLT ADJUSTABLE CHOKES

MELCO manufactures replacement parts to fit Thornhill-


Craver’s 2” Unibolt Adjustable Choke. MELCO offers
these Choke parts in 3-5M PSI, 5-10M
PSI, and 5-10M PSI – H2S Trim.
MELCO’S replacement Choke parts are
backed with material certification and
traceability records.
All MELCO replacement parts meet API,
ISO, and MELCO’S own strict Quality
Program.
MELCO also offers Choke replacement
parts for Cameron, Shaffer, Barton,
and OCT Chokes.

2” ADJUSTABLE CHOKE 3000 TO 5000 PSI

DESCRIPTION 3M TO 6M 5M TO 10M 5M TO 10M – H2S

Stem 450-894 450-894 450-894-CR

3/4” Indicator 450-530 450-530 450-530

1” Indicator 450-531 450-531 450-531

2-1/2” Yoke Seal Ring 450-545 450-545 450-545-SS

Stem Packing 450-896 450-896 450-896

Stem Bearing 450-895 450-895 450-895

Packing Retainer Ring 450-959 450-959 450-959

3/4” Seat (Bean) 450-10033 450-10033 450-10033-CR

1” Seat (Bean) 450-10031 450-10031 450-10031-CR

Coupling Seal Ring 450-544 450-544 450-544-SS

NOTE: CR = #12 Chrome


SS = 316 Stainless

THORNHILL-CRAVER, UNIBOLT, CAMERON, SHAFFER, BARTON, and OCT are registered trademarks.

Revised 7/01/08 © 2008 MELCO, INC.


GC-69

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO CHOKE PARTS


FOR BARTON & OCT 2” x 3M/5M POSITIVE & ADJUSTABLE CHOKES

MELCO manufactures replacement parts to fit both


Barton Positive and Adjustable Chokes.

MELCO offers the 2” replacement Choke parts both in


1” and 3/4” series.

MELCO also manufactures replacement parts for


Cameron Adjustable and Unibolt Chokes.

B-90P - 2” x 3M Positive Choke


B-15P - 2” x 5M Positive Choke
B-90A - 2” x 5M Adjustable Choke
B-15A - 2” x 5M Adjustable Choke

5
B-90P 2” x 3M POSITIVE CHOKE

ITEM PART NO. DESCRIPTION

1 1023-40 Seat
4

2 1023-228 O’Ring
3
Tapped Blanking
3 1023-83 2
Plug

4 1023-82 Plug
1
5 1023-81 Retainer Ring

B-15P 2” x 5M POSITIVE CHOKE

ITEM PART NO. DESCRIPTION

1 1023-40 Seat

2 1023-228 O’Ring

Tapped Blanking
3 1023-83
Plug

4 1023-82 Plug

5 1023-81 Retainer Ring

2” POSITIVE CHOKE

BARTON, CAMERON, and UNIBOLT are registered trademarks.

Revised 7/01/08 © 2008 MELCO, INC.


GC-70

MELCO BLOWOUT PREVENTER SPECIALTIES OFFICE 915/362-0491 FAX 915/367-7921


DIVISION OF KB2 INDUSTRIES, INC.

MELCO CHOKE PARTS


FOR BARTON & OCT 2” x 3M/5M POSITIVE & ADJUSTABLE CHOKES

B-90A 2” x 3M ADJUSTABLE CHOKE

ITEM DESCRIPTION 3/4” ORIFICE 1” ORIFICE

1 Stem 1023-04 1023-54

2 Indicator Cover 1023-07 1023-07

3 Indicator 1023-05 1023-55

4 5/16” Teflon Ball 1023-10 1023-10

5 Bonnet 1023-11 1023-11


1
6 Grease Fitting 1023-19 1023-19
2
7 (2) U Cup Seals 1023-12 1023-12

8 Retainer Ring 1023-15 1023-15 3

9 Snap Ring 450-959 450-959

10 O’Ring 1023-228 1023-228 4

11 Seat 1023-40 1023-41


5

6
B-15A 2” x 5M ADJUSTABLE CHOKE
7
ITEM DESCRIPTION 3/4” ORIFICE 1” ORIFICE 8

1 Stem 1023-04 1023-54


10 9
2 Indicator Cover 1023-07 1023-07

3 Indicator 1023-05 1023-55 11

4 5/16” Teflon Ball 1023-10 1023-10

5 Bonnet 1023-11 1023-11

6 Grease Fitting 1023-19 1023-19

7 (2) U Cup Seals 1023-12 1023-12

8 Retainer Ring 1023-15 1023-15

9 Snap Ring 450-959 450-959

10 O’Ring 1023-228 1023-228


2” ADJUSTABLE CHOKE
11 Seat 1023-40 1023-41

BARTON, CAMERON, and UNIBOLT are registered trademarks.

Revised 7/01/08 © 2008 MELCO, INC.


GC-71

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO CHECK VALVE REPLACEMENT PARTS


FOR EDWARDS & LYNN CHECK VALVES

MELCO manufactures replacement parts to fit both


Edwards and Lynn Check Valves.
All parts are interchangeable with OEM parts. Each
individual piece has been Quality inspected to ensure
performance and reliability. Replacement parts are
offered individually or as a kit.

2 x 5/10M EDWARDS CHECK VALVE

PART NO. DESCRIPTION

450647 Spring
455509 Bonnet Gasket
455510 Seat Gasket
EDWARDS
930544 Ball
943112 Seat O’Ring
943118 Bonnet O’Ring

452261 Seat
455210 Complete Kit

LYNN CHECK VALVE

DESCRIPTION 2 x 5M 3 x 5M 4 x 5M

LYNN
Bonnet Seal 001801 001802 001804

Spring 030000 030000 030000

Dart 030003 030203 030403

Dart Rubber 002001 002003 002004

Seat 030005 030205 030405

Seat Seal 001800 001801 001803

NOTE: Other Lynn Check Valve Parts are available upon


request. Contact a MELCO representative for parts breakdown.

EDWARDS & LYNN are registered trademarks.

Revised 7/01/08 © 2008 MELCO, INC.


GC-72

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO RUBBER COATED RING GASKETS


MELCO Rubber Coated Ring Gaskets are standard API
Ring Gaskets molded with a BUNA-N rubber coating to
produce a test style gasket that can be used numerous
times where a standard gasket can be used only once.

MELCO’s Rubber Coated Ring Gasket can be used


where damaged flanges have a sealing problem, if the
damage is minor.

MELCO’s Rubber Coated Ring Gaskets are available in


"R", "RX", and "BX" series.

MELCO also has R-45 solid Urethane test gaskets.

RUBBER COATED RING GASKETS FLANGE

PART NO. GASKET SIZE FLANGE/PSI O.D. THICKNESS

180-240 R-24 RING GASKET 2” x 3M/5M 8-1/2 1-13/16


180-270 R-27 RING GASKET 2-1/2” x 3M/5M 9-5/8 1-15/16
180-310 R-31 RING GASKET 3” x 2M/3M 9-1/2 1-13/16
180-350 R-35 RING GASKET 3” x 5M 10-1/2 2-3-16
180-370 R-37 RING GASKET 4” x 2M/3M 11-1/2 2-1/16
180-390 R-39 RING GASKET 4” x 5M 12-1/4 2-7/16
180-450 R-45 RING GASKET 6” x 2M/3M 15 2-1/2
180-000 R-45 URETHANE GASKET 6” x 3M 15 2-1/2
180-460 R-46 RING GASKET 6” x 5M 15-1/2 3-5/8
180-480 R-48 RING GASKET MUD PUMP ——– ——–
180-490 R-49 RING GASKET 8” x 2M/3M 18-1/2 2-13/16
180-500 R-50 RING GASKET 8” x 5M 19 4-1/16
180-530 R-53 RING GASKET 10” x 2M/3M 21-1/2 3-1/16
180-540 R-54 RING GASKET 10” x 5M 23 4-11/16
180-570 R-57 RING GASKET 12” x 2M/3M 24 3-7/16
185-570 RX-57 RING GASKET 12” x 3M 24 3-7/16
195-151 BX-151 RING GASKET 1-13/16” x 10M 7-3/8 1-21/32
195-152 BX-152 RING GASKET 2-1/16” x 10M 7-7/8 1-47/64
195-155 BX-155 RING GASKET 4-1/16” x 10M 12-7/16 2-49/64
195-156 BX-156 RING GASKET 7-1/16” x 10M 18-7/8 4-1/16
195-158 BX-158 RING GASKET 11” X 10M 25-3/4 5-9/16
195-159 BX-159 RING GASKET 13-5/8” x 10M 30-1/4 6-5/8
195-160 BX-160 RING GASKET 13-5/8” x 5M 26-1/2 4-7/16

OTHER SIZES AVAILABLE UPON REQUEST.

Revised 7/01/08 © 2008 MELCO, INC.


GC-73

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO RING GASKETS


R, RX, & BX (CADMIUM PLATED AND STAINLESS STEEL)

M ELCO inventories a large quantity of API soft


iron Cadmium Plated Ring Gaskets that are
widely used in the oil industry.

M ELCO offers these Ring Gaskets in R, RX, and


BX Series. Stainless Steel Ring Gaskets are
also available for use with H2S gas.

Each Ring Gasket meets API Standards, and is


adaptable to any API Flange. Rubber Coated
Ring Gaskets, which are widely used for testing,
are also available.

R STYLE RING GASKETS R STYLE RING GASKETS

PART NO. SIZE RING FLANGE/PSI


PART NO. SIZE RING FLANGE/PSI
280-200 R-20 1-1/2” x 2/5M
280-500 R-50 8” X 5M
280-230 R-23 2” x 2M
280-530 R-53 10” x 2/3M
280-240 R-24 2” x 3/5M

280-260 R-26 2-1/2” x 2M 280-534 R-53/54 10” x 3/5M

280-270 R-27 2-1/2” x 3/5M 280-540 R-54 10” x 5M

280-310 R-31 3” x 2/3M


280-570 R-57 12” x 2/3M
280-350 R-35 3” x 5M
280-650 R-65 16” x 2M
280-370 R-37 4” x 2/3M
280-656 R-65/66 16” x 2/3M
280-390 R-39 4” x 5M

280-410 R-41 5” x 2/3M 280-660 R-66 16” x 3M

280-440 R-44 5” x 5M 280-690 R-69 18” x 2M

280-450 R-45 6” x 2/3M


280-730 R-73 20” X 2M
280-456 R-45/46 6” x 3/5M
280-734 R-73/74 20” x 2/3M
280-460 R-46 6” X 5M
280-740 R-74 20” x 3M
280-490 R-49 8” x 2/3M

280-495 R-49/50 8” x 3/5M 280-910 R-91 10” x 10M

Revised 7/01/08 © 2008 MELCO, INC.


GC-74

MELCO BLOWOUT PREVENTER SPECIALTIES OFFICE 915/362-0491 FAX 915/367-7921


DIVISION OF KB2 INDUSTRIES, INC.

MELCO RING GASKETS


R, RX, & BX (CADMIUM PLATED AND STAINLESS STEEL)

RX STYLE RING GASKETS RX STYLE RING GASKETS

REGULAR 316 REGULAR 316


RING RING
FLANGE/PSI STEEL STAINLESS FLANGE/PSI STEEL STAINLESS
SIZE SIZE
PART NO. PART NO. PART NO. PART NO.

RX-20 1-1/2” x 2/5M 285-200 287-200 RX-46 6” x 5M 285-460 287-460

RX-24 2” x 3/5M 285-240 287-240 RX-49 8” x 2/3M 285-490 287-490


RX-27 2-1/2” x 3/5M 285-270 287-270
RX-50 8” x 5M 285-500 287-500
RX-31 3” x 2/3M 285-310 287-310
RX-53 10” X 2/3M 285-530 287-530
RX-35 3” x 5M 285-350 287-350
RX-54 10” x 5M 285-540 287-540
RX-37 4” x 2/3M 285-370 287-370
RX-57 12” x 2/3M 285-570 287-570
RX-39 4” x 5M 285-390 287-390
RX-65 16” x 2M 285-650 287-650
RX-41 5” x 2/3M 285-410 287-410
RX-66 16” x 3M 285-660 287-660
RX-44 5” x 5M 285-440 287-440

RX-45 6” x 2/3M 285-450 287-450 RX-73 20” x 2M 285-730 287-730

RX-45/46 6” x 3/5M 285-456 287-456 RX-74 20” x 3M 285-740 287-740

BX STYLE RING GASKETS OVAL

REGULAR 316
RING
FLANGE/PSI STEEL STAINLESS
SIZE
PART NO. PART NO.
OCTAGONAL
BX-150 1-11/16” x 10/15M 295-150 297-150

BX-151 1-13/16” x 10M 295-151 297-151

BX-152 2-1/16” x 10M 295-152 297-152 RX

BX-153 2-9/16” X 10/15/20M 295-153 297-153

BX-154 3-1/16” x 10M 295-154 297-154


BX

BX-155 4-1/16” x 10M 295-155 297-155

BX-156 7-1/16” x 10M 295-156 297-156


COMBINATION
BX-157 9” X 10M 295-157 297-157

BX-158 11” x 10M 295-158 297-158

BX-159 13-5/8” x 10M 295-159 297-159 BX and RX Ring Gaskets are for extreme
BX-160 13-5/8” x 5M 295-160 297-160
pressure service. Pressure actuates these
Gaskets, the higher the pressure, the tighter
BX-161 16-3/4” X 5M 295-161 297-161 the seal.

BX-162 16-3/4” x 10M 295-162 297-162 Combination Gaskets are designed for Ring
Joints in which the mating Flanges have
BX-165 21-1/4” X 5M 295-165 297-165 different ring grooves.
BX-166 21-1/4” x 10M 295-166 297-166

Revised 7/01/08 © 2008 MELCO, INC.


GC-75

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO BOLTS AND NUTS


FOR STANDARD API FLANGES & DOUBLE STUD ADAPTERS

MELCO inventories a large selection of API Flange


Bolts and Nuts for the drilling industry.

MELCO has selected a few standard sizes to list for


convenience. MELCO also offers Double End Studs
upon request.

All Studs and Bolts are B-7 API standard and Nuts are
Grade 2H Hex Nuts.

Contact a MELCO representative about special order


Studs, such as Cadmium Plated.

ALL THREAD BOLTS TAP END STUDS

PART NO. QTY REQ’D DESCRIPTION FLANGE PART NO. QTY REQ’D DESCRIPTION FLANGE

300-715 8 3/4” x 5-1/2” 2-1/16” x 10M 300-716 8 7/8” x 4-1/4” 2” x 5M

300-717 8 7/8” x 6-1/2” 2” x 5M 300-321 12 1” x 5” 6” x 2M

300-730 8 1-1/8” x 7-5/8” 3” x 5M 300-330 12 1-1/8” x 5-5/8” 6” x 3M

300-736 12 1-1/8” x 8-1/2” 6” x 3M 300-760 8 1-1/4” x 6” 4” x 5M

300-746 8 1-1/4” x 8-3/4” 4” x 5M 300-770 12 1-3/8” x 7” 6” x 5M

300-756 16 1-3/8” x 10-3/4” 10” x 3M 300-766 16 1-3/8” x 6-5/8” 10” x 3M

300-756 20 1-3/8” x 10-3/4” 12” x 3M 300-793 12 1-7/8” x 9-3/8” 10” x 5M

300-772 16 1-5/8” x 13-1/4” 13-5/8” x 5M 300-786 20 1-3/8” x 7” 12” x 3M

300-783 12 1-7/8” x 14-1/2” 10” x 5M 300-782 16 1-5/8” x 8-1/4” 13-5/8” x 5M

300-798 16 1-3/4” x 15-5/8” 11” x 10M 300-790 16 1-3/4” x 9-5/8” 11” x 10M

300-773 24 1-5/8” x 12-1/2” 20” x 2M 300-782 24 1-5/8” x 8-1/4” 20” x 2M

ALL THREAD BOLTS


TAP END STUDS
PART NO. QTY REQ’D DESCRIPTION FLANGE
PART NO. QTY REQ’D DESCRIPTION FLANGE
300-735 8 1” x 7-1/8” 3-1/16” x 10M
300-714 8 3/4” x 3-1/2” 2-1/16” x 10M
300-736 8 1-1/8” x 8-1/2” 4-1/16” x 10M
300-720 8 1” x 4-3/4” 3-1/16” x 10M
300-775 12 1-1/2” x 11-3/4” 7-1/16” x 10M
300-729 8 1-1/8” x 5-3/8” 4-1/16” x 10M
300-787 20 1-7/8” x 17-7/8” 13-5/8” x 10M
300-769 12 1-1/2” x 7-3/8” 7-1/16” x 10M

G-2H HEX NUTS G-2H HEX NUTS 300-735 20 1-7/8” x 10-7/8” 13-5/8” x 10M

PART NO. DESCRIPTION PART NO. DESCRIPTION

300-700 3/4” 300-705 1-3/8” 6” x 3M to 6” x 15M COMBINATION STUD

300-701 7/8” 300-706 1-1/2”


QTY RE-
PART NO. DESCRIPTION
300-702 1” 300-707 1-5/8” Q’D

300-703 1-1/8” 300-708 1-3/4” 1-1/8” x 1-3/8” x 7-1/4”


300-796 12
Combination
300-704 1-1/4” 300-709 1-7/8”

Revised 7/01/08 © 2008 MELCO, INC.


GC-76

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO PRODUCTION STRIPPER RUBBERS


FOR JU, A&P, LARKIN SR – K, RECTOR SS, GULFCO, HINDERLITER & SUPREME

MELCO manufactures a wide range of Production Style


Stripper Rubbers for the well service industry.
MELCO manufactures Stripper Rubbers to fit
Guiberson, Larkin, Gulfco, Rector, Hinderliter,
Supreme, A&P, and Prichard Heads.
All MELCO Stripper Rubbers are made from MELCO’S
own specially formulated compounds, not like the
generics used by other rubber manufacturers.
MELCO’S Stripper Rubbers are formulated using an
elastomer designed for longevity and endurance.
Contact a MELCO representative for a list of other
products available from MELCO.

PART PIPE STRIPPER PART PIPE STRIPPER


NO. SIZE RUBBER NO. SIZE RUBBER

525-1011 1.660 Guiberson JU 525-1083 2-3/8” Gulfco Stripper

525-1012 1.900 Guiberson JU 525-1087 2-7/8” Gulfco Stripper


525-1013 2-3/8” Guiberson JU 525-2223 2-3/8” Supreme SPRI-2
525-1017 2-7/8” Guiberson JU 525-2227 2-7/8” Supreme SPRI-2
525-1035 3-1/2” Guiberson JU

525-1023 2-3/8” A&P Stripper


NOTE: Split Packoff Rubbers
525-1027 2-7/8” A&P Stripper and Stripper Rubbers are also
available in other sizes. Contact
525-1033 2-3/8” BIW Stripper a MELCO representative for a
525-1037 2-7/8” BIW Stripper complete list.
SPLIT PACKOFF RUBBER
525-1039 1.900 Larkin SR

525-1043 2-3/8” Larkin SR STRIPPER PACKOFF RUBBERS


525-1047 2-7/8” Larkin SR PART PIPE STRIPPER
525-1049 1.900 Larkin Type K NO. SIZE RUBBER TYPE

525-1053 2-3/8” Larkin Type K 315-1980 1.900 Larkin K

525-1057 2-7/8” Larkin Type K 315-2380 2-3/8” Larkin K

525-1063 2-3/8” Rector SS 315-2780 2-7/8” Larkin K

525-1067 2-7/8” Rector SS 415-1980 1.900 Larkin SR


525-1073 2-3/8” Hinderliter 4 in1 415-2380 2-3/8” Larkin SR
525-1077 2-7/8” Hinderliter 4 in 1 415-2780 2-7/8” Larkin SR

GUIBERSON, LARKIN, GULFCO, RECTOR, HINDERLITER, SUPREME, A&P, AND PRICHARD ARE REGISTERED TRADEMARKS.

Revised 7/01/08 © 2008 MELCO, INC.


GC-77

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO PIPE WIPERS


M ELCO’S Pipe Wipers are molded from a
specially formulated compounded that is
resistant to mud, water, and oil-based drilling
muds.

M ELCO’S Pipe Wipers are designed to resist


cutting, tearing, and abrasion from a variety of
drilling fluids.

Pipe size cutting rings are identified in the


center of each M ELCO Pipe Wiper. As the Pipe
Wiper wears, it can be re-cut to the next larger
available pipe size, allowing longer use of the
wiper.

MELCO Pipe Wipers are available in 3 types:


PART # DIA. TYPE
SINGLE
725-090 9” Single
MELCO Single Pipe Wipers have a
hard rubber ring molded near the
725-120 12” Single outer surface to prevent the wiper
from being pulled through the mas-
725-140 14” Single ter bushing.

725-145 14” Dual Solid


DUAL SOLID
725-147 14” Dual Split MELCO Dual Solid Pipe Wipers are
molded with (2) hard rubber rings
for reinforcement. MELCO’S Dual
725-170 17” Single
Wipers provide a flexible double lip
where oversize tool joints and
725-175 17” Dual Solid protectors are used. The wide
slots allow mud to drain easily.
725-177 17” Dual Split

725-190 19” Single


DUAL SPLIT
MELCO’S Dual Split Pipe Wipers
725-195 19” Dual Solid have (2) metal springs molded
inside to allow the wiper to split
725-197 19” Dual Split and wrap around drill pipe when
using a solid master bushing.
725-000 Pipe Wiper Cutter

Revised 7/01/08 © 2008 MELCO, INC.


GC-78

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

KELLY WIPERS
FOR VARCO, IDECO & BAASH-ROSS KELLY BUSHINGS

MELCO’s Kelly Wiper will fit VARCO, IDECO and BAASH-ROSS Kelly Bushings.
Kelly Wipers are available in both 8-3/8” O.D. and 10” O.D. and are manufactured
from the same high quality compounds as MELCO’s Pipe Wipers. Each Kelly Wiper is
reinforced with a metal insert. The Kelly Wipers are available in both Hex and Square
Kelly styles.

HEX KELLY SQUARE KELLY

PART NO. OD KELLY SIZE WT PART NO. OD KELLY SIZE WT

608-300 8-3/8” 3” 2.9 508-250 8-3/8” 2-1/2” 3.0

608-350 8-3/8” 3-1/2” 2.8 508-300 8-3/8” 3” 2.9

608-375 8-3/8” 3-3/4” 2.6 508-350 8-3/8” 3-1/2” 2.8

608-425 8-3/8” 4-1/4” 2.4 508-425 8-3/8” 4-1/4” 2.6


* 508-525 8-3/8” 5-1/4” 2.4
608-484 8-3/8” 4-27/32” 2.3

510-250 10” 2-1/2” 4.1


* 608-525 8-3/8” 5-1/4” 2.2

610-300 10” 3” 3.9 510-300 10” 3” 4.0

610-350 10” 3-1/2” 3.8 510-350 10” 3-1/2” 3.8

610-375 10” 3-3/4” 3.6


* 510-425 10” 4-1/4” 3.6

* 610-425 10” 4-1/4” 3.4


*
510-525

510-600
10”

10”
5-1/4”

6”
3.4

3.0
610-484 10” 4-27/32” 3.2

* 610-525

610-600
10”

10”
5-1/4”

6”
3.0

2.8 * - MOST POPULAR SIZE

Revised 7/01/08 © 2008 MELCO, INC.


GC-79

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 432/362-0491 • FAX 432/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO MUD SAVER BUCKET

The MELCO Mud Saver Bucket is designed to


reduce hazardous conditions caused by
slippery rig floors, and also reduce the loss of
drilling mud.

MELCO’S Mud Saver Bucket End Seals and


Side Seals are interchangeable with other mud
buckets offered in the marketplace.

MELCO’S Mud Saver Bucket comes complete


with 4’ x 4” discharge hose.

Weight = 275 lbs.

PART # DESCRIPTION

275-101 Mud Bucket Complete


MUD BUCKET END SEALS
275-102 Rubber End Seals PIPE SIZE PART #

275-103 Rubber Side Seals 2-3/8” 275-102-2-3/8

2-7/8” 275-102-2-7/8
275-104 Metal Side Seal Strips
3-1/2” 275-102-3-1/2
275-105 Side Seal Bolts & Nuts
4” 275-102-4
275-106 End Seal Bolts & Nuts 4-1/2” 275-102-4-1/2

275-107 Hose Assembly Complete 5” 275-102-5

5-1/2” 275-102-5-1/2
275-108 4” 90 Degree Ell

Revised 7/01/08 © 2008 MELCO, INC.


GC-80

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 432/362-0491 • FAX 432/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO DERRICK CLIMBER


MELCO’s Derrick Climber is designed to assist an individual
in climbing the derrick ladder by offsetting the climber’s
weight with a counter balance. The purpose of the
"adjustable weight" counter balance is to reduce the amount
of energy required to climb the derrick, thereby leaving the
climber more energy to perform the necessary tasks.

MELCO’s Derrick Climber was not designed as a hands-free


elevator system, and should never be depended upon in a
life-threatening situation as a safety device!

NOTICE: THIS IS NOT AN ELEVATOR!


DO NOT OPERATE HANDS-FREE!
If proper installation instructions are not
available, contact MELCO Blowout Preventer
Specialties at 915/362-0491 or by mail at
P.O. Box 13568, Odessa, Texas 79768.
INSPECT DEVICE, CABLE, & CONNECTIONS
FREQUENTLY!

Revised 7/01/08 © 2008 MELCO, INC.


GC-81

MELCO BLOWOUT PREVENTER SPECIALTIES OFFICE 432/362-0491 FAX 432/367-7921


DIVISION OF KB2 INDUSTRIES, INC.

DERRICK CLIMBER
MELCO’s Derrick Climber Assembly comes complete with sufficient cable for balance and guide
wire, double clamps for each loop connection, snatch block, counter balance, safety hook and
chain, and derrick belt.

MELCO warrants products to be free from defects in workmanship, but accepts no responsibility
or liability for improper installation, use, or maintenance of the device. If any part of the device is
damaged, worn, frayed, or improperly installed, inform responsible parties immediately. The
Derrick Climber should never be used as a substitute for an elevator, and never used in a hands-
free situation. It is specifically designed to be a counter balance, nothing more. Supervisors
should instruct climbers of proper use and dangers of misuse. Climber is in risk of life anytime a
derrick is being climbed and common sense and good judgement should be employed.

There are two Safety Cables provided with the Derrick


Climber Assembly. One Safety Cable goes through the
eye of the Snatch Block, the other Safety Cable is
installed completely around the block and support
beam. It is highly recommended that all clamp
connections are double clamped for additional safety.

The counter balance device should not be altered in any


way, and the guide wire or balance cable should not be
used or substituted with any other device or used for
any purpose other than what it is intended.

Following is a chart showing suggested counter balance


weights to use. However, each individual may adjust
the weight to that which is most comfortable to use.
Be sure the Balance Cap has been reinstalled properly
and is tight!

Worker Weight (LBS)

PART # DESCRIPTION Cable


Angle
130 140 150 160 170 180 190 200+

230-201 Derrick Climber Complete


45º 138 148 158 170 180 190 200 212
230-202 Safety Cables (2)
60º 113 121 130 139 147 156 164 173
230-203 Climbing Belt

230-204 Safety Belt Snap

230-205 Snatch Block

230-206 Safety Hook with Chain

230-207 350’ - 5/16” Cable

230-208 1/2” Safety Line Clamps (4)


230-209 5/16” Cable Clamps (16)

Revised 7/01/08 © 2008 MELCO, INC.


GC-82

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 432/362-0491 • FAX 432/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

PART NO. 230-201


DERRICK CLIMBER COMPLETE
PACKING LIST

230-211
COUNTER BALANCE 230-203
HCB DERRICK BELT-1
MEDIUM

230-206
(1) CHAIN & HOOK ASSEMBLY

SCREW OFF TOP


TO ADD WEIGHT

230-207
(350') 5/16" WIRE LINE CABLE 230-204
(1) S-302 SNAP
(EXTRA) WITH BELT

230-208
(4) 1/2" LARGE CLAMPS

230-203
(2) 1/2" SAFETY CABLES
230-209
(16) 5/16" SMALL CLAMPS
230-205
(1) 5/16" 2 TON SNATCH BLOCK
GC-83

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO SAFTSLIDE
ESCAPE DEVICE

MELCO’S SAF-T-SLIDE is designed as a quick departure device, in


case an emergency situation arises, to leave the Derrick Monkey
Board, the safest and quickest way excluding the Derrick Ladder. DE
RR
IC
K
MELCO’S SAF-T-SLIDE has been constructed with safety as the main
goal. The Aluminum Rollers that ride on the 7/16” or 1/2” Steel
Cable are designed to prevent sparks as the device exits the
Derrick. The Bronze Braking Mechanism is also designed to
prevent sparks and is durable to wear. GR
OU
ND
MELCO’S SAF-T-SLIDE is adaptable in all types of weather
conditions, however, greater caution should be taken in inclement
weather situations.

The SAF-T-SLIDE is easy to install and has low maintenance


requirements. Removal of a Locking Pin and Bolt allows the device
to open up so it can be placed on Cable.
PART NO. 2000-1009

The SAF-T-SLIDE’s descent from the Derrick is controlled by the Spring Loaded Brake Handle. The
Brake is automatically locked in Park or Stationary position and device begins to descend as the
Brake Handle is pulled toward the individual.
If the MELCO SAF-T-SLIDE is installed properly, and maintained, it will help prevent loss of life in an
emergency situation.
Each MELCO SAF-T-SLIDE is inspected and tested before it leaves the factory. The SAF-T-SLIDE is
manufactured with only the finest materials, and Quality records are kept by serial number on all
devices sold.

MELCO does not offer replacement parts for the SAF-T-SLIDE because of the
importance of keeping a properly maintained Slide. MELCO does, however, offer
an exchange program with a $100.00 exchange on worn, damaged, or broken
SAF-T-SLIDES. This exchange program also includes discarded Geronimos.
Contact MELCO General Offices in Odessa, Texas for additional information and
installation manual on the SAF-T-SLIDE.
MELCO also manufactures a Derrick Climber device that assists individuals in
climbing a Derrick by using a Counter Balance.

REMEMBER "SAFETY FIRST"

NOTICE: THIS DEVICE IS TO BE USED IN EMERGENCY


SITUATIONS ONLY. MUST BE INSTALLED PROPERLY AND
INSPECTED FREQUENTLY, AND ONLY USED BY PERSONNEL
THAT HAVE BEEN INSTRUCTED IN USE OF THE DEVICE.
CONTACT MELCO GENERAL OFFICE FOR ADDITIONAL
INFORMATION.

Revised 7/01/08 © 2008 MELCO, INC.


GC-84

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO ROTARY TORQUE WHEELS


FOR MARTIN DECKER ROTARY TORQUE ASSEMBLIES

M ELCO manufactures Rotary Torque Wheels in


both Double Chain and Single Chain versions.
Each M ELCO rubber wheel is molded from the
highest quality compounds available on a
aluminum wheel base.

M ELCO’ S Rotary Torque Wheel rubber compound


is designed to hold up to abrasion from the
constant wear against the Rotary Chain.

M ELCO also manufactures the other component


parts as well as the Idler complete.

Sprocket type Wheels are available upon


request.
PART # DESCRIPTION

740-7420 2” Single Chain Wheel Complete

740-7425 2” Double Chain Wheel Complete

740-4500 Wheel Axle (1)

740-4600 Wheel Axle Cap (2) SINGLE CHAIN DOUBLE CHAIN

740-3500 Wheel Bearings (2)

740-3550 Wheel Bearing Caps (2)

740-3080 Piston Seat

740-6600 Piston
ROTARY TORQUE
740-6610 Piston Seal Kit
AXLE CAP
740-6650 Piston Guide Pin HORSE HEAD FRAME

740-6675 Cylinder Body WRIST


PINS
740-6680 Piston Assembly Complete

740-4700 Wrist Pins (2)


AXLE
740-3600 2’ Hose Assembly

740-3364 18’ Hose Assembly

740-3368 25’ Hose Assembly CYLINDER BODY

740-3350 Mounting Plates (Set)

740-3340 Horse Head Frame

740-3330 Base
PISTON SEAT
BASE MOUNTING PLATE
740-6800 Idler Assembly Complete PISTON

MARTIN DECKER is a registered trademark.

Revised 7/01/08 © 2008 MELCO, INC.


GC-85

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

OTHER PRODUCTS AVAILABLE FROM MELCO

MUD PUMP SPLASH GUARDS


MELCO manufactures a wide range of Piston Splash Guard
Rubbers for a variety of Mud Pumps.
PART NO. DESCRIPTION
201-2300 2-3/8” WILSON Pump Splash Guard
201-350 3-1/2” GARDNER DENVER Splash Guard
201-400 4” EMSCO 1000 Splash Guard
201-437 4-3/8” IDECO 800 Splash Guard
201-475 4-3/4” EMSCO 1300 Splash Guard
MUD PUMP SPLASH GUARDS

CAMERON DV VALVE
MELCO manufactures replacement parts to fit Cameron
6” x 3M/5M DV Valves.
PART NO. DESCRIPTION
6315 Gate Rubber
5966 Rear Seal
6369-1 Piston Ring
5968 Lip Seal

CAMERON DV VALVE

CAMERON VARIABLE BORE RAM RUBBERS


MELCO offers Variable Bore Ram Rubbers and Top
Seals to fit Cameron Type U Blowout Preventers.
SIZE RAM RUBBER TOP SEAL
11” x 3/5/10M 644926-01 19270
CAMERON VARIABLE BORE RAM RUBBERS 13-5/8” x 3/5/10M 645089-01 46753-01

CAMERON TYPE D ANNULAR RUBBERS


MELCO offers the following replacement Packing Units
and Doughnuts to fit Cameron Type D Annular Blowout
Preventers. Doughnut and Packer Assembly are not
sold separately.
SIZE PART NO.
7-1/16” x 10M 644856-03
11” x 5M 644856-04
11” x 10M 644856-05 CAMERON TYPE D PACKING UNITS
& DOUGHNUTS

WILSON, GARDNER DENVER, EMSCO, IDECO, and CAMERON are registered trademarks.

Revised 7/01/08 © 2008 MELCO, INC.


GC-86

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

OTHER PRODUCTS AVAILABLE FROM MELCO

MUD PUMP SPLASH GUARDS


MELCO manufactures a wide range of Piston Splash Guard
Rubbers for a variety of Mud Pumps.
PART NO. DESCRIPTION
201-2300 2-3/8” WILSON Pump Splash Guard
201-350 3-1/2” GARDNER DENVER Splash Guard
201-400 4” EMSCO 1000 Splash Guard
201-437 4-3/8” IDECO 800 Splash Guard
201-475 4-3/4” EMSCO 1300 Splash Guard
MUD PUMP SPLASH GUARDS

CAMERON DV VALVE
MELCO manufactures replacement parts to fit Cameron
6” x 3M/5M DV Valves.
PART NO. DESCRIPTION
6315 Gate Rubber
5966 Rear Seal
6369-1 Piston Ring
5968 Lip Seal

CAMERON DV VALVE

CAMERON VARIABLE BORE RAM RUBBERS


MELCO offers Variable Bore Ram Rubbers and Top
Seals to fit Cameron Type U Blowout Preventers.
SIZE RAM RUBBER TOP SEAL
11” x 3/5/10M 644926-01 19270
CAMERON VARIABLE BORE RAM RUBBERS 13-5/8” x 3/5/10M 645089-01 46753-01

CAMERON TYPE D ANNULAR RUBBERS


MELCO offers the following replacement Packing Units
and Doughnuts to fit Cameron Type D Annular Blowout
Preventers. Doughnut and Packer Assembly are not
sold separately.
SIZE PART NO.
7-1/16” x 10M 644856-03
11” x 5M 644856-04
11” x 10M 644856-05 CAMERON TYPE D PACKING UNITS
& DOUGHNUTS

WILSON, GARDNER DENVER, EMSCO, IDECO, and CAMERON are registered trademarks.

Revised 7/01/08 © 2008 MELCO, INC.


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4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

OTHER PRODUCTS AVAILABLE FROM MELCO

GRANT ROTATING HEAD REPLACEMENT PARTS


MELCO manufactures a complete line of replacement parts for
Grant Rotating Heads.

Picture in this literature is of the Grant Inner Seal and Dust


Seal. MELCO stocks all the O’Rings and Wear Sleeves among
other items. MELCO also has the capability to re-rubber the
Drive Bushing.

MELCO’S Grant Style Rotating Head Rubbers are listed with


the Shaffer Rotating Head Stripper Rubbers.
GRANT INNER SEAL PART NO. 114877
GRANT LOWER END SEAL PART NO. 118115

REGAN TYPE K STRIPPER RUBBERS


MELCO manufactures Type K Regan Stripper Rubbers. All
MELCO Type K Stripper Rubbers are made from the highest
quality elastomers available and are specially formulated for
strength and durability.

Other Regan style Blowout Preventer replacement parts are


available upon request.

3” REGAN TYPE K RUBBER PART NO. 11-3000

TONG STRAPS
MELCO’S Tong Straps are manufactured for durability and
strength. Each strap is tested by stretching it to one and a
half times its length.

MELCO molds Brass Eyelets in its Tong Straps, instead of


steel inserts.

All Tong Straps are boxed individually and are date coded to
guarantee quality and customer satisfaction.
MELCO TONG STRAP PART NO. 38000

TYPE H OIL SAVER RUBBERS


& DOUBLE EE ROD STRIPPERS
MELCO manufactures Type H Oil Saver Rubbers for stripping
and Double EE Rod Strippers. Each product is made from the
highest quality elastomers available.

TYPE H OIL SAVER RUBBERS PART NO. 730-5750


DOUBLE EE ROD STRIPPERS PART NO. 28000

SHAFFER, GRANT, and REGAN are registered trademarks.

Revised 7/01/08 © 2008 MELCO, INC.


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4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

OTHER PRODUCTS AVAILABLE FROM MELCO

WIRELINE ROLLER GUIDE


MELCO offers a Wire Line Roller Guide and replacement
Rollers which will interchange with Oteco’s Wire Line Roller
Guide. The Wire Line Guide will accommodate any size Wire
Line and is simple to install and maintain.

Complete Wire Line Roller - Part No. 840-500


Replacement Roller Wheels - Part No. 840-580

WIRE LINE ROLLER GUIDE


PART NO. 840-500

SHAFFER FLO SEAL VALVE


MELCO manufactures a line of replacement parts to fit
Shaffer Old Style Flo Seal Valves. Shaffer has obsoleted
this product line, however, many Valves are still in operation
in the oilfield. MELCO offers valve replacement parts in
Standard Trim and H2S Trim.
Gates are also offered in Stainless Steel and K-Monel.

SHAFFER FLO SEAL VALVE

CAMERON TYPE RR RESET RELIEF VALVE


MELCO’ S manufactures replacement parts to fit both
Cameron and Oteco Reset Relief Valves. Other items
available upon request.

Piston - Part No. 20784


Cushion Ring - Part No. 20795
Sub - Part No. 20793

CAMERON RR RESET RELIEF VALVE

SWAB CUPS

MELCO manufactures Swab Cups and other Well Service


products. MELCO offers its Swab Cups with Steel or
Aluminum Sleeves. Swab Cups are available in both
Standard and Oversize styles. MELCO’ S Swab Cups are only
available in black compounds.

SWAB CUPS

OTECO, SHAFFER, and CAMERON are registered trademarks.

Revised 7/01/08 © 2008 MELCO, INC.


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4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

PNEU-GRIP CLUTCH
SIZES 6” THRU 32”

Pneu-Grip Clutches are interchangeable with Eaton, Fawick,


and Oil States Clutches. Each Clutch is designed to operate as
a single unit with the only moving parts being the Clutch and
the Drum. Pneu-Grip’s pneumatic rubber expansion tube
automatically adjusts for normal shoe wear. Shoes are
constructed of high coefficient-of-friction materials. All power
is transmitted through the flexible pneumatic rubber expansion
tube, so minor misalignments are absorbed through the Clutch
with no damage resulting to the connecting machinery or
Clutch. All Pneu-Grip Clutches are dynamically balanced and
Quality inspected.

The Pneu-Grip Clutch is designed to bolt into place on existing


machinery without any modifications to equipment.

AVAILABLE IN SINGLE & DOUBLE DRUM

NOTE: Torque Rating is based on pounds per foot at 100 lbs. psi.

BOLT HOLES
CLUTCH PART TORQUE CLUTCH CLUTCH
SIZE NO. RATING O.D. WIDTH
NO. SIZE

6” 1524-6 227 lbs. 10.750 2-15/16” 8 3/8”

8” 2032-8 479 lbs. 12.875 3-7/16” 8 3/8”

10” 2540-10 911 lbs. 15.375 4-1/18” 12 3/8”

12” 3048-12 1474 lbs. 17.625 4-7/8” 14 3/8”

14” 3556-14 2183 lbs. 19.625 5-3/8” 16 3/8”

16” 4064-16 3901 lbs. 23.500 6-5/8” 8 1/2”

18” 4572-18 4877 lbs. 25.500 6-5/8” 12 1/2” SINGLE DRUM


20” 5080-20 5940 lbs. 27.500 6-5/8” 12 1/2”

22” 5588-22 6905 lbs. 29.500 6-5/8” 12 1/2”

24” 6096-24 8313 lbs. 31.500 6-5/8” 16 1/2”

26” 6604-26 10241 lbs. 34.000 6-15/16” 16 5/8”

28” 7112-28 11748 lbs. 36.000 6-15/16” 16 5/8”

30” 7620-30 13410 lbs. 38.000 6-15/16” 16 5/8”

32” 8128-32 15184 lbs. 40.000 6-15/16” 18 5/8”

MARINE CLUTCHES

BOLT HOLES
CLUTCH PART TORQUE CLUTCH CLUTCH
SIZE NO RATING O.D. WIDTH
NO. SIZE

30” 7620-30F 13410 lbs. —— ——– ——– ——–

35” 8890-35F ——– ——– ——– ——– ——– DOUBLE DRUM

NOTE: Other size and style Clutches available upon request.


PNEU -GRIP is a registered trademark.

Revised 7/01/08 © 2008 MELCO, INC.


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4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO BALL INJECTOR GUN


MELCO ’S Ball Injectors are used in
the well service industry as a means
of fracturing fluid to all of a well’s
perforations. The gun features a
manual hand crank with a ball
counter.

The Ball Gun is available with 12” to


36” gun barrels. It is also available
in a variety of sizes and pressure
ratings, up to 10,000#, and a choice
of different style bases.

Other features include a range of ball


injectors from 5/8”, 7/8”, 1”, and 1-
1/4”. Spare parts are available upon
request.

TANK TRUCK

BALL GUN
PUMP TRUCK

WELL HEAD

Revised 7/01/08 © 2008 MELCO, INC.


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MELCO BLOWOUT PREVENTER SPECIALTIES OFFICE 915/362-0491 FAX 915/367-7921


DIVISION OF KB2 INDUSTRIES, INC.

MELCO BALL INJECTOR GUN


PART # DESCRIPTION
BAR-120 12” Ball Gun Barrel
BAR-240 24” Ball Gun Barrel
BAR-360 36” Ball Gun Barrel
BAR-440 1-1/4” Ball Gun Barrel
BGH-489 Counter Hose
BGW-100 Ball Gun Weight
BP-100 1” Bottom Plate
BP-1250 1-1/4” Bottom Plate
BP-625 5/8” Bottom Plate
BP-875 7/8” Bottom Plate
BP-875-125 7/8” for 1-1/4” Bottom Plate For Ball Bun
BR-1000 Ball Gun Bearings
CO-6X157 Ball Gun Counter
CP-100 Ball Gun Cap 100
CP-1000 Ball Gun Cap 1000
HA-100 Ball Gun Handle
HAS-200 Handle Spring
KH-6000 Cap Knocker Handle
KH-6500 Clamp Type Handle & Knocker
KH-7500 Large Knocker Handle
OR-LARGE Large Ball Gun O’Ring
OR-SMALL Small Ball Gun O’Ring
SB-2000 2” x 10M Ball Gun 1502 WECO Straight Base
SB-3000 3” x 10M Ball Gun 1502 WECO Straight Base
SB-3008 3” x 10M 8 Thd Ball Gun 1502 WECO Straight Base
SB-3050 3” x 15M Straight Base For 1-1/4” Ball Gun
SB-4000 2” - 1-1/4” Ball 1502 Straight Base
SG-1000 1” Star Gear
SG-1000-125 1” For 1-1/4” Star
SG-1250 1-1/4” Star Gear
SG-1275 7/8” Star Gear 1-1/4” Ball Gun
SG-6250 5/8” Star Gear
SG-8750 7/8” Star Gear
SG-8750-125 7/8” For 1-1/4” Star Gear For Ball Gun
SH-1000 2’ x 1” Ball Gun Shaft
SH-1252 2’ x 1-1/4” Ball Gun Shaft
SH-6251 5/8” x 1’ Shaft
SH-6252 2’ x 5/8” Ball Gun Shaft
SH-8752 2’ x 7/8” Ball Gun Shaft
SH-8753 7/8” x 3’ Shaft
SH-8754 4’ x 7/8” Ball Gun Shaft
TB-2000-1502 2” 1502 Ball Gun "T" Base
TB-3000 3” x 10M Ball Gun 1502 WECO "T" Base
TB-3000-8LPT 3” x 10M "T" Base
TB-4000 4” 602 "T" Base For 1-1/4” Ball Gun

Revised 7/01/08 © 2008 MELCO, INC.


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4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO FRACING BOMBS

FISHING NECK

FRAC RING

BOMB

M ELCO’S Frac Rings and Bombs are designed to be used in a pre-planned, multiple stage fracing,
perforating, or acidizing job. When one or more Frac Rings are placed in the string between the
zones to be stimulated, each zone can be temporarily isolated with a Bomb.

"Frac Rings" (Baffle Rings) are placed between two joints of casing to create a sealing surface for
the Bomb to seal against as it is injected into the well when a particular zone is to be isolated.
M ELCO’S Frac Rings are available in a variety of casing sizes and the I.D. of the Frac Ring contours
to different bore sizes. Each Frac Ring is composed of a specific percentage of cast iron, steel,
and silicone to make it stronger.

M ELCO’S "Bombs" are contoured to seal off against the inside bore of the Frac Ring, which allows
for temporary isolation of a zone for fracing, perforating, or acidizing. The Bomb has been
designed for retrieval with the use of fishing tools and a M ELCO Fishing Neck.

M ELCO’S "Fishing Necks" are designed to allow fishing tools to grab the neck of the Fishing Neck
and remove the Bomb from the well bore. The Fishing Necks are available in both brass and steel.

Revised 7/01/08 © 2008 MELCO, INC.


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MELCO BLOWOUT PREVENTER SPECIALTIES OFFICE 915/362-0491 FAX 915/367-7921


DIVISION OF KB2 INDUSTRIES, INC.

BOMBS FISHING NECK


PART # DESCRIPTION
PART # DESCRIPTON
BM-3015 3.000 Bomb – 1-1/2” Thread
1-1/2” Brass Fishing Neck
FN-15BR
BM-3312 3.320 Bomb – 1-1/2” Thread (Grooved)

BM-3375 3.375 Bomb – 1-1/2” Thread 1-1/2” Steel Fishing Neck


FN-15GR
(Grooved)

BM3515 3.500 Bomb – 1-1/2” Thread


FN-15SL 1-1/2” Steel Fishing Neck (Slick)
BM-3615 3.625 Bomb – 1-1/2” Thread

FN-17SL 1-3/4” Steel Fishing Neck


BM-3915 3.900 Bomb – 1-1/2” Thread

FRAC RINGS
PART # DESCRIPTION
FR-1000 Frac Ring Tool
FR-2532 2.500 For 3-1/4” (Special) Frac Ring
FR-3045 3.000 For 4-1/2” Frac Ring
FR-3155 3.312 For 5-1/2” Frac Ring
FR-3345 3.375 For 4-1/2” Frac Ring
FR-3345-S 3-3/8” For 4-1/2” (Short) Frac Ring
FR-3355 3.375 For 5-1/2” Frac Ring
FR-3355-S 3.375 For 5-1/2” ( Short) Frac Ring
FR-3545 3.500 For 4-1/2” Frac Ring
FR-3545-S 3.500 For 4-1/2” (Short) Frac Ring
FR-3547 3.500 For 4-3/4” (Special) Frac Ring
FR-3552 3.500 For 5-1/4” (Special) Frac Ring
FR-3555 3.500 For 5-1/2” Frac Ring
FR-3555-S 3.500 For 5-1/2” (Short) Frac Ring
FR-3645 3.625 For 4-1/2” Frac Ring
FR-3645-S 3.625 For 4-1/2” (Short) Frac Ring
FR-3655 3.625 For 5-1/2” Frac Ring
FR-3655-S 3.625 For 5-1/2” (Short) Frac Ring
FR-3670 3.625 For 7” Frac Ring
FR-3955 3.900 For 5-1/2” Frac Ring
FR-3955-S 3.900 For 5-1/2” (Short) Frac Ring
FR-4070 4.000 For 7” Frac Ring

Revised 7/01/08 © 2008 MELCO, INC.


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4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO KNUCKLE JOINT SWAB MANDRELS

M ELCO Knuckle Joint Swab Mandrels will come apart easily, without the
PIN use of tools, by flexing it 90º and pulling apart through the slot in the
knuckle; but will not separate during service.
FISHING
NECK M ELCO’S unique design of the knuckle joint is different from the side
entry of conventional joints. M ELCO’ S mandrel is inserted into the
knuckle from the bottom at a 90º angle, then pulled down, where
KNUCKLE
JOINT conventional mandrels enter from the side at a 90º angle, then pull
down. As an added feature, M ELCO has incorporated fishing neck
grooves into the knuckle joint to allow for an overshot to grab hold.

M ELCO offers both the Single Knuckle Joint Mandrel and the Double
Knuckle Joint Mandrel which are commonly referred to as the Type K
and KJM Mandrels.

M ELCO’S Swab Mandrels are compatible with all the standard


manufactured Swab Cups. Ball type mandrels and knuckle joints are
available upon request.

DOUBLE KNUCKLE JOINT MANDREL


(TYPE KJM)

SINGLE KNUCKLE JOINT MANDREL (TYPE K)

Revised 7/01/08 © 2008 MELCO, INC.


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MELCO BLOWOUT PREVENTER SPECIALTIES OFFICE 915/362-0491 FAX 915/367-7921


DIVISION OF KB2 INDUSTRIES, INC.

MELCO KNUCKLE JOINT SWAB MANDRELS


SINGLE KNUCKLE SWAB MANDREL (TYPE K)

PART # DESCRIPTION KNUCKLE STYLE


SNM-150 1-1/2” Swab Mandrel Assembly (2 pc.) Oval
SNM-151 1-1/2” 1 pc. Bottom (1-3/8” O.D.) Oval
SNM-152 1-1/2” Spacer Washer ——–
SNM-153 1-1/2” Swab Mandrel Top (5/8” Pin) Oval
SNM-155 1-1/2” Swab Mandrel Assembly (2 pc.) Square
SNM-156 1-1/2” 1 pc. Bottom (1-3/8” O.D.) Square
SNM-152 1-1/2” Spacer Washer ——–
SNM-157 1-1/2” Swab Mandrel Top (5/8” Pin) Square
SNM-200 2” Swab Mandrel Assembly (2 pc.) Oval
SNM-201 2” 1 pc. Bottom (1-7/8” O.D.) Oval
SNM-202 2” Spacer Washer ——–
SNM-203 2” Swab Mandrel Top (3/4” Pin) Oval
SNM-205 2” Swab Mandrel Assembly (2 pc.) Square
SNM-206 2” 1 pc. Bottom (2-5/16” O.D.) Square
SNM-202 2” Spacer Washer ——–
SNM-207 2” Swab Mandrel Top (3/4” Pin) Square
SNM-250 2-1/2” Swab Mandrel Assembly (2 pc.) Oval
SNM-251 2-1/2” 1 pc. Bottom (2-5/16” O.D.) Oval
SNM-252 2-1/2” Spacer Washer ——–
SNM-253 2-1/2” Swab Mandrel Top (3/4” Pin) Oval
SNM-255 2-1/2” Swab Mandrel Assembly (2 pc.) Square
SNM-256 2-1/2” 1 pc. Bottom (2-5/16” O.D.) Square
SNM-252 2-1/2” Spacer Washer ——–
SNM-257 2-1/2” Swab Mandrel Top (3/4” Pin) Square

DOUBLE KNUCKLE SWAB MANDREL (TYPE KJM)

PART # DESCRIPTION KNUCKLE STYLE


DNM-200 2” Swab Mandrel Assembly (3 pc.) Oval
SNM-201 2” Swab Mandrel Top (3/4” Pin) Oval
DNM-203 2” Middle Section Oval
DNM-204 2” Bottom Section (1-7/8” O.D.) Oval
DNM-205 2” Swab Mandrel Assembly (3 pc.) Square
DNM-206 2” Swab mandrel Top (3/4” Pin) Square
DNM-207 2” Middle Section Square
DNM-208 2” Bottom Section (1-7/8” O.D.) Square
DNM-250 2-1/2” Swab Mandrel Assembly (3 pc.) Oval
SNM-253 2-1/2” Swab Mandrel Top (3/4” Pin) Oval
DNM-251 2-1/2” Middle Section Oval
DNM-252 2-1/2” Bottom Section (2-5/16” O.D.) Oval
DNM-255 2-1/2” Swab Mandrel Assembly (3 pc.) Square
DNM-256 2-1/2” Swab Mandrel Top (3/4” Pin) Square
DNM-257 2-1/2” Middle Section Square
DNM-258 2-1/2” Bottom Section (2-5/16” O.D.) Square

Revised 7/01/08 © 2008 MELCO, INC.


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4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO SWIVEL ROPE SOCKET


MELCO’S Rope Socket is designed to provide
FISHING COMPLETE ASSEMBLY a strong and simple connection between the
NECK wireline and the sinker bar.
PART BOTTOM
TOP
NUMBER ASSEMBLY MELCO’S Rope Socket and Bottom Assembly
DIAMETER BOX
have a grooved fishing neck so an overshot
RSA-1856 1-3/16” O.D. 5/8” 9/16”
can grab hold.

MELCO’S Rope Socket swivel allows for free


RSA-3756 1-3/8” O.D. 5/8” 9/16”
turning when the swab is loaded.

RSA-7556 1-3/4” O.D. 3/4” 9/16” MELCO’S Rope Sockets are available for wire
rope 1/2”, 9/16”, and 5/8” in diameter.
RSA-7562 1-3/4” O.D. 3/4” 5/8”
MELCO’S Bottom Assembly is screwed into
the Rope Socket.

COMPONENT PARTS

PART BOTTOM TOP


DESCRIPTION
NUMBER ASSEMBLY
DIAMETER BOX

RST-0562 ROPE SOCKET ——– ——– 9/16”

RST-6250 ROPE SOCKET ——– ——– 5/8”

RSS-1800 BOTTOM ASSEMBLY 1-3/16” O.D. 5/8” ——–

RSS-3700 BOTTOM ASSEMBLY 1-3/8” O.D. 5/8” ——–

RSS-7500 BOTTOM ASSEMBLY 1-3/4” O.D. 3/4” ——–

ROPE
SOCKET

BOTTOM
ASSEMBLY

BOX

Revised 7/01/08 © 2008 MELCO, INC.


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4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

MELCO RECYCLE PROGRAM

RECYCLE PROGRAM

MELCO offers a Recycle Program where used Shaffer Annular


Packing Units; Hydril GK and MSP Packing Units; Shaffer Type 79,
50, 51, 45, and Grant Rotating Head Rubbers are purchased back
from the customer and the Metal Inserts are reclaimed for use in
another product. Each Casting or Metal Segment is inspected after
the reclaiming process to insure only Quality Inserts are remolded.

This recycle program is another way MELCO keeps the cost of our
finished products down to stay competitive in today’s market.

Contact a MELCO representative to confirm which products can be


reclaimed.

HYDRIL, SHAFFER, SPHERICAL and GRANT ARE REGISTERED TRADEMARKS.

Revised 7/01/08 © 2008 MELCO, INC.


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NOTICE
MELCO BLOWOUT PREVENTER SPECIALTIES IS IN NO WAY AFFILIATED
WITH THE ORIGINAL EQUIPMENT MANUFACTURER’S REPRESENTED IN IT’S
GENERAL CATALOG, PARTS CATALOG OR BROCHURE. ALL REPLACEMENT
PARTS LISTED ARE MANUFACTURED BY MELCO TO BE USED AS
REPLACEMENT PARTS IN ORIGINAL MANUFACTURED EQUIPMENT. SOME
PART NUMBERS ARE INTERCHANGEABLE WITH THOSE OF THE ORIGINAL
MANUFACTURERS, ONLY FOR THE PURPOSE OF REFERENCE.

TRADEMARK
MELCO HAS TRADEMARKED IT’S NAME AND ITS BLOWOUT PREVENTER
STACK LOGO, ALONG WITH SPECIFIC SLOGANS. ANY UNAUTHORIZED USE
OF THE BLOWOUT PREVENTER STACK OR SLOGANS IS PROHIBITED
WITHOUT THE WRITTEN CONSENT OF MELCO BLOWOUT PREVENTER
SPECIALTIES GENERAL OFFICE IN ODESSA, TEXAS.

MELCO BLOWOUT PREVENTER SPECIALTIES


“QUALITY UNDER PRESSURE”

MELCO BLOWOUT PREVENTER STACK LOGO

COPYRIGHT © 2008
THE TEXT OF THIS PUBLICATION, OR ANY PART THEREOF, MAY NOT BE
REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS,
ELECTRONIC OR MECHANICAL, INCLUDING PHOTOCOPYING, RECORDING,
STORAGE IN AN INFORMATION RETRIEVAL SYSTEM, OR OTHERWISE
WITHOUT THE PRIOR WRITTEN CONSENT OF MELCO GENERAL OFFICES,
ODESSA, TEXAS.
ADDITIONAL M E L CO LITERATURE
AVAILABLE:

MELCO GENERAL BROCHURE - 14 PAGE


BROCHURE DESCRIBING MELCO
MANUFACTURING OPERATIONS WITH
PICTURES.

®
MELCO BLOWOUT PREVENTER PARTS
BLOWOUT PREVENTER SPECIALTIES CATALOG - GIVES ISOMETRIC VIEWS OF
ALL THE MAJOR BLOWOUT PREVENTERS
QUALITY UNDER PRESSURE TM
AND VALVES THAT MELCO
MANUFACTURES REPLACEMENT PARTS BLOWOUT PREVENTER SPECIALTIES

FOR. THE CATALOG CONSISTS OF 170


PAGES. BLOWOUT PREVENTER
PARTS CATALOG
MELCO is not just another rubber company, we specialize in Blowout Preventer replacement parts!

MELCO GENERAL BROCHURE BLOWOUT PREVENTER PARTS CATALOG


CATALOG NO. MGB-99 CATALOG NO. BP-99

"MELCO - ROCK SOLID"


"QUALITY AS GOOD AS OR BETTER THAN THE OEM"
"QUALITY UNDER PRESSURE"

DIVISION OF KB2 INDUSTRIES, INC.

COVERING THE GLOBE WITH QUALITY PARTS


STOCKING WAREHOUSES IN STRATEGIC LOCATIONS

CONTACT MELCO GENERAL OFFICE FOR SALES OFFICE IN YOUR AREA.

PHONE: 1-915-362-0491
FAX: 1-915-367-7921
WEBSITE: http://www.melcobop.com
E-MAIL: melcobop@melcobop.com

4001 WEST COUNTY ROAD – ZIP 79764


PO BOX 13568 – ZIP 79768
ODESSA, TEXAS

4001 W. COUNTY ROAD • BOX 13568 • ODESSA, TX 79768 • OFFICE 915/362-0491 • FAX 915/367-7921

DIVISION OF KB2 INDUSTRIES, INC.

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